CN210061477U - Full-automatic edge sealing and punching connecting line for plates - Google Patents

Abstract

The utility model discloses a full-automatic edge sealing, punching connecting line and a production method of a plate, which comprises an automatic feeding system, an edge sealing system, an automatic punching gang drill system, a power transmission system and a judgment control system; the automatic feeding system and the edge sealing system are connected through a power conveying system; the judgment control system at least comprises a sealing edge state judgment control subsystem and a cache judgment control subsystem; the edge sealing state judgment control subsystem is used for judging whether edge sealing is finished or not; if not, conveying the plate to a feeding area of an automatic feeding system; if yes, judging whether caching is carried out or not; and the cache judging and controlling subsystem is used for judging whether the plate is cached or not, and when the cache is not needed, the plate is conveyed to through type automatic punching and drilling equipment of the automatic punching and drilling system for punching. The utility model discloses an automatic banding of panel, the technology that does not fall to the ground of punching, the productivity is 10/minute, has saved the human cost input greatly.

Description

Full-automatic edge sealing and punching connecting line for plates

Technical Field

The utility model belongs to the technical field of furniture board production and processing, especially, relate to a panel full automatization banding, line of punching.

Background

In the intense market competition, enterprises must reduce production cost, improve production efficiency, and enhance market response and strain capacity, otherwise, the enterprises face the risk of elimination. In current furniture board production, the banding of rectangular plate, the process of punching are accomplished by independent processing equipment more, need artifical transport to go up unloading to lead to production efficiency to hang down, staff intensity of labour is big, and the area in place demand is big. If the full automation of edge sealing and punching processes of the plate can be realized, the production efficiency can be effectively improved, the labor intensity of workers is reduced, and the problems of labor cost rise and difficulty in recruitment are solved; by releasing manpower, the cost of the company can be saved, and the competitive advantage of the company products in the household market is improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a panel full automatization banding, line of punching.

The utility model provides a plate production line, which comprises an automatic feeding system, a sealing system, an automatic punching and gang drilling system, a power transmission system and a control system;

the power conveying system comprises a first power conveying line, a second power conveying line, a third power conveying line, a fourth power conveying line and a backflow conveying line;

the automatic feeding system conveys the plate to the edge sealing system through a first power conveying line;

the edge sealing system comprises a left-hand edge sealing machine and a right-hand edge sealing machine, and the left-hand edge sealing machine and the right-hand edge sealing machine are connected through a second power conveying line; conveying the plate subjected to edge sealing by the right-hand edge sealing machine to a third power conveying line;

the automatic punching and gang drilling system comprises a through-tooth fork type cache frame and through-type automatic punching and gang drilling equipment, wherein the through-tooth fork type cache frame and the through-type automatic punching and gang drilling equipment are both connected with a fourth power transmission line;

the third power conveying line is connected with the backflow conveying line and the fourth power conveying line and used for conveying the plates to the backflow conveying line or the fourth power conveying line according to the control system instruction; the backflow conveying line is used for conveying the plates to a feeding area of the automatic feeding system, and the fourth power conveying line is used for conveying the plates to a tooth fork type cache frame or through type automatic punching and gang drilling equipment.

Furthermore, the automatic punching and gang drilling system further comprises an automatic stacking system, and the plate after punching is conveyed to the automatic stacking system correspondingly connected with the automatic punching and gang drilling equipment.

Preferably, the through type automatic punching and gang drilling equipment is multiple, and each through type automatic punching and gang drilling equipment is connected with the fourth power transmission line.

Furthermore, one side of the backflow conveying line is provided with a rotating mechanism; the rotating mechanism comprises a mounting frame, a bracket, an elastic arm, a motor and a conical roller; an upper bracket and a lower bracket are arranged on the mounting frame, the two brackets are respectively and symmetrically positioned on the upper surface and the lower surface of the backflow conveying line, an elastic arm is arranged at the front part of each bracket, a motor is arranged on each elastic arm, and a conical roller is arranged at the front part of each motor;

when the plate is conveyed to the positions of the motor and the conical rollers, the two conical rollers of the upper bracket and the lower bracket rotate reversely to turn the plate by 90 degrees.

Furthermore, a transplanting device is arranged at a corner 3 of the backflow conveying line;

the transplanting device comprises a roller for conveying plates, a lifting beam arranged on the side of the roller and a plate transfer conveyer belt arranged on the lifting beam, wherein the plate transfer conveyer belt is lifted to be higher than the roller when the lifting beam is jacked up, and falls into a gap of the roller when the lifting beam is lowered so as to be as high as the roller;

when the transplanting device is arranged at a corner, the axial direction of a roller of the transplanting device is parallel to the conveying direction of a section of conveying line before the corner, and the axial direction of the roller of the transplanting device is vertical to the conveying direction of a section of conveying line after the corner; when the plate transfer conveying belt is jacked up, the plate transfer conveying belt is as high as the conveying line at the previous section, and when the plate transfer conveying belt descends, the plate transfer conveying belt is as high as the conveying line at the next section;

when the plate is conveyed from the current section of conveying line, the plate transferring conveying belt is jacked up, and the plate is conveyed to the plate transferring conveying belt; then, the plate transferring conveying belt is lowered, and the roller below the plate transferring conveying belt rolls to drive the plate to the next section of conveying line, so that 90-degree rotation of the plate is realized.

A transplanting device is arranged at a corner of the joint of the third power conveying line and the reflux conveying line;

the height of the fourth power conveying line and the height of the plate transferring conveying belt when the plate transferring conveying belt is jacked are equal, and when the plate transferring conveying belt does not fall down, the plate can be conveyed to the fourth power conveying line.

The utility model has the advantages of as follows and beneficial effect:

(1) the automatic edge sealing and punching process of the plate without falling to the ground can be realized, the labor cost investment can be saved, and the collision risk of the plate is avoided.

(2) The automation of the whole set of processes such as automatic feeding, automatic edge sealing, automatic rotation, automatic punching and automatic stacking of the plates can be realized, manual operation can be replaced, and the processing efficiency and the safety in the processing process of the plates are improved.

(3) The panel via the utility model discloses automatic feeding system, automatic bag sealer, automatic line, the automatic production of punching, automatic stack system line of production line, the productivity is 10/minute.

Drawings

FIG. 1 is a schematic structural view of a sealing and punching connection line in an embodiment;

FIG. 2 is a schematic structural view of a rotating mechanism in the embodiment;

fig. 3 is a schematic diagram of an application of the transplanting device in the embodiment.

In the figure:

100-automatic feeding system;

201-a first power transmission line, 202-a second power transmission line, 203-a third power transmission line, 204-a fourth power transmission line, 205-a return transmission line;

301-left-hand edge banding machine, 302-right-hand edge banding machine,

401-a tooth fork type cache frame, 402-a through type automatic punching and drilling equipment, 403-an automatic stacking system;

501-mounting rack, 502-bracket, 503-elastic arm, 504-motor, 505-conical roller;

600-transplanting device, 601-roller, 602-plate transferring conveyer belt.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Examples

The embodiment is a preferred embodiment and mainly comprises an automatic feeding system 100, an edge sealing system, an automatic punching and gang drilling system, a power transmission system and a control system. The power transmission system comprises a first power transmission line 201, a second power transmission line 202, a third power transmission line 203, a fourth power transmission line 204 and a return transmission line 205. The automatic feeding system 100 is used for feeding the edge sealing system, and the plate is conveyed to the edge sealing system by a first power conveying line 201. The edge sealing system comprises a left-hand edge sealing machine 301 and a right-hand edge sealing machine 302, wherein the left-hand edge sealing machine 301 and the right-hand edge sealing machine 302 are connected through a second power transmission line 202; the plates after edge sealing by the right-hand edge sealing machine 302 are conveyed to the third power conveying line 203. The automatic punching and gang drilling system comprises a forked cache frame 401, a through type automatic punching and gang drilling device 402 and an automatic stacking system 403, and in order to improve the working efficiency, the through type automatic punching and gang drilling device 402 is arranged in the embodiment. The third power conveying line 203 is connected with the backflow conveying line 205 and the fourth power conveying line 204 through a transplanting device, the backflow conveying line 205 is used for conveying the plates to a feeding area of the automatic feeding system 100, and then the plates enter the edge sealing system to be subjected to secondary edge sealing; the fourth power transmission line 204 is used for transmitting the plate to the forked cache shelf 401 or the through type automatic punching and drilling equipment 402.

When the edge sealing of the plate is not completed, the plate needs to be conveyed to the reflow conveying line 205, and the plate is conveyed to the edge sealing system through the reflow conveying line 205 so as to seal the other two edges of the plate. Therefore, the plate should be rotated during the transportation of the reflow transportation line 205. For example, assuming that the edge 1, the edge 2, the edge 3 and the edge 4 are sequentially connected edges of the plate material, when the edge 1 and the edge 2 of the plate material are parallel to the conveying direction of the first power conveying line 201 in the first edge sealing, the edge 3 and the edge 4 of the plate material are sealed; in the second edge sealing, the edges 1 and 2 of the sheet material need to be sealed, and the sheet material returned to the first power transmission line 201 via the return flow transmission line 205 is required to have the edges 3 and 4 parallel to the transmission direction of the first power transmission line 201. Therefore, the plate needs to be rotated. Two specific ways of achieving rotation of the sheet are provided below.

The first method is to provide a rotating mechanism at one side of the reflow line 205, and the structure and principle of the rotating mechanism are disclosed in the utility model patent with the publication number of CN 207774214U. The rotating mechanism comprises a mounting frame 501, a bracket 502, an elastic arm 503, a motor 504 and a conical roller 505; an upper bracket 502 and a lower bracket 502 are arranged on the mounting frame 501, the two brackets 502 are respectively positioned on the upper surface and the lower surface of the conveying line, an elastic arm 503 is arranged at the front part of the bracket 502, a motor 504 is arranged on the elastic arm 503, and a conical roller 505 is arranged at the front part of the motor 504. The elastic arm 503 is a support arm made of an elastic steel plate and can be elastically deformed to some extent. The tapered roller 505 is a hollow metal roller made of metal, and artificial leather is attached to the surface. The working principle is as follows: when the plate is conveyed to the position of the motor 504 and the conical rollers 505, the two conical rollers 505 of the upper bracket 502 and the lower bracket 502 rotate reversely, and the plate is turned by 90 degrees.

A second method is to arrange a transplanting device at a corner of the return flow line 205, specifically, a plate after edge sealing state judgment, which returns to the edge sealing system through the return flow line 205, will go through 4 corners, and the transplanting device is arranged at 3 of the corners. The structure and principle of the transplanting device are disclosed in the utility model patent with the publication number of CN 206255488U and the name of transplanting device. The transplanting device mainly comprises a roller for conveying plates, a lifting beam arranged on the side of the roller and a plate transfer conveying belt arranged on the lifting beam, wherein the plate transfer conveying belt is driven to be higher than the roller when the lifting beam is jacked up, and the plate transfer conveying belt is driven to fall into a gap of the roller when the lifting beam falls down, so that the height of the plate transfer conveying belt is equal to that of the roller. When the transplanting device is arranged at the corner, the axial direction of the roller of the transplanting device is parallel to the conveying direction of the front section of the conveying line at the corner, and the axial direction of the roller of the transplanting device is perpendicular to the conveying direction of the rear section of the conveying line at the corner, so that the rolling direction is consistent with the conveying direction of the rear section of the conveying line. And when the plate transferring conveyer belt is jacked up, the plate transferring conveyer belt is as high as the former section of the conveyer belt, and when the plate transferring conveyer belt descends, the plate transferring conveyer belt is as high as the latter section of the conveyer belt. When the plate is conveyed from the current section of conveying line, the plate transferring conveying belt is jacked up, and the plate is conveyed to the plate transferring conveying belt; then, the plate transferring conveying belt is lowered, and the roller below the plate transferring conveying belt rolls to drive the plate to the next section of conveying line, so that 90-degree rotation of the plate is realized.

Due to the fact that the transplanting device 600 is arranged at the corner of the joint of the third power conveying line 203 and the backflow conveying line 205, the plates are divided. Referring to fig. 3, to achieve diversion, the fourth power transmission line 204 is made equal in height to the plate transfer conveyor 602 when being jacked up, and when the plate transfer conveyor 602 does not descend, a plate can be conveyed to the fourth power transmission line 204. It should be noted that the fourth power transmission line 204 is a generic term of all power transmission lines for transmitting the plate material in the automatic hole-drilling gang drill system. Except that the corner at the backflow conveying line 205 sets up transplanting device 600, the utility model discloses this transplanting device 600 can all be adopted to the conveying line linking department that needs to change direction of delivery among the power transmission system.

For the production rhythm of adjusting the gang drill that punches, the utility model discloses a chain fork formula buffer memory frame, under the more condition of panel of waiting to punch the gang drill, can be with waiting that the panel buffer memory that punches to chain fork formula buffer memory frame, just so can not influence the progress of previous banding process. Tooth fork buffer memory frame does the utility model discloses a buffer memory frame that applicant used in the actual production activity, its structure and principle have been in the clout buffer memory mechanism that discloses in the utility model patent of bulletin number CN 207524558U, name "clout buffer memory mechanism".

Automatic stacking system 403 is the preferred embodiment of the present invention, which is used to automatically store the punched plate. When the automatic stacking system 403 is full, a punching pause signal is sent to the through type automatic punching and gang drilling device 402, and after the plate stack is transferred manually, a punching start signal is sent to the through type automatic punching and gang drilling device 402. The punched plate is conveyed to a hydraulic elevator of the automatic stacking system 403 by a conveying line, and after the hydraulic elevator detects the plate, the plate is transferred into the automatic stacking bin by automatic ascending or descending.

It will be right below that the utility model discloses a full automatization banding, the work flow of the line of punching explain, but work flow is not limited to here, also can be based on the utility model discloses other work flow of line design.

First, manual feeding is performed, a rectangular plate is fed to a feeding area of the automatic feeding system 100, and the plate is conveyed to the left-hand edge bonding machine 301 through the first power conveying line 201. The left-hand edge bonding machine 301 performs edge bonding on a first edge of the rectangular plate, after edge bonding on the first edge is completed, the rectangular plate is conveyed to the right-hand edge bonding machine 302 through the second power conveying line 202, and the right-hand edge bonding machine 302 performs edge bonding on a second edge, opposite to the first edge, of the rectangular plate. After the second edge sealing is finished, the control system judges whether the control subsystem judges whether the rectangular plate is sealed or not according to the sealing state; if not, the plate is conveyed to the feeding area of the automatic feeding system 100 again through the backflow conveying line 205, and the edge of the edge which is not sealed is sealed; if the edge sealing is finished, the yes/no cache determination control subsystem determines whether caching is required to the forked cache frame 401. When all the pass-through automatic punching and drilling equipment 402 are in a working state, it is determined that buffering is required, and the plate is conveyed to the forked buffer 501 for buffering. Otherwise, the punching task distribution subsystem conveys the plate to the through type automatic punching and gang drilling equipment 402 which is not in the working state for punching according to the working state of each through type automatic punching and gang drilling equipment 402. And automatically conveying the punched plate to an automatic stacking system.

The aforesaid is only the utility model discloses the work flow of line, the judgement algorithm of implanting among the control system also can adopt other judgement algorithms, but this is not the utility model discloses protection range, the utility model discloses aim at protecting this banding, the structure of line of punching.

The above-mentioned embodiment is only one of various embodiments, and those skilled in the art can make other variations or modifications on the basis of the above description, and these other variations or modifications derived from the spirit of the present invention still fall into the protection scope of the present invention.

Claims (6)

1. A full-automatic edge sealing and punching connecting line for plates is characterized in that:

the automatic edge sealing and drilling device comprises an automatic feeding system, an edge sealing system, an automatic punching and gang drilling system, a power transmission system and a control system;

the power conveying system comprises a first power conveying line, a second power conveying line, a third power conveying line, a fourth power conveying line and a backflow conveying line;

the automatic feeding system conveys the plate to the edge sealing system through a first power conveying line;

the edge sealing system comprises a left-hand edge sealing machine and a right-hand edge sealing machine, and the left-hand edge sealing machine and the right-hand edge sealing machine are connected through a second power conveying line; conveying the plate subjected to edge sealing by the right-hand edge sealing machine to a third power conveying line;

the automatic punching and gang drilling system comprises a through-tooth fork type cache frame and through-type automatic punching and gang drilling equipment, wherein the through-tooth fork type cache frame and the through-type automatic punching and gang drilling equipment are both connected with a fourth power transmission line;

the third power conveying line is connected with the backflow conveying line and the fourth power conveying line and used for conveying the plates to the backflow conveying line or the fourth power conveying line according to the control system instruction; the backflow conveying line is used for conveying the plates to a feeding area of the automatic feeding system, and the fourth power conveying line is used for conveying the plates to a tooth fork type cache frame or through type automatic punching and gang drilling equipment.

2. The full-automatic edge sealing and punching connecting line for the plate as claimed in claim 1, which is characterized in that:

the automatic punching and gang drilling system further comprises an automatic stacking system, and the punched and processed plate is conveyed to the automatic stacking system correspondingly connected with the automatic punching and gang drilling equipment.

3. The full-automatic edge sealing and punching connecting line for the plate as claimed in claim 1, which is characterized in that:

the through type automatic punching gang drill equipment is multiple, and each through type automatic punching gang drill equipment is connected with the fourth power transmission line.

4. The full-automatic edge sealing and punching connecting line for the plate as claimed in claim 1, which is characterized in that:

one side of the backflow conveying line is provided with a rotating mechanism; the rotating mechanism comprises a mounting frame, a bracket, an elastic arm, a motor and a conical roller; an upper bracket and a lower bracket are arranged on the mounting frame, the two brackets are respectively and symmetrically positioned on the upper surface and the lower surface of the backflow conveying line, an elastic arm is arranged at the front part of each bracket, a motor is arranged on each elastic arm, and a conical roller is arranged at the front part of each motor;

when the plate is conveyed to the positions of the motor and the conical rollers, the two conical rollers of the upper bracket and the lower bracket rotate reversely to turn the plate by 90 degrees.

5. The full-automatic edge sealing and punching connecting line for the plate as claimed in claim 1, which is characterized in that:

a transplanting device is arranged at a corner 3 of the backflow conveying line;

the transplanting device comprises a roller for conveying plates, a lifting beam arranged on the side of the roller and a plate transfer conveyer belt arranged on the lifting beam, wherein the plate transfer conveyer belt is lifted to be higher than the roller when the lifting beam is jacked up, and falls into a gap of the roller when the lifting beam is lowered so as to be as high as the roller; when the transplanting device is arranged at a corner, the axial direction of a roller of the transplanting device is parallel to the conveying direction of a section of conveying line before the corner, and the axial direction of the roller of the transplanting device is vertical to the conveying direction of a section of conveying line after the corner; when the plate transfer conveying belt is jacked up, the plate transfer conveying belt is as high as the conveying line at the previous section, and when the plate transfer conveying belt descends, the plate transfer conveying belt is as high as the conveying line at the next section;

when the plate is conveyed from the current section of conveying line, the plate transferring conveying belt is jacked up, and the plate is conveyed to the plate transferring conveying belt; then, the plate transferring conveying belt is lowered, and the roller below the plate transferring conveying belt rolls to drive the plate to the next section of conveying line, so that 90-degree rotation of the plate is realized.

6. The full-automatic edge sealing and punching connecting line for the plate as claimed in claim 5, which is characterized in that:

a transplanting device is arranged at a corner of the joint of the third power conveying line and the reflux conveying line;

the height of the fourth power conveying line and the height of the plate transferring conveying belt when the plate transferring conveying belt is jacked are equal, and when the plate transferring conveying belt does not fall down, the plate can be conveyed to the fourth power conveying line.

Images