CN210051640U - A multifunctional superconducting material mechanical experiment loading device - Google Patents
A multifunctional superconducting material mechanical experiment loading device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于超导材料力学实验技术领域,特别涉及一种多功能超导材料力学实验加载装置。The utility model belongs to the technical field of superconducting material mechanics experiment, in particular to a multifunctional superconducting material mechanics experiment loading device.
背景技术Background technique
自1911年发现超导现象以来,超导温度由水银的4.2K得到一步步提高,1987年钇钡铜氧系材料的出现使得临界温度达到90K,超导临界温度逐渐升高,拉开超导技术走向大规模应用的序幕。Since the discovery of superconductivity in 1911, the superconductivity temperature has been increased step by step from 4.2K of mercury. In 1987, the emergence of yttrium barium copper oxide series materials made the critical temperature reach 90K, and the superconductivity critical temperature gradually increased. The prelude to the large-scale application of technology.
超导现象中的迈斯纳效应使人们可以用此原理制造超导列车和超导船,由于这些交通工具将在悬浮无摩擦状态下运行,这将大大提高它们的速度和安静性,并有效减少机械磨损。利用超导悬浮可制造无磨损轴承,将轴承转速提高到每分钟10万转以上,超导列车已于70年代成功地进行了载人可行性试验。超导材料的零电阻特性可以用来输电和制造大型磁体。超高压输电会有很大的损耗,而利用超导体则可最大限度地降低损耗。ITER(国际热核聚变反应堆计划)是规模仅次于国际空间站的一项重大的多边大科学国际合作计划,也是我国有史以来有机会、有能力、以平等伙伴身份参加的规模最大的国际科技合作项目,是未来人来获取无穷能源最理想的形式。ITER托卡马克装置中超导磁体是其核心部件之一,用于产生复杂的强磁场来约束上亿度高温的等离子体,结构复杂,造价昂贵。未来十年我国超导市场的规模约为1300-1600亿元人民币,预计到2020年,该产值将达到750亿美元。由于超导技术壁垒高,虽然各类超导材料企业以及电线电缆类生产企业相继进入超导产业市场,但全球仅少数研究机构掌握相关技术,且尚未有企业实现大规模商业化生产,市场呈现垄断格局,因此市场的最先进入者将因丰富的运行经验占据明显的优势地位,成为市场的领导者。The Meissner effect in the phenomenon of superconductivity allows one to use this principle to make superconducting trains and superconducting ships, since these vehicles will operate in a suspended frictionless state, which will greatly improve their speed and quietness, and effectively Reduce mechanical wear. The superconducting suspension can be used to manufacture wear-free bearings, and the bearing speed can be increased to more than 100,000 revolutions per minute. The superconducting train has successfully carried out a manned feasibility test in the 1970s. The zero-resistance property of superconducting materials can be used to transmit electricity and make large magnets. Ultra-high voltage transmission will have large losses, and the use of superconductors can minimize losses. ITER (International Thermonuclear Fusion Reactor Program) is a major multilateral scientific international cooperation program second only to the International Space Station. The project is the most ideal form for future people to obtain infinite energy. The superconducting magnet in the ITER tokamak device is one of its core components. It is used to generate a complex strong magnetic field to confine the plasma with a high temperature of hundreds of millions of degrees. The structure is complex and expensive. In the next ten years, the scale of my country's superconducting market is about 130-160 billion yuan, and it is expected that by 2020, the output value will reach 75 billion US dollars. Due to the high barriers to superconducting technology, although various superconducting material companies and wire and cable manufacturers have successively entered the superconducting industry market, only a few research institutions in the world have mastered relevant technologies, and no companies have yet achieved large-scale commercial production. Monopoly pattern, so the first entrants in the market will occupy a clear dominant position due to their rich operating experience and become the market leader.
超导态的形成与外部环境直接相关,存在临界温度Tc、临界电流Ic、临界磁场Hc,超过某一阈值超导特性随即消失,变成常导体(即“失超”),最新研究表明其内部应力状态也会影响超导态的形成。实际上超导结构的力学分析,就是极端低温、强电磁场、强应力场相互耦合作用的问题。在大载流和高磁场作用下,高强度的电磁力作用会使超导电缆的超导临界电流和温度发生显著的退化,甚至发生超导纤丝的断裂和破坏。电磁场的突变形成的涡流,随即发热导致冷却剂蒸发,结构压力过大,可能导致临界电流退化、失超,引起事故。The formation of the superconducting state is directly related to the external environment. There are critical temperature Tc, critical current Ic, and critical magnetic field Hc. When the superconductivity exceeds a certain threshold, the superconductivity disappears and becomes a normal conductor (ie, "quench"). The internal stress state also affects the formation of superconducting states. In fact, the mechanical analysis of superconducting structures is a matter of the interaction between extreme low temperature, strong electromagnetic field and strong stress field. Under the action of large current and high magnetic field, the high-intensity electromagnetic force will significantly degrade the superconducting critical current and temperature of the superconducting cable, and even break and destroy the superconducting filament. The eddy current formed by the sudden change of the electromagnetic field will heat up and cause the coolant to evaporate, and the structural pressure will be too large, which may lead to the degradation and quench of the critical current, causing accidents.
超导材料与结构在真实的极端运行环境下的多场性能分析,对其极端复杂环境(极低温、高电流、强磁场)下的力学性能表征方法与基础实验测试手段更是极为匮乏。研究超导材料极端多场下的电磁学、传热学和力学特性,以及它们之间相互耦合效应和非线性效应等基础力学问题,是保证超导结构安全运行的关键,已成为国内外超导磁体技术研究的热点和难点,迫切需要完善极端多场环境下力学性能表征的方法与实验监测手段。The multi-field performance analysis of superconducting materials and structures in the real extreme operating environment, the mechanical properties characterization methods and basic experimental testing methods under the extremely complex environment (extremely low temperature, high current, strong magnetic field) are extremely scarce. The study of electromagnetics, heat transfer and mechanical properties of superconducting materials under extreme multi-field, as well as basic mechanical problems such as their mutual coupling effects and nonlinear effects, is the key to ensuring the safe operation of superconducting structures, and has become a superconducting structure at home and abroad. The hotspots and difficulties in the research of magnetic conductor technology, it is urgent to improve the methods and experimental monitoring methods for mechanical properties characterization in extreme multi-field environments.
实用新型内容Utility model content
为了解决现有技术存在的以上技术问题,本实用新型提供一种多功能超导材料力学实验加载装置,包括支座、主梁、可滚动的导轮、1形竖杆、L形竖杆、绝缘材料制成的夹持连接板、紫铜材料制成的带材夹持和通电部件、铰链、固定块、铰连接、链条或绳索、低温容器、液氮和电流引线,所述主梁由两块金属板用螺栓紧固组成,两端位于支座上面,可滚动的导轮通过转轴设于主梁右侧向上伸出的支撑臂上端,1形竖杆中部通过铰链连接于主梁左侧,L形竖杆上部通过两个铰链与主梁固定连接在一起;带材夹持和通电部件,分为两组,每组由两个“L形”铜构件组成,两个“L形”铜构件相背设置,带材通过螺栓夹持在两个铜构件竖直面之间,“L形”构件水平底面设有螺栓孔用于接入导线实现电流的施加,“L形”紫铜构件的水平底面浸于液氮中;所述链条或绳索连接在1形竖杆的上端,所述固定块设于导轮下方的主梁上用于固定通过导轮的链条或绳索;夹持连接板分别连接在1形竖杆下端和L形竖杆下端与带材夹持和通电部件之间;所述低温容器用于盛放液氮,电流引线与高温超导带材相连。In order to solve the above technical problems existing in the prior art, the utility model provides a multifunctional superconducting material mechanical experiment loading device, which includes a support, a main beam, a rolling guide wheel, a 1-shaped vertical rod, an L-shaped vertical rod, Clamping connection plates made of insulating materials, strip clamping and energizing parts made of red copper materials, hinges, fixed blocks, hinged connections, chains or ropes, cryogenic containers, liquid nitrogen and current leads, the main beam is composed of two A piece of metal plate is fastened with bolts, the two ends are located on the support, the rolling guide wheel is set on the upper end of the support arm extending upward from the right side of the main beam through the rotating shaft, and the middle part of the 1-shaped vertical rod is connected to the left side of the main beam through a hinge , the upper part of the L-shaped vertical rod is fixedly connected with the main beam through two hinges; the strip clamping and energizing parts are divided into two groups, each group is composed of two "L-shaped" copper components, two "L-shaped" The copper components are arranged opposite to each other, and the strip is clamped between the vertical surfaces of the two copper components by bolts. The horizontal bottom surface of the "L-shaped" component is provided with bolt holes for connecting wires to realize the application of current. The "L-shaped" copper component The horizontal bottom surface of the pulley is immersed in liquid nitrogen; the chain or rope is connected to the upper end of the 1-shaped vertical rod, and the fixing block is arranged on the main beam under the guide wheel to fix the chain or rope passing through the guide wheel; clamping connection The plates are respectively connected between the lower end of the 1-shaped vertical rod and the lower end of the L-shaped vertical rod and the strip clamping and energizing parts; the low temperature container is used for holding liquid nitrogen, and the current lead is connected to the high temperature superconducting strip.
优选地,还设有绳索收紧器、力学传感器、热触发装置,所述力学传感器通过链条或绳索经过导轮与绳索收紧器相连接。Preferably, a rope tightener, a mechanical sensor, and a thermal trigger device are also provided, and the mechanical sensor is connected to the rope tightener through a chain or a rope through a guide wheel.
优选地,固定块下方与链条或绳索相连设有配重砝码。Preferably, a counterweight is provided under the fixed block connected with the chain or rope.
优选地,所述支座位于支撑架上面。Preferably, the support is located above the support frame.
优选地,所述超导带材的中部设有热触发装置。Preferably, a thermal trigger device is provided in the middle of the superconducting tape.
优选地,所述热触发装置为设于超导带材的中部的电热片,通过设置通入的电流量大小实现热量的控制。Preferably, the thermal triggering device is an electric heating sheet disposed in the middle of the superconducting tape, and the heat is controlled by setting the magnitude of the current flowing in.
优选地,所述高温超导带材上设有温度传感器、应变传感器、电压传感器。Preferably, a temperature sensor, a strain sensor and a voltage sensor are provided on the high temperature superconducting tape.
优选地,所述夹持连接板为两组,每组为两块,上端分别夹持固定在1形竖杆下端和L形竖杆下端,下端与“L形”紫铜构件通过铰连接活动连接。Preferably, the clamping connecting plates are divided into two groups, each group is two pieces, the upper ends are clamped and fixed to the lower end of the 1-shaped vertical rod and the lower end of the L-shaped vertical rod respectively, and the lower end and the "L-shaped" red copper member are movably connected by hinged connection .
本实用新型超导带材力学加载装置,可非常方便地实现超导带材在恒定拉力、恒定预拉伸等多种力学状态下的加载要求,并可提供有效的低温环境让高温超导材料处于零电阻状态,从而提供稳定的超导态实验环境。配合本专利相关的测试系统,可方便实现带材多种物理量测量。如:超导带材自由状态下临界电流测量;恒定轴向外力条件下临界电流测量;给定初始预应变条件下失超传播特性;恒定轴向外力条件下失超传播特性;失超传播速度测量;失超传播过程中热源热点的监测;失超过程中电压监测等。并且可在此基础上方便地加入背景磁场,实现多场环境下超导材料力学实验。The superconducting tape mechanical loading device of the utility model can very conveniently realize the loading requirements of the superconducting tape under various mechanical states such as constant tension and constant pre-stretching, and can provide an effective low-temperature environment for the high-temperature superconducting material It is in a zero resistance state, thereby providing a stable superconducting state experimental environment. With the testing system related to this patent, it is convenient to realize the measurement of various physical quantities of the strip. Such as: critical current measurement in free state of superconducting tape; critical current measurement under constant axial external force; quench propagation characteristics under given initial pre-strain conditions; quench propagation characteristics under constant axial external force conditions; quench propagation velocity Measurement; monitoring of heat source hot spots during quench propagation; voltage monitoring during quenching, etc. And on this basis, the background magnetic field can be easily added to realize the mechanical experiment of superconducting materials in a multi-field environment.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细的描述。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
图1是本实用新型多功能超导材料力学实验加载装置的主机械部件三维图。Figure 1 is a three-dimensional view of the main mechanical parts of the multifunctional superconducting material mechanical experimental loading device of the present invention.
图2是给定初始应变加载方法实验中主机械部件沿着对称面切开的剖视图。Figure 2 is a cross-sectional view of the main mechanical part cut along the plane of symmetry in the experiment for a given initial strain loading method.
图3是恒定外力加载方案实验中主机械部件沿着对称面切开的剖视图。FIG. 3 is a cross-sectional view of the main mechanical component cut along the symmetry plane in the experiment of the constant external force loading scheme.
图4是“L形”铜构件的结构示意图。Figure 4 is a schematic structural diagram of an "L-shaped" copper member.
具体实施方式Detailed ways
本专利介绍的这一装置主要分为力学机械加载部分、超导材料夹持部分、电流加载和绝缘绝热部分、超导材料热触发失超、实验传感部分、背景磁场部分以及其他功能扩展。The device introduced in this patent is mainly divided into a mechanical mechanical loading part, a superconducting material clamping part, a current loading and insulating adiabatic part, a thermally triggered quench of a superconducting material, an experimental sensing part, a background magnetic field part and other functional extensions.
1.1力学机械加载部分:1.1 Mechanical mechanical loading part:
根据不同的实验,本专利所介绍的装置能够实现两种特殊情况下的力学加载要求。主要部件为如图1、2、3所示的机械结构。According to different experiments, the device introduced in this patent can realize the mechanical loading requirements in two special cases. The main components are the mechanical structures shown in Figures 1, 2, and 3.
1为支座,将1用固定支架托起一定高度即可将整个装置放置稳妥。1 is a support, and the whole device can be placed securely by lifting 1 with a fixed bracket to a certain height.
2为主梁,由两块金属板用螺栓紧固组成,与两支座1实现对其他部件的支撑作用。2 is the main beam, which is composed of two metal plates fastened with bolts, and supports other components with two supports 1.
3为可滚动的导轮,用于绳索的转向和支撑。3 is a rolling guide wheel, which is used for the steering and support of the rope.
4为1形竖杆,作为等臂杠杆使用,可将绳索的拉力等量转移到6,实现上部加载力与下部实验部分力的传递。4 is a 1-shaped vertical rod, which is used as an equal-arm lever, which can transfer the pulling force of the rope to 6 in an equal amount to realize the transmission of the upper loading force and the lower experimental part.
5为L形竖杆,通过上部两个铰链将6固定,与主梁2形成一刚体。5 is an L-shaped vertical rod, which is fixed by two upper hinges to form a rigid body with the
6为绝缘材料制成的夹持连接板,将5和7形成电绝缘连接,同时与7形成可转动的较链,实现测试材料在力学荷载施加过程中保持荷载方向始终为拉伸。6 is a clamping connection plate made of insulating material, which forms an electrical insulating connection between 5 and 7, and forms a rotatable hinge with 7 at the same time, so as to realize that the test material keeps the load direction always in tension during the mechanical load application process.
7为紫铜材料制成的带材夹持和通电部件,分为两组,每组由两个“L形”铜构件组成。可实现三个主要功能:通过螺栓将带材夹持在两个铜构件竖直面之间,形成对带材的夹持。通过“L形”构件水平底面的螺栓孔接入导线实现电流的施加。同时“L形”紫铜构件的水平底面要浸入液氮中,形成热沉,冷却电流引线。7 is a strip clamping and energizing part made of red copper material, divided into two groups, each group is composed of two "L-shaped" copper components. Three main functions can be achieved: the strip is clamped between the vertical surfaces of the two copper members through bolts to form the clamping of the strip. The current is applied through the bolt holes on the horizontal bottom surface of the "L-shaped" member to access the wires. At the same time, the horizontal bottom surface of the "L-shaped" red copper component should be immersed in liquid nitrogen to form a heat sink and cool the current lead.
8为铰链,零件装配处实现转动,也作为两块主梁板2的固定件。8 is a hinge, the parts are assembled to realize rotation, and also serve as a fixed part of the two
9为力学传感器12固定块。9 is the fixed block of the force sensor 12 .
10为6和7形成的铰连接。10 is the hinge formed by 6 and 7.
11为绳索收紧器,可将绳索拉紧,即施加预应变的拉伸。11 is a rope tightener, which can tighten the rope, that is, apply a pre-strained stretch.
12为力学传感器,可测量施加在绳索上的力值。12 is a force sensor, which can measure the force value exerted on the rope.
13为刚度较大,柔性好的链条或绳索。13 is a chain or rope with high rigidity and good flexibility.
14为支撑架。14 is a support frame.
15为低温容器,用于盛放液氮并保持超导材料的温度环境的稳定。15 is a low temperature container, which is used to hold liquid nitrogen and keep the temperature environment of the superconducting material stable.
16为液氮,保持液面低于实验样品,高于夹具7水平底板。16 is liquid nitrogen, keeping the liquid level lower than the experimental sample and higher than the horizontal bottom plate of the
17为高温超导带材。17 is a high temperature superconducting tape.
18为电流引线。18 is the current lead.
19为热触发装置。19 is a thermal trigger device.
20为超导带材传感器放置区域,如温度传感器、电压引线、光纤传感器、霍尔探头等。20 is the placement area for superconducting tape sensors, such as temperature sensors, voltage leads, optical fiber sensors, Hall probes, and the like.
21为配重砝码,利用砝码自重实现力学加载。21 is a counterweight weight, and the mechanical loading is realized by the self-weight of the weight.
实现给定预拉伸量的实验方法。如图2所示,通过调整绳索收紧器11可提供给超导带材17预定的拉伸量,从而使17处于内部拉伸状态。整个实验过程中由于带材处于不同的发热状态,会导致局部热胀冷缩,所以整个过程中力传感器12的测量值是会发生变化的。Experimental method to achieve a given pre-stretch amount. As shown in FIG. 2 , by adjusting the rope retractor 11 , a predetermined stretching amount can be provided to the superconducting tape 17 , so that the 17 is in an inner stretched state. During the whole experiment process, since the strip is in different heating states, local thermal expansion and cold contraction will be caused, so the measurement value of the force sensor 12 will change during the whole process.
实验过程中实现恒定轴向拉力的方法。如图3所示,绳索13左端牵引竖板4的顶端绕过定滑轮4后竖直向下,底部悬挂砝码,利用砝码的重力实现加载。整个实验过程中由于砝码21所受重力不变,该力会一直传递到实验带材上,实现整个过程中的恒定力加载。Methods to achieve constant axial tension during experiments. As shown in FIG. 3 , the top end of the
1.2超导材料夹持部分1.2 Superconducting material clamping part
如图4所示,紫铜“L形”构件7对扣并用螺栓加固后,可以对带材实现有效的夹持。中部设置有与绝缘板6组成铰接的圆柱形轴托。将带材放置于中心并夹紧后能够保证带材安装后施加荷载形成轴向拉伸,避免弯矩的存在。As shown in Figure 4, after the copper "L-shaped"
另外可通过调节“L形”竖杆5实现两组7之间的距离,实现不同规格带材长度的测试。In addition, the distance between the two
1.3电流加载和绝缘绝热部分1.3 Current loading and insulation part
电流通过线缆18与7连接后直接输入超导带材,实现电流的引入。同时连接板6是绝缘材料同时也是热的不良导体,绝缘的同时也避免了外界热量带入7中,影响超导带材的导电性。The current is directly input into the superconducting tape after connecting with the
1.4超导带材热触发失超部分1.4 Thermally triggered quench part of superconducting tape
在超导带材17的中部设置一个电热片,设置通入的电流量大小实现热量的控制,由于热量的产生使得局部出现温度上升,从而失超,形成常导体,带材载流的焦耳效应形成热源并得到扩展。An electric heating plate is arranged in the middle of the superconducting tape 17, and the amount of current flowing in is set to control the heat. Due to the generation of heat, the local temperature rises, thus quenching, forming a normal conductor, and the Joule effect of the tape carrying current. A heat source is formed and expanded.
1.5实验传感部分1.5 Experimental sensing part
超导带材热源19两侧20为设置传感器的位置,可以加入单点式、准分布式、分布式的温度、应变、电压传感器,实现对失超传播特性的研究。The two sides 20 of the superconducting tape heat source 19 are the positions where the sensors are set, and single-point, quasi-distributed, distributed temperature, strain, and voltage sensors can be added to realize the study of the quench propagation characteristics.
1.6背景磁场1.6 Background magnetic field
本装置提供的试验段空间较大,可以在低温容器外部或内部加入电磁铁,形成横向磁场。机械部分大多为铝或紫铜、黄铜材质,可有效避免磁性材料对背景磁场的干扰。The test section provided by the device has a large space, and electromagnets can be added outside or inside the cryogenic container to form a transverse magnetic field. Most of the mechanical parts are made of aluminum or copper and brass, which can effectively avoid the interference of magnetic materials on the background magnetic field.
1.7超导带材低温恒温环境的形成1.7 Formation of low temperature and constant temperature environment for superconducting tape
实现气态环境冷却和传导冷却环境。液氮容器15采用绝热良好的材质,控制液氮挥发量在较低水平,同时保持液氮液面没过紫铜件7的下部,并保证液氮不与超导材料接触,留有适量气态间隙。使得超导带材通过液面附近的氮气冷却,同时夹具7也可将液氮的冷量传导至带材,实现气体环境冷却和铜块传导冷却,充分达到实验对冷却的要求。Achieve gaseous ambient cooling and conduction cooling environments. The liquid nitrogen container 15 is made of a material with good thermal insulation to control the volatilization of the liquid nitrogen at a low level, while keeping the liquid nitrogen liquid level below the lower part of the
若需要完全液氮浸泡式的冷却环境,只需加入液氮超过带材上表面即可。If a completely liquid nitrogen immersion cooling environment is required, simply add liquid nitrogen over the top surface of the strip.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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