CN210063437U - Variable mechanical automatic quantifying mechanism for ink filling - Google Patents
Variable mechanical automatic quantifying mechanism for ink filling Download PDFInfo
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- CN210063437U CN210063437U CN201920280517.9U CN201920280517U CN210063437U CN 210063437 U CN210063437 U CN 210063437U CN 201920280517 U CN201920280517 U CN 201920280517U CN 210063437 U CN210063437 U CN 210063437U
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Abstract
The utility model relates to the technical field of quantitative ink filling, and discloses a variable mechanical automatic quantifying mechanism for ink filling, which comprises a material cylinder part, a material pressing part and a quantitative adjusting part which are arranged from bottom to top in sequence; the charging barrel component comprises a fixedly arranged charging barrel with an opening at the upper end and a material pushing piston arranged in the charging barrel, and the lower end of the charging barrel is connected with a feeding pipe and a discharging pipe through a quick reversing valve; the material pressing part comprises a material pressing cylinder which is vertically arranged, and the material pressing cylinder is a double-acting cylinder of which the upper end is provided with an upper piston rod and the lower end is provided with a lower piston rod; the quantitative adjusting part comprises a limiting plate which is arranged above the upper piston rod and has adjustable height. The utility model discloses can improve printing ink quantitative filling's precision and reliability, improve the adaptability to the quantitative requirement of the different filling volume of a great variety simultaneously.
Description
Technical Field
The utility model relates to an ink quantitative filling technical field, concretely relates to automatic dosing mechanism of variable machinery for ink filling.
Background
In the ink production and sale industry, the ink amount of a common package is ordered by a printing unit (namely a user using the ink), particularly high-grade inks such as circuit board ink, ink used on electronic equipment and the like, the small ink package amount is not an integer, such as less than 1kg, 0.5kg, 0.75kg, 1kg and the like, and the precision can only be plus or minus about 10 g. This puts high demands on the production line of ink packaging, which requires, on the one hand, a high dosing accuracy and reliable operation of the ink dosing device used in the production line of ink packaging, and, on the other hand, a good flexibility of the ink dosing device, which is capable of adapting to a wide variety of dosing requirements of different filling quantities.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an automatic dosing mechanism of variable machinery for printing ink filling aims at improving printing ink quantitative filling's precision and reliability, improves the adaptability to the ration requirement of the various different filling volume of kind simultaneously. The specific technical scheme is as follows:
a variable mechanical automatic quantifying mechanism for ink filling comprises a material cylinder component, a pressing component and a quantitative adjusting component which are sequentially arranged from bottom to top; the charging barrel component comprises a fixedly arranged charging barrel with an opening at the upper end and a material pushing piston arranged in the charging barrel, and the lower end of the charging barrel is connected with a feeding pipe and a discharging pipe through a quick reversing valve; the material pressing part comprises a material pressing cylinder which is vertically arranged, and the material pressing cylinder is a double-acting cylinder of which the upper end is provided with an upper piston rod and the lower end is provided with a lower piston rod; the quantitative adjusting part comprises a limiting plate which is arranged above the upper piston rod and has adjustable height.
During operation, the upper piston rod of the material pressing cylinder is reset to the topmost end (the top end of the upper piston rod is in contact with the limiting plate) through a control system (such as a PLC), and the quick reversing valve is reset to a state that the feeding pipe is communicated with the charging barrel (at the moment, the charging barrel is disconnected with the discharging pipe); then starting a feeding pump to convey liquid (ink) to be conveyed to a quick reversing valve along a feeding pipe, wherein the liquid enters the charging barrel through the quick reversing valve under the action of pumping pressure to push a material pushing piston in the charging barrel to move upwards, and the material pushing piston stops moving due to being jacked when moving upwards and touching a lower piston rod, so that the quantitative filling of the liquid in the charging barrel is realized; after the quantitative filling is finished, the passage is switched by the quick reversing valve, so that the feeding pipe is closed, meanwhile, the passage between the charging barrel and the discharging pipe is opened, the pressing cylinder acts reversely immediately, the lower piston rod pushes the material pushing piston to move downwards, and the liquid in the charging barrel is quantitatively output to a packaging container at a filling point through the discharging pipe, so that the accurate quantitative filling of the liquid is realized. The filling is accomplished, and quick switching-over valve resets again to the state of inlet pipe with the feed cylinder intercommunication, presses the last piston rod of material cylinder to reset to topmost, carries out next filling in the feed cylinder with liquid pump again by the charge pump. The operation is continuously circulated, and the purpose of automatic and accurate filling is achieved.
According to the technical scheme, the quantitative filling of the liquid is realized by arranging the quick reversing valve, the material cylinder component with the material pushing piston, the material pressing cylinder with the upper piston rod and the lower piston rod and the limiting plate, and the liquid filling machine is high in precision, good in repeatability and reliable in work. Moreover, the height of the limiting plate is adjustable, so that the requirements of different filling quantities can be met, and variable mechanical automatic quantitative filling is realized.
In order to adapt to different requirements of large container packaging and small container packaging, two variable mechanical automatic quantifying mechanisms can be arranged, and the large and small variable mechanical automatic quantifying mechanisms are arranged on the same common base.
Preferably, the utility model discloses a but, automatic dosing mechanism of variable machinery for printing ink filling still includes the public base of installing horizontal migration on the linear motion guide rail, the feed cylinder is fixed on public base.
The linear moving guide rail is arranged, so that the public base can be conveniently moved when the large and small variable mechanical automatic quantifying mechanisms are switched, and the connection between the material barrel component and a pipeline below the material barrel component is facilitated.
The utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling is still including setting up being used for the installation in feed cylinder part top press the cylinder connecting plate of material cylinder, the cylinder connecting plate is fixed through the double-screw bolt of a plurality of quantity on the public base.
The cylinder connecting plate is fixed on the public base in a stud connection mode, and is simple in structure and good in installation flexibility.
The utility model discloses a variable mechanical automatic dosing mechanism for printing ink filling still includes the flexible contactor of signal transmission who is used for transmitting pushing away material piston position signal, the flexible contactor of signal transmission includes the conducting block of fixing in lower piston rod tip through insulating connection mode, connects the conducting ring of pushing away the material piston up end, the flexible conducting strip subassembly of fixed setting above the conducting ring side position, through pulley assembly and pull the weight of wire connection conducting block; the conducting ring is electrically connected with the central part of the upper end face of the pushing piston; wherein, the traction wire is electrically connected with the pulley component.
In the signal transmission flexible contactor, the pulley assembly and the flexible conducting strip assembly are respectively used as two wiring poles (used for being connected to a PLC) for signal transmission, when the pushing piston moves upwards, the conducting ring on the upper end face of the pushing piston firstly touches the flexible conducting strip assembly, and when the pushing piston continues to move upwards, the central part of the upper end face of the pushing piston contacts the conducting block on the end part of the lower piston rod, so that the two wiring poles are conducted.
Preferably, the conductive block is a copper block, and the conductive ring is a copper ring.
Preferably, the flexible conducting strip assembly comprises an elastic substrate and a soft copper sheet which are fixedly arranged, and the soft copper sheet is fixed at the front end of the elastic substrate after being combined into a loop at two ends.
The signal transmission flexible contactor is arranged, and the mechanical flexible contact structure with special design is adopted to transmit electronic signals, so that the service life is long, and the operation is reliable. In addition, a pulley assembly and a heavy hammer are used in the signal transmission flexible contactor to lead a traction lead to the periphery of the charging barrel, so that mutual interference during action of the material pressing cylinder can be prevented, and rewiring is not needed when two sets of variable mechanical automatic quantifying mechanisms are switched, and the switching operation efficiency is improved.
The utility model discloses in, the charge pump is connected to the inlet pipe.
The utility model discloses in, the limiting plate is connected through the double-screw bolt of a plurality of quantity cylinder connecting plate on.
The limiting plate is connected to the cylinder connecting plate through the stud, the height of the limiting plate can be adjusted, and therefore filling requirements of different quantities can be met.
Preferably, the utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling still includes the step height post that is used for fixing a position the limiting plate height when the installation, be provided with not co-altitude step on the step height post.
Preferably, the number of the stepped height pillars is two.
During adjustment, the stepped height column is vertically placed on the upper end face of the cylinder connecting plate, the lower end face of the limiting plate is flatly leaned on the stepped face of the stepped height column (different stepped faces with different heights are selected according to different quantitative requirements), and then the limiting plate is fixed.
Above-mentioned through setting up step height post, can realize the quick adjustment of limiting plate height, and the adjustment precision is high, is favorable to further improving the quantitative precision of filling.
The utility model has the advantages that:
first, the utility model discloses a variable machinery automatic dosing mechanism for printing ink filling has realized the ration filling of liquid through setting up quick switching-over valve, having the feed cylinder part that pushes away the material piston, having the material cylinder, the limiting plate of pressing of piston rod and lower piston rod, its precision is high, good reproducibility and reliable operation. Moreover, the height of the limiting plate is adjustable, so that the requirements of different filling quantities can be met, and variable mechanical automatic quantitative filling is realized.
Second, the utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling through the setting of rectilinear movement guide rail for can comparatively conveniently remove public base when two sets of automatic dosing mechanism of variable machinery of size switch over, thereby made things convenient for being connected of feed cylinder part and below pipeline.
Third, the utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling, cylinder connecting plate pass through double-screw bolt connected mode to be fixed on public base, and the flexibility of its simple structure and installation is good.
Fourth, the utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling is provided with the flexible contactor of signal transmission, owing to adopted special design's the flexible contact structure of mechanical type to convey electronic signal, so longe-lived, operation are reliable. In addition, a pulley assembly and a heavy hammer are used in the signal transmission flexible contactor to lead a traction lead to the periphery of the charging barrel, so that mutual interference during action of the material pressing cylinder can be prevented, and rewiring is not needed when two sets of variable mechanical automatic quantifying mechanisms are switched, and the switching operation efficiency is improved.
Fifth, the utility model discloses an automatic dosing mechanism of variable machinery for printing ink filling passes through stud connection with the limiting plate on the cylinder connecting plate, can realize the adjustable of limiting plate height to can satisfy different quantitative filling requirements.
Drawings
Fig. 1 is a schematic structural diagram of a variable mechanical automatic dosing mechanism for ink filling according to the present invention;
fig. 2 is a schematic structural view of a stepped height column.
In the figure: 80. the device comprises a material barrel part, 81, a material pressing part, 82, a quantitative adjusting part, 83, a material barrel, 84, a material pushing piston, 85, a quick reversing valve, 86, a material inlet pipe, 87, a material outlet pipe, 88, a material pressing cylinder, 89, an upper piston rod, 90, a lower piston rod, 91, a limiting plate, 92, a linear moving guide rail, 93, a common base, 94, a cylinder connecting plate, 95, a stud, 96, a signal transmission flexible contactor, 97, a conductive block, 98, a conductive ring, 99, a flexible conductive sheet assembly, 100, a pulley assembly, 101, a traction lead, 102, a heavy hammer, 103, an elastic substrate, 104, a soft copper sheet, 105, a stepped height column, 106 and a reversing cylinder.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Fig. 1 to 2 show an embodiment of a variable mechanical automatic dosing mechanism for ink filling according to the present invention, which includes a material cylinder component 80, a material pressing component 81 and a dosing adjustment component 82, which are arranged in sequence from bottom to top; the charging barrel component 80 comprises a fixedly arranged charging barrel 83 with an opening at the upper end, and a material pushing piston 84 arranged in the charging barrel 83, and the lower end of the charging barrel 83 is connected with a feeding pipe 86 and a discharging pipe 87 through a quick reversing valve 85; the material pressing part 81 comprises a material pressing cylinder 88 which is vertically arranged, and the material pressing cylinder 88 is a double-acting cylinder with an upper piston rod 89 at the upper end and a lower piston rod 90 at the lower end; the quantitative adjustment part 82 includes a limit plate 91 that is disposed above the upper piston rod 89 and has an adjustable height.
During operation, the upper piston rod 89 of the swaging air cylinder 88 is reset to the topmost end (at this time, the top end of the upper piston rod 89 is in contact with the limit plate 91) through a control system (such as a PLC), and the quick reversing valve 85 is reset to a state that the feeding pipe 86 is communicated with the charging barrel 83 (at this time, the charging barrel 83 and the discharging pipe 87 are disconnected); then, the charging pump is started to convey liquid (ink) to be conveyed to the quick reversing valve 85 along the feeding pipe 86, the liquid enters the charging barrel 83 through the quick reversing valve 85 under the action of pumping pressure, the pushing piston 84 in the charging barrel 83 is pushed to move upwards, and the pushing piston 84 stops moving due to being propped when moving upwards and touching the lower piston rod 90, so that the quantitative filling of the liquid in the charging barrel 83 is realized; after the quantitative filling is finished, the passage is switched by the quick reversing valve, so that the feeding pipe is closed, meanwhile, the passage between the charging barrel 83 and the discharging pipe 87 is opened, the pressing cylinder 88 acts reversely immediately, the lower piston rod 90 pushes the material pushing piston 84 to move downwards, and the liquid in the charging barrel 83 is quantitatively output to a packaging container at a filling point through the discharging pipe 87, so that the accurate quantitative filling of the liquid is realized. After filling, the quick reversing valve 85 is reset to the state that the feeding pipe 86 is communicated with the material cylinder 83, the upper piston rod 89 of the material pressing cylinder 88 is reset to the topmost end, and liquid is pumped into the material cylinder 83 again by the feeding pump for next filling. The operation is continuously circulated, and the purpose of automatic and accurate filling is achieved.
In the technical scheme, quantitative filling of liquid is realized by arranging the quick reversing valve 85, the material barrel part 80 with the material pushing piston 84, the material pressing cylinder 88 with the upper piston rod 89 and the lower piston rod 90 and the limiting plate 91, and the liquid filling machine is high in precision, good in repeatability and reliable in work. Moreover, the height of the limiting plate 91 is adjustable, so that the requirements of different filling quantities can be met, and variable mechanical automatic quantitative filling is realized.
In order to adapt to different requirements of large container packaging and small container packaging, two variable mechanical automatic quantifying mechanisms can be arranged, and the large and small variable mechanical automatic quantifying mechanisms are arranged on the same common base 93.
Preferably, the variable mechanical automatic dosing mechanism for ink filling of the present embodiment further includes a common base 93 horizontally movable on the linear movement guide 92, and the cartridge 83 is fixed on the common base 93.
The linear moving guide rail 92 is arranged, so that the common base 93 can be conveniently moved when the large and small two sets of variable mechanical automatic quantifying mechanisms are switched, and the charging barrel component 80 is conveniently connected with a pipeline below the charging barrel component.
The variable mechanical automatic dosing mechanism for ink filling of the present embodiment further includes a cylinder connecting plate 94 disposed above the cartridge assembly 80 for mounting the swage cylinder 88, the cylinder connecting plate 94 being fixed to the common base 93 by a plurality of studs 95.
The cylinder connecting plate 94 is fixed on the common base 93 by a stud 95 connection mode, and the structure is simple and the installation flexibility is good.
The variable mechanical automatic quantifying mechanism for ink filling of the embodiment further includes a signal transmission flexible contactor 96 for transmitting a position signal of the pushing piston 84, where the signal transmission flexible contactor 96 includes a conductive block 97 fixed at an end of the lower piston rod 90 in an insulation connection manner, a conductive ring 98 connected to an upper end surface of the pushing piston 84, a flexible conductive sheet assembly 99 fixedly disposed above a side edge portion of the conductive ring 98, and a heavy hammer 102 connected to the conductive block 97 through a pulley assembly 100 and a traction wire 101; wherein, the conducting ring 98 is electrically connected with the center part of the upper end surface of the pushing piston 84; the traction wire 101 is electrically connected to the pulley assembly 100.
In the signal transmission flexible contactor 96, the pulley assembly 100 and the flexible conductive sheet assembly 99 are respectively used as two wiring poles (for connecting to a PLC controller) for signal transmission, when the pushing piston 84 moves upward, the conductive ring 98 on the upper end face of the pushing piston 84 first contacts the flexible conductive sheet assembly 99, and when the pushing piston 84 continues to move upward, the central portion of the upper end face of the pushing piston 84 contacts the conductive block 97 on the end of the lower piston rod 90, thereby realizing conduction of the two wiring poles.
Preferably, the conductive block 97 is a copper block, and the conductive ring 98 is a copper ring.
Preferably, the flexible conductive sheet assembly 99 includes an elastic substrate 103 and a soft copper sheet 104, which are fixedly disposed, and the soft copper sheet 104 is fixed at the front end of the elastic substrate 103 after being combined and looped at two ends.
The flexible signal transmission contactor 96 has long service life and reliable operation because of adopting a specially designed mechanical flexible contact structure to transmit electronic signals. In addition, the pulley assembly 100 and the weight 102 are used in the signal transmission flexible contactor 96 to lead the traction lead 101 to the periphery of the charging barrel 83, so that the mutual interference of the pressing air cylinder 88 during action can be prevented, and the rewiring is not needed when two sets of variable mechanical automatic quantitative mechanisms are switched, thereby improving the switching operation efficiency.
In this embodiment, the feeding pipe 86 is connected to a feeding pump.
In this embodiment, the limiting plate 91 is connected to the cylinder connecting plate 94 through a plurality of studs 95.
The above-mentioned pass through stud 95 with limiting plate 91 and connect on cylinder connecting plate 94, can realize the adjustable of limiting plate 91 height to can satisfy different quantitative filling requirements.
Preferably, the variable mechanical automatic dosing mechanism for ink filling of the present embodiment further includes a stepped height column 105 for positioning the height of the limiting plate 91 when mounting, and steps with different heights are disposed on the stepped height column 105.
Preferably, the number of the stepped height pillars 105 is two.
During adjustment, the stepped height column 105 is vertically placed on the upper end face of the cylinder connecting plate 94, the lower end face of the limiting plate 91 is flatly leaned on the stepped face of the stepped height column 105 (different height stepped faces are selected according to different quantitative requirements), and then the limiting plate 91 is fixed.
Above-mentioned through setting up step height post 105, can realize the quick adjustment of limiting plate 91 height, and the adjustment precision is high, is favorable to further improving the quantitative precision of filling.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. A variable mechanical automatic quantifying mechanism for ink filling is characterized by comprising a charging barrel component, a pressing component and a quantitative adjusting component which are sequentially arranged from bottom to top; the charging barrel component comprises a fixedly arranged charging barrel with an opening at the upper end and a material pushing piston arranged in the charging barrel, and the lower end of the charging barrel is connected with a feeding pipe and a discharging pipe through a quick reversing valve; the material pressing part comprises a material pressing cylinder which is vertically arranged, and the material pressing cylinder is a double-acting cylinder of which the upper end is provided with an upper piston rod and the lower end is provided with a lower piston rod; the quantitative adjusting part comprises a limiting plate which is arranged above the upper piston rod and has adjustable height.
2. The variable mechanical automatic dosing mechanism for ink filling of claim 1 further comprising a horizontally movable common base mounted on a linear movement track, said cartridge being secured to said common base.
3. The variable mechanical automatic dosing mechanism for ink filling of claim 2 further comprising a cylinder attachment plate disposed above the cartridge assembly for mounting the swage cylinder, the cylinder attachment plate being secured to the common base by a plurality of studs.
4. The variable mechanical automatic dosing mechanism for ink filling according to claim 1, further comprising a signal transmission flexible contactor for transmitting a position signal of the pushing piston, wherein the signal transmission flexible contactor comprises a conductive block fixed at the end of the lower piston rod in an insulation connection manner, a conductive ring connected to the upper end surface of the pushing piston, a flexible conductive sheet assembly fixedly arranged above the side edge part of the conductive ring, and a heavy hammer connected to the conductive block through a pulley assembly and a traction wire; the conducting ring is electrically connected with the central part of the upper end face of the pushing piston; wherein, the traction wire is electrically connected with the pulley component.
5. The variable mechanical automatic dosing mechanism for the ink filling of claim 4, wherein the flexible conducting strip assembly comprises a fixed elastic substrate and a flexible copper strip, and the flexible copper strip is fixed at the front end of the elastic substrate through two ends and is combined into a circle.
6. The variable mechanical automatic dosing mechanism for ink filling of claim 1, wherein the feed tube is coupled to a charge pump.
7. The variable mechanical automatic dosing mechanism for ink filling of claim 3 wherein the retainer plate is connected to the cylinder connecting plate by a plurality of studs.
8. The variable mechanical automatic dosing mechanism for the ink filling according to claim 7, further comprising a stepped height column for positioning the height of the limit plate when being installed, wherein steps with different heights are arranged on the stepped height column.
9. The variable mechanical automatic dosing mechanism for ink filling of claim 8, wherein the number of stepped height posts is two.
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CN201920280517.9U CN210063437U (en) | 2019-03-06 | 2019-03-06 | Variable mechanical automatic quantifying mechanism for ink filling |
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CN201920280517.9U CN210063437U (en) | 2019-03-06 | 2019-03-06 | Variable mechanical automatic quantifying mechanism for ink filling |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109927951A (en) * | 2019-03-06 | 2019-06-25 | 江阴市惠法特机械有限公司 | A kind of variable machine automatization quantitative mechanism filling for ink |
CN115430360A (en) * | 2022-09-19 | 2022-12-06 | 铜陵华兴精细化工有限公司 | Ammonium sulfate production is with mixing reation kettle |
-
2019
- 2019-03-06 CN CN201920280517.9U patent/CN210063437U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109927951A (en) * | 2019-03-06 | 2019-06-25 | 江阴市惠法特机械有限公司 | A kind of variable machine automatization quantitative mechanism filling for ink |
CN115430360A (en) * | 2022-09-19 | 2022-12-06 | 铜陵华兴精细化工有限公司 | Ammonium sulfate production is with mixing reation kettle |
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Address after: 430000 rooms 6 and 8, 23rd floor, Taihe Plaza, No. 72, wusheng Road, Qiaokou District, Wuhan City, Hubei Province Patentee after: Hubei Zhongbei Borui Technology Co.,Ltd. Address before: 430032 rooms 6 and 8, 23rd floor, Taihe Plaza, No. 72, wusheng Road, Qiaokou District, Wuhan City, Hubei Province Patentee before: Hubei Zhongbei industry and Trade Co.,Ltd. |