Solid phase reaction kettle
Technical Field
The utility model relates to a solid phase reaction field, in particular to polypeptide solid phase synthesis reation kettle.
Background
In the field of polypeptide solid phase synthesis, glass reaction kettles are generally used for small-batch production, the content condition can be clearly seen, but a large amount of class A solvent is used, heat is generated in the reaction process, and the EHS requirement is not met. In large-scale production, stainless steel or plastic-lined reaction kettles are used in many cases. However, the reaction conditions in the whole kettle, including the change of the volume of the resin, the viscosity of the reaction liquid, the wall adhesion condition and the like, are not convenient to observe due to the opaque material, and the process research and control are not facilitated.
When the stirring speed of the conventional polypeptide solid-phase reaction kettle is low, a solid-liquid mixture is easy to layer, and when the stirring speed is high, a vortex is easy to form, so that the mixing effect is not ideal enough, and the reaction efficiency is influenced;
the filter plate of the existing polypeptide solid phase reaction kettle, the reaction kettle body and the lower flange are directly provided with a layer of sealing ring and are compressed through a plurality of bolts, so that the leakage is easy and the disassembly and the assembly are inconvenient.
In the production process, the reactants need to be frequently sampled and Kaiser Test and the like are carried out, and the sampling amount is very small each time. And the existing reaction kettle is not provided with a proper sampling port. And because the cauldron is long high, and the headspace is little, generally can only put into the rope etc. through the manual work from the top and dip in and get the sample, actual operation is extremely inconvenient.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists, the utility model provides a solid phase reaction kettle that visual, steerable stirring and material mixing degree, leakproofness are good, the sample of being convenient for. The characteristics are as follows:
a solid phase reaction kettle is characterized in that: comprises an upper kettle cover, a reaction kettle body and a lower kettle cover. The upper kettle cover is of a flat plate structure and is provided with a motor, a rotating shaft of the motor is connected with the stirring paddle through a transmission device, and the upper kettle cover is respectively provided with a material liquid port, a cleaning port, a gas port and a sampling port. The reaction kettle is internally and respectively provided with stirring paddles (not less than 1), a sight glass and a baffle plate, the side wall of the reaction kettle is provided with a heat-preservation jacket, a temperature probe port and a side discharge port, and the side wall of the reaction kettle is provided with a rotary supporting mechanism. The lower kettle cover is of a flat plate structure and is provided with a filter plate and a filtrate outlet.
Preferably, the sight glass be the bar, and be no less than 1, make the sight cover whole cauldron body, be convenient for observe the interior condition of cauldron.
Preferably, the strip-shaped baffle is not less than 2, so that the stirring vortex phenomenon is prevented, the mixing effect is increased, and the stirring and mixing of the heterogeneous reaction of the polypeptide solid phase synthesis are particularly facilitated.
Preferably, the baffle is provided with a material suction pipe and a graduated scale, so that the volume of the material liquid and the volume of the resin in the kettle can be visually checked. The problem that the sampling tube cannot be installed in a kettle in an inserted manner in real time due to the fact that the diameter of the sampling tube is small and the sampling tube is easy to bend by stirring of a solid-liquid mixture is solved; the problem of artifical because the operation space problem upper portion inserts the sampling tube sample degree of difficulty big is also solved.
Preferably, the sampling port is connected with the material suction pipe in a quick-plugging manner, and can be used for sampling through an injection cylinder type sampler and cleaning the sampling pipe. Or forming on-line circulation through a peristaltic pump and accessing UV on-line monitoring.
Preferably, the diameter of the filter sieve plate is slightly larger than the inner diameter of the kettle body, the filter sieve plate is connected, fixed and sealed with the reaction kettle body and the lower kettle cover through the quick-mounting flange and the T-shaped sealing ring, multi-point sealing is achieved, the use of redundant bolts is reduced, the sealing effect is guaranteed, and the filter sieve plate is easy to disassemble and assemble.
Preferably, lower kettle cover be equipped with pneumatic or electric putter, kettle cover under can the automatic lifting dismouting, solved lower kettle cover from great, kettle bottom operating space is little and artifical dismouting bolt difficulty scheduling problem.
Preferably, the discharge port on the side wall of the kettle body can be connected with a drying system through a pipeline to form reaction-filtration-drying integration.
Preferably, the reaction kettle is connected with a PLC control system, and can control the stirring device and/or the rotary supporting device and/or the filtering device and/or the push rod device and/or the feeding and discharging device, but not limited to the above.
Preferably, the reaction kettle body can control the rotary supporting device to incline directionally through the PLC control system, so that the solid in the kettle is washed for several times and discharged from the side discharge port until no residue is left.
Preferably, the reaction kettle can be used for solid phase reaction, and is particularly suitable for heterogeneous phase reaction such as polypeptide solid phase synthesis reaction.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the utility model discloses reation kettle is used for connecting simultaneously sealed filter sieve, the reation kettle body, the T type sealing washer sketch map of lower kettle cover.
Detailed Description
The technical solutions in the embodiments of the present invention are described in detail below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. Other embodiments formed by similar replacement, modification or combination based on the present embodiment belong to the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-2, a solid phase reaction kettle comprises an upper kettle cover (1), a reaction kettle body (2) and a lower kettle cover (3). The upper kettle cover (1) is of a flat plate structure and is provided with a motor (4), a rotating shaft of the motor is connected with the stirring paddle through a transmission device, and the stirring device is connected with the upper kettle cover through double-end-face mechanical seal; the upper kettle cover is respectively provided with a sampling port (5), a material liquid port (6), a cleaning port (7), a gas port (8) and a sampler (9). Install stirring rake (10)2 respectively in the reation kettle body (2), 2 faces of sight glass (11), baffle (12)2, be equipped with on the baffle and inhale material pipe and scale mark, the sample connection with inhale the material pipe and be connected for inserting fast, accessible injection cylinder sampler (9) can take a sample to wash the sampling tube. The side wall is provided with a heat-insulating jacket (13), a temperature probe port and a side discharge port (14), and the side discharge port can be connected with a drying system through a pipeline. The side wall of the reaction kettle body (2) is provided with a rotary supporting mechanism (15). The lower kettle cover (3) is of a flat plate structure and is provided with a filter plate (16), a filtrate outlet (17) and an electric push rod (19); wherein, the diameter of the filter sieve plate is larger than the inner diameter of the kettle body by 5cm, and the filter sieve plate is connected, fixed and sealed with the reaction kettle body and the lower kettle cover through a quick-mounting flange and a T-shaped sealing ring (18). The reaction kettle is connected with the PLC control system, and can control the stirring device, the rotary supporting device, the filtering device, the push rod device and the feeding and discharging device, but is not limited to the above.
Example two:
referring to fig. 1-2, a solid phase reaction kettle comprises an upper kettle cover (1), a reaction kettle body (2) and a lower kettle cover (3). The upper kettle cover (1) is of a flat plate structure and is provided with a motor (4), a rotating shaft of the motor is connected with the stirring paddle through a transmission device, and the stirring device is connected with the upper kettle cover through double-end-face mechanical seal; the upper kettle cover is respectively provided with a sampling port (5), a material liquid port (6), a cleaning port (7), a gas port (8) and a sampling port (9). Install stirring rake (10)1 respectively in the reation kettle body (2), sight glass (11)3 faces, baffle (12)4, be equipped with on the baffle and inhale material pipe and scale mark, the sample connection with inhale the material pipe and be the formula of inserting soon and connect, form online circulation through the peristaltic pump, insert UV on-line monitoring. The side wall is provided with a heat-insulating jacket (13), a temperature probe port and a side discharge port (14). The side wall of the reaction kettle body (2) is provided with a rotary supporting mechanism (15). The lower kettle cover (3) is of a flat plate structure and is provided with a filter plate (16), a filtrate outlet (17) and a pneumatic push rod (19); wherein, the diameter of the filter sieve plate is 10cm larger than the inner diameter of the kettle body, and the filter sieve plate is connected, fixed and sealed with the reaction kettle body and the lower kettle cover through a quick-mounting flange and a T-shaped sealing ring (18). The reaction kettle is connected with the PLC control system, and can control the stirring device, the rotary supporting device, the push rod device and the feeding and discharging device, but is not limited to the above.