CN210070375U - Far infrared tealeaves drying-machine - Google Patents
Far infrared tealeaves drying-machine Download PDFInfo
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- CN210070375U CN210070375U CN201920661332.2U CN201920661332U CN210070375U CN 210070375 U CN210070375 U CN 210070375U CN 201920661332 U CN201920661332 U CN 201920661332U CN 210070375 U CN210070375 U CN 210070375U
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Abstract
The utility model provides a far infrared ray tea dryer, which comprises a drying box, an air inlet pump, an air suction pump, a telescopic box body, a box door, a drying plate, an air hole, a guide rail, a screen, a far infrared ray heating plate, a telescopic pull rod, a temperature and humidity sensor, a pipeline, a dehumidification impurity removal device and an air inlet valve, wherein the drying box is a cuboid box body and consists of an inner container and a heat preservation layer; the telescopic box body is embedded in a groove prefabricated in advance in the drying box; the drying plate can freely slide in the groove at the lower part of the drying box; the far infrared heating plate is fixed on the inner wall of the drying box and is positioned at the uppermost part of the four walls of the drying box; the telescopic pull rod is fixed on the inner wall of the drying box; the temperature and humidity sensor is fixed on the inner wall of the right side of the drying box and located below the far infrared heating plate. The utility model discloses far infrared heating plate's setting, simple structure, temperature adjustment is convenient, and is energy-conserving high-efficient, reduces the loss in the tea processing, the marketing and the application of being convenient for.
Description
Technical Field
The utility model belongs to the technical field of tea processing apparatus, especially, relate to a far infrared tealeaves drying-machine.
Background
The tea art is a traditional culture, because people in China like drinking tea, because the tea contains catechin, cholestenone, caffeine, inositol, folic acid, pantothenic acid and other components, the tea has the effects of preventing and inhibiting obesity under the comprehensive action, and can refresh and restore consciousness when being drunk, and in addition, the tea is a natural faint scent which people like tea.
The tea processing generally comprises fresh leaf processing, enzyme deactivating, rolling, drying and picking processes. The drying is an important operation procedure in the production of the green tea, the procedure mainly reduces the moisture in the tea and ensures that the tea has a strand of fire fragrance, and the automatic continuous drying machine for the tea in the prior art mainly depends on a metal hot blast stove and an electric stove to provide hot drying air to complete the drying operation.
But the energy loss of the independent split hot blast stove and the air duct transmission is large, the occupied space is large, the production line applying the automatic continuous dryer can increase the length of the whole production, and the temperature from the hot blast stove to the dryer box body and then to the tea is gradually reduced, so the temperature on the tea is not uniform. In addition, in the traditional tea leaf drying machine, part of tea leaves are broken in the stir-frying process and are mixed with complete tea leaves to influence the quality of the tea leaves, the tea leaves are complicated to separate, and a large amount of labor is consumed.
Therefore, the invention of the far infrared ray tea dryer is very necessary.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a far infrared tealeaves drying-machine to it is big to solve current tealeaves drying-machine and exist independent components of a whole that can function independently hot-blast furnace and wind channel transmission energy loss, and occupation of land space is big, turns over the not good problem of stir-fry tealeaves quality, the inhomogeneous problem of temperature on the processing tealeaves. A far infrared ray tea leaf drying machine comprises a drying box, an air inlet pump, an air suction pump, a telescopic box body, a box door, a drying plate, an air hole, a guide rail, a screen mesh, a far infrared ray heating plate, a telescopic pull rod, a temperature and humidity sensor, a pipeline, a dehumidification impurity removal device and an air inlet valve, wherein the drying box is a cuboid box body and consists of an inner container and a heat insulation layer; the air inlet pump is fixed on the right side of the drying box; the air suction pump is fixed above the drying box; the telescopic box body is embedded in a groove prefabricated in advance in the drying box; the oven door is fixed on the bottom plate of the oven body of the drying oven through a hinge; the drying plate can freely slide in the groove at the lower part of the drying box; the air holes are positioned on the surface of the drying plate; the guide rail is fixed on the inner wall of the drying box; the screen is fixed on the guide rail; the far infrared heating plate is fixed on the inner wall of the drying box and is positioned at the uppermost part of the four walls of the drying box; the telescopic pull rod is fixed on the inner wall of the drying box and is positioned below the far infrared heating plate; the temperature and humidity sensor is fixed on the inner wall of the right side of the drying box and is positioned below the far infrared heating plate; the pipeline is connected between the air inlet pump and the air suction pump; the dehumidifying and impurity-removing device is fixed in the middle of the pipeline; the air inlet valve is fixed on the left side of the air inlet pump; the air inlet pump comprises a heating pipe, a relay and a single chip microcomputer; the telescopic box body comprises a plug head and a telescopic body, and the plug head is embedded in the drying box body; the telescopic body is fixed below the plug head.
The drying box adopts a double-layer structure and consists of an inner container and a heat-insulating layer; the stoving case surface inlay and to have transparent observation window, be favorable to keeping stoving incasement portion constancy of temperature, reduce the wasting of resources, transparent observation window can assist the producer to observe the condition that tealeaves was dried and the distribution situation of tealeaves, improves tealeaves stoving quality.
The telescopic body adopts an aluminum silicate material heat insulation plate; the telescopic body is embedded in a groove prefabricated in advance in the drying box; the maximum adjusting height of the telescopic body is 40 cm, and the telescopic body is fixed by the positioning hole, so that the box body can be adjusted according to different wind power, and tea leaves are distributed in an ideal heating area.
The guide rail fix at the stoving incasement side, the guide rail cross section be circular seal structure, be favorable to strengthening the stability when the screen cloth removes.
The screen cloth be by the scalable network structure of thermal insulation material preparation, can separate some great impurity and blade through the flexible of screen cloth, be favorable to going on of rejecting work on next step, reduce intensity of labour.
The far infrared heating plate has the parameters of 1050mm in length, 350mm in width and 1.5mm in thickness, has the power of 2000W, can use the voltage of 220V, has the heating range of 80-600 degrees, and is connected to a control power supply through a lead. The far infrared heating equipment has simple structure and is easy to install, operate and maintain; less pollution and high safety. The far infrared heating is radiation heating, so that the environment cannot be polluted, and the electric heating quartz tube has high safety and small harm to a human body; the far infrared ray has certain penetrating power for the inside of material and surface molecule have absorbed radiant energy simultaneously, produce the spontaneous heating effect, make moisture and other solvent molecule evaporation, are heated evenly, have avoided being heated uneven thermal expansion and the deformation or the matter that produce become, are favorable to reducing pollution and wasting of resources, improve oven-dry mass, promote the tealeaves quality.
The telescopic pull rod is connected with a manual driving mode or a hydraulic driving mode, and is mainly used for enabling the screen to do reciprocating motion, so that the reduction of impurities in the tea leaves is facilitated.
Temperature and humidity sensor pass through the wire and connect in the singlechip, gather the temperature and the humidity characteristic of stoving incasement, be favorable to the operator to know the particular case of stoving incasement, be convenient for in time adjust the temperature and humidity in the box.
The pipeline is connected between the air inlet pump and the air suction pump, after the air inlet process is completed, the air inlet valve is closed, circulation of air in the dryer is achieved, unnecessary air heating is reduced, resources are saved, and higher economic benefits are created.
The dehumidification impurity removing device can be used for dehumidifying and removing impurities from waste gas sucked out from the suction pump, removing particles and impurities in the waste gas and removing moisture in the gas at the same time, and is further used for drying tea leaves, so that the production efficiency and the production quality are improved.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses a hot air drying and the drying method that far infrared drying combined together accord with "syllogic stoving" mode that professional tealeaves was dried, can be solitary adjust hot air temperature and hot infrared temperature, make it toast out the higher tealeaves of quality.
2. The utility model discloses far infrared hot plate has simple structure, easily installation, operation and maintenance, pollutes fewly, advantages such as security height. The far infrared heating is radiation heating, so that the environment cannot be polluted, and the electric heating quartz tube has high safety and small harm to a human body; the far infrared ray has certain penetrating power for the inside of material and surface molecule have absorbed radiant energy simultaneously, produce the spontaneous heating effect, make moisture and other solvent molecule evaporation, are heated evenly, have avoided being heated uneven thermal expansion and the deformation or the matter that produce become, are favorable to reducing pollution and wasting of resources, improve oven-dry mass, promote the tealeaves quality.
3. The utility model discloses a smooth no dead angle of stoving incasement wall has avoided traditional tealeaves turning over the phenomenon of stir-fry in-process emergence card stopper tealeaves easily, just the utility model discloses utilize hot-blast messenger tealeaves to rise to certain height, distribute in certain height range, rethread far infrared heating makes tealeaves be heated more evenly, and does not need any stirring to turn over the stir-fry device, utilizes the lift of air current and the even stoving of the dynamic balance realization tealeaves of tealeaves self weight, has reduced the tealeaves loss of frying the in-process and causing turning over.
4. The utility model discloses a screen cloth can get rid of the impurity in the tealeaves in the certain degree, and it is different mainly to utilize the difference of impurity and tealeaves weight to lead to the fact its distribution region when hot-blast messenger rises, utilizes the screen cloth to reject its separation, has made things convenient for process on next step.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Figure 2 is the utility model discloses a stoving case section sketch map.
Fig. 3 is a schematic diagram of the electrical connection of the present invention.
In the figure:
1-drying box, 2-air inlet pump, 21-heating pipe, 22-relay, 23-single chip microcomputer, 3-air suction pump, 4-telescopic box, 41-plug, 42-telescopic body, 5-box, 6-drying plate, 7-air hole, 8-guide rail, 9-screen, 10-far infrared heating plate, 11-telescopic pull rod, 12-temperature and humidity sensor, 13-pipeline, 14-dehumidification impurity removal device and 15-air inlet valve.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in figures 1 to 3
The utility model provides a far infrared tea leaf drying machine, which comprises a drying box 1, an air inlet pump 2, an air suction pump 3, a telescopic box body 4, a box door 5, a drying plate 6, an air hole 7, a guide rail 8, a screen 9, a far infrared heating plate 10, a telescopic pull rod 11, a temperature and humidity sensor 12, a pipeline 13, a dehumidifying and impurity removing device 14 and an air inlet valve 15, wherein the drying box 1 is a cuboid box body and consists of an inner container and a heat preservation layer; the air inlet pump 2 is fixed on the right side of the drying box 1; the air suction pump 3 is fixed above the drying box 1; the telescopic box body 4 is embedded in a groove prefabricated in advance in the drying box 1; the box door 5 is fixed on the box body bottom plate of the drying box 1 through a hinge; the drying plate 6 can freely slide in the groove at the lower part of the drying box 1; the air holes 7 are positioned on the surface of the drying plate 6; the guide rail 8 is embedded on the inner wall of the drying box 1; the screen 9 is fixed on the guide rail 8 and is powered by a telescopic pull rod 11; the far infrared heating plate 10 is fixed on the inner wall of the drying box 1 and is positioned at the uppermost part of the four walls of the drying box 1; the telescopic pull rod 11 is fixed on the inner wall of the drying box 1 and is positioned below the far infrared heating plate 10; the temperature and humidity sensor 12 is fixed on the inner wall of the right side of the drying box 1 and is positioned below the far infrared heating plate 10; the pipeline 13 is connected between the air inlet pump 2 and the air suction pump 3; the dehumidifying and impurity-removing device 14 is fixed in the middle of the pipeline 13; the air inlet valve 15 is fixed on the left side of the air inlet pump 2; the air inlet pump 2 comprises a heating pipe 21, a relay 22 and a singlechip 23; the telescopic box body 4 comprises a plug head 41 and a telescopic body 42, and the plug head 41 is embedded in the box body of the drying box 1; the telescopic body 42 is fixed below the plug head 41.
The drying box 1 adopts a double-layer structure and consists of an inner container and a heat-insulating layer; drying case 1 surface inlay and have transparent observation window, be favorable to keeping drying 1 inside constancy of temperature of case, reduce the wasting of resources, transparent observation window can assist the producer to observe the condition that tealeaves was dried and the distribution situation of tealeaves, improves tealeaves stoving quality.
The telescopic body 42 adopts a heat insulation plate made of aluminum silicate material; the telescopic body 42 is embedded in a groove prefabricated in advance in the drying box 1; the maximum adjusting height of the telescopic body 42 is 40 cm, and the telescopic body is fixed by the positioning hole, so that the box body can be adjusted according to different wind power, and tea leaves are distributed in an ideal heating area.
The screen cloth 9 is a telescopic net-shaped structure made of heat insulation materials, and large impurities can be separated from the blades through the stretching of the screen cloth 9, so that the next step of removing work is facilitated, and the labor intensity is reduced.
The far infrared heating plate 10 is 1050mm long, 350mm wide, 1.5mm thick, power 2000W, available voltage 220V, heating range 80 degrees to 600 degrees, and is connected to the control power supply through the wire. The far infrared heating equipment has simple structure and is easy to install, operate and maintain; less pollution and high safety. The far infrared heating is radiation heating, so that the environment cannot be polluted, and the electric heating quartz tube has high safety and small harm to a human body; the far infrared ray has certain penetrating power for the inside of material and surface molecule have absorbed radiant energy simultaneously, produce the spontaneous heating effect, make moisture and other solvent molecule evaporation, are heated evenly, have avoided being heated uneven thermal expansion and the deformation or the matter that produce become, are favorable to reducing pollution and wasting of resources, improve oven-dry mass, promote the tealeaves quality.
The telescopic pull rod 11 is connected with a manual driving mechanism and an automatic driving mechanism, and the telescopic pull rod 11 is mainly used for enabling the screen 9 to move in a reciprocating mode, so that the reduction of impurities in the tea leaves is facilitated.
Temperature and humidity sensor 12 connect in the singlechip through the wire, gather the temperature and the humidity characteristic in stoving case 1, be favorable to the operator to know the particular case in stoving case 1, be convenient for in time adjust the temperature and the humidity in the box.
The pipeline 13 is connected between the air inlet pump 2 and the air inlet pump 3, and after the air inlet process is completed, the air inlet valve 15 is closed, so that the circulation of air in the dryer is realized, unnecessary air heating is reduced, resources are saved, and higher economic benefits are created.
The dehumidifying and impurity-removing device 14 can dehumidify and remove impurities from the waste gas sucked out from the suction pump 3, removes particles and impurities in the waste gas, removes moisture in the gas, is further used for drying tea leaves, and is beneficial to improving the production efficiency and the production quality.
Principle of operation
In the utility model, before starting to work, the air pump 2 blows in enough hot air to preheat the drying box 1, after preheating, the box door 5 is opened to place tea on the drying plate 6 in the drying box 1, the surface of the drying plate 6 is provided with air holes 7, after the box door 5 is closed, the air pump 2 continuously blows in hot air to dry the tea for the first step, when the temperature sensor 12 reaches a certain temperature, the wind power is increased to make the tea float on the upper half part of the drying box 1, and make tealeaves distribute in appointed region through adjusting scalable box 4, switch-on far infrared hot plate 10 makes it dry tealeaves with hot-blast together, the far infrared heating carries out the dry drawback of consequently having avoided traditional tealeaves drying-machine heating inhomogeneous through the object is inside to generate heat, in addition wind-force makes tealeaves constantly change self gesture with the dynamic balance of tealeaves gravity, more is favorable to the even heating of tealeaves and has avoided constantly turning over the loss that the stir-fry caused tealeaves. The air suction pump 3 can suck out some fine particles and broken tea leaves and transmit the fine particles and the broken tea leaves to the dehumidifying and impurity removing device 14, the quality of the tea leaves is improved, the air valve 15 is closed after the tea leaves start to work, the internal circulation of air is realized through the pipeline 13, the resource waste caused by heating air is reduced, the telescopic pull rod 11 can be manually or electrically controlled after the tea leaves are dried to a certain degree, the screen 9 separates some large impurities from the tea leaves, the quality of the tea leaves is ensured, and then corresponding operation is carried out according to the temperature displayed by the temperature and humidity sensor 12 until the drying is finished.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (8)
1. The utility model provides a far infrared tealeaves drying-machine which characterized in that: the drying box comprises a drying box (1), an air inlet pump (2), an air suction pump (3), a telescopic box body (4), a box door (5), a drying plate (6), air holes (7), a guide rail (8), a screen (9), a far infrared heating plate (10), a telescopic pull rod (11), a temperature and humidity sensor (12), a pipeline (13), a dehumidifying and impurity removing device (14) and an air inlet valve (15), wherein the drying box (1) is a cuboid box body and consists of an inner container and a heat insulation layer; the air inlet pump (2) is fixed on the right side of the drying box (1); the air suction pump (3) is fixed above the drying box (1); the telescopic box body (4) is embedded in a groove prefabricated in advance in the drying box (1); the box door (5) is fixed on the box body bottom plate of the drying box (1) through a hinge; the drying plate (6) can freely slide in a groove at the lower part of the drying box (1); the air holes (7) are positioned on the surface of the drying plate (6); the guide rail (8) is embedded on the inner wall of the drying box (1); the screen (9) is fixed on the guide rail (8); the far infrared heating plate (10) is fixed on the inner wall of the drying box (1) and is positioned at the uppermost part of the four walls of the drying box (1); the telescopic pull rod (11) is fixed on the inner wall of the drying box (1) and is positioned below the far infrared heating plate (10); the temperature and humidity sensor (12) is fixed on the inner wall of the right side of the drying box (1) and is positioned below the far infrared heating plate (10); the pipeline (13) is connected between the air inlet pump (2) and the air suction pump (3); the dehumidifying and impurity-removing device (14) is fixed in the middle of the pipeline (13); the air inlet valve (15) is fixed on the left side of the air inlet pump (2); the air inlet pump (2) comprises a heating pipe (21), a relay (22) and a singlechip (23); the telescopic box body (4) comprises a plug head (41) and a telescopic body (42), and the plug head (41) is embedded in the box body of the drying box (1); the telescopic body (42) is fixed below the plug head (41).
2. The far infrared ray tea dryer of claim 1, wherein: the drying box (1) adopts a double-layer structure and consists of an inner container and a heat-insulating layer; and a transparent observation window is embedded in the surface of the drying box (1).
3. The far infrared ray tea dryer of claim 1, wherein: the telescopic body (42) adopts a heat insulation plate made of an aluminum silicate material; the telescopic body (42) is embedded in a groove prefabricated in advance in the drying box (1); the maximum adjusting height of the telescopic body (42) is 40 cm, and the telescopic body is fixed by a positioning hole.
4. The far infrared ray tea dryer of claim 1, wherein: the guide rail (8) is fixed on the inner side of the drying box (1); the cross section of the guide rail (8) is a circular sealing structure.
5. The far infrared ray tea dryer of claim 1, wherein: the screen (9) is a telescopic net structure made of heat insulation materials; the screen (9) is fixed on the guide rail (8).
6. The far infrared ray tea dryer of claim 1, wherein: the telescopic pull rod (11) is connected with a manual driving mode or a hydraulic driving mode.
7. The far infrared ray tea dryer of claim 1, wherein: the pipeline (13) is connected between the air inlet pump (2) and the air suction pump (3).
8. The far infrared ray tea dryer of claim 1, wherein: said
The dehumidifying and impurity-removing device (14) can perform dehumidifying and impurity-removing treatment on the exhaust gas sucked out from the air suction pump (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920661332.2U CN210070375U (en) | 2019-05-09 | 2019-05-09 | Far infrared tealeaves drying-machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920661332.2U CN210070375U (en) | 2019-05-09 | 2019-05-09 | Far infrared tealeaves drying-machine |
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| Publication Number | Publication Date |
|---|---|
| CN210070375U true CN210070375U (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920661332.2U Expired - Fee Related CN210070375U (en) | 2019-05-09 | 2019-05-09 | Far infrared tealeaves drying-machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210070375U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113606872A (en) * | 2021-08-02 | 2021-11-05 | 农业农村部南京农业机械化研究所 | A kind of fluidized bed dryer based on far-infrared heating of graphene and drying method thereof |
-
2019
- 2019-05-09 CN CN201920661332.2U patent/CN210070375U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113606872A (en) * | 2021-08-02 | 2021-11-05 | 农业农村部南京农业机械化研究所 | A kind of fluidized bed dryer based on far-infrared heating of graphene and drying method thereof |
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Granted publication date: 20200214 Termination date: 20210509 |
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| CF01 | Termination of patent right due to non-payment of annual fee |