CN210050010U - Agricultural plant protection machine and diaphragm pump thereof - Google Patents

Agricultural plant protection machine and diaphragm pump thereof Download PDF

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Publication number
CN210050010U
CN210050010U CN201920414730.4U CN201920414730U CN210050010U CN 210050010 U CN210050010 U CN 210050010U CN 201920414730 U CN201920414730 U CN 201920414730U CN 210050010 U CN210050010 U CN 210050010U
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CN
China
Prior art keywords
diaphragm
pump
cavity
coil assembly
push rod
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Expired - Fee Related
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CN201920414730.4U
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Chinese (zh)
Inventor
舒展
周乐
周万仁
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Shenzhen Dajiang Innovations Technology Co Ltd
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Shenzhen Dajiang Innovations Technology Co Ltd
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Abstract

The utility model provides an agricultural plant protection machine and diaphragm pump thereof, diaphragm pump (400) include: the pump body (1) is provided with an accommodating cavity; a pump cover (2) covered on the pump body; the diaphragm (3) is arranged in the accommodating cavity and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity (4); the driving mechanism (5) is arranged in the accommodating cavity and comprises a push rod (51), a coil assembly (52) and an elastic resetting piece (53), and the push rod is connected with one side of the diaphragm, which is far away from the cavity, and is connected with the elastic resetting piece; when the coil assembly is powered on and powered off alternately, the push rod can do reciprocating linear motion to drive the diaphragm to do reciprocating motion relative to the pump cover so as to reduce or enlarge the cavity; when the coil assembly is electrified, the push rod moves positively under the action of the magnetic attraction of the coil assembly; when the coil assembly is powered off, the push rod moves reversely under the action of the elastic force of the elastic reset piece, and the forward direction and the reverse direction are opposite directions.

Description

Agricultural plant protection machine and diaphragm pump thereof
Technical Field
The utility model relates to a pump field especially relates to an agricultural plant protection machine and diaphragm pump thereof.
Background
Due to the good corrosion resistance of the diaphragm pump, the diaphragm pump is widely applied to the plant protection industry in recent years. The diaphragm pump belongs to a reciprocating displacement pump, and the volume change of the cavity is realized through the reciprocating motion of the diaphragm, so that the pesticide is pumped out.
The power of the existing diaphragm pump generally comes from a motor, and the rotating motion of the motor is converted into reciprocating motion through an eccentric wheel or a crank slider mechanism to drive the diaphragm to reciprocate. However, due to the existence of the motor, the diaphragm pump generally has the problems of complex structure, large volume, heavy weight, high cost and the like; moreover, since a conversion mechanism is needed from the rotation motion to the reciprocating motion, the problems of loss of mechanical efficiency, increase of energy consumption, reduction of endurance and the like are inevitably brought, and meanwhile, the service life of the diaphragm pump is limited by the abrasion of the conversion mechanism; in addition, after the rotary motion is converted into the reciprocating motion, the stroke of the diaphragm shows sinusoidal change, the volume change rate is not uniform, the flow and the pressure of the diaphragm pump are not uniform, and the diaphragm pump has a pulsation phenomenon.
SUMMERY OF THE UTILITY MODEL
The utility model provides an agricultural plant protection machine and diaphragm pump thereof.
Specifically, the utility model discloses a realize through following technical scheme:
according to the utility model discloses an aspect provides an agricultural plant protection machine's diaphragm pump, the diaphragm pump includes:
the pump body is provided with an accommodating cavity;
the pump cover is covered on the pump body;
the diaphragm is arranged in the accommodating cavity and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity; and
the driving mechanism is arranged in the accommodating cavity and comprises a push rod, a coil assembly and an elastic resetting piece, and the push rod is connected with one side of the diaphragm, which is far away from the cavity, and is connected with the elastic resetting piece;
when the coil assembly is powered on and powered off alternately, the push rod can do reciprocating linear motion so as to drive the diaphragm to do reciprocating motion relative to the pump cover to reduce or enlarge the cavity;
when the coil assembly is electrified, the push rod moves positively under the action of the magnetic attraction of the coil assembly; when the coil assembly is powered off, the push rod moves reversely under the action of the elastic force of the elastic reset piece, and the forward direction and the reverse direction are opposite directions.
Optionally, the push rod comprises a rod body for connecting the diaphragm and a protrusion arranged on the side wall of the rod body, and the protrusion and the coil assembly are arranged at intervals;
when the coil assembly is electrified, the protrusion moves towards the forward direction under the action of the magnetic attraction force of the coil assembly, and the rod body is driven to move towards the forward direction.
Optionally, the protrusion is directly opposite to the coil assembly.
Optionally, the protrusion is of an annular structure, and the coil assembly is sleeved and fixed on the rod body.
Optionally, the elastic reset piece is sleeved on the rod body, one end of the elastic reset piece is connected with the protrusion, and the other end of the elastic reset piece is connected with the coil assembly.
Optionally, a first hollow portion is arranged between the protrusion and the rod body, and a second accommodating portion is arranged between the coil assembly and the rod body;
one end of the elastic reset piece is accommodated in the first accommodating part, and the other end of the elastic reset piece is accommodated in the second accommodating part.
Optionally, the diaphragm pump further comprises a quick release member, and the coil assembly is fixed on the pump body through the quick release member.
Optionally, the diaphragm pump further comprises a diaphragm support, one end of the diaphragm support abuts against one side of the diaphragm, which is far away from the pump cover, and the other end of the diaphragm support is connected with the push rod;
the contact area between the diaphragm support and the side, far away from the pump cover, of the diaphragm is larger than a preset area threshold value.
Optionally, the diaphragm support is abutted with one side, away from the pump cover, of the diaphragm through an arc surface.
Optionally, the stiffness of the diaphragm support is greater than a preset stiffness threshold.
Optionally, the diaphragm support covers a side of the diaphragm away from the pump cover.
Optionally, the diaphragm support sleeve is fixed to an end of the push rod.
Optionally, the diaphragm pump further comprises a connecting member, one end of the connecting member is connected with the end of the push rod, and the other end of the connecting member is connected with the diaphragm.
Optionally, the number of the pump covers is two, the number of the diaphragms is also two, and the two pump covers are correspondingly matched with the two diaphragms;
the two pump covers are respectively covered on two sides of the pump body, the two diaphragms are respectively assembled on the corresponding pump covers, and the cavity comprises a first cavity and a second cavity which are formed by the two diaphragms and the corresponding pump covers in a surrounding mode;
one end of the push rod is connected with one of the two diaphragms, and the other end of the push rod is connected with the other of the two diaphragms;
the push rod is used for driving the two diaphragms to respectively approach or depart from the corresponding pump covers, so that the sizes of the first cavity and the second cavity are changed towards opposite directions.
According to the utility model discloses the first aspect provides an agricultural plant protection machine, including the frame, be used for saving the liquid reserve tank of pesticide, the pipeline that is linked together with the liquid reserve tank and spray the subassembly, still include any of above-mentioned first aspect the diaphragm pump, the diaphragm pump passes through pipe connection is in the liquid reserve tank and sprays between the subassembly.
According to the technical scheme provided by the embodiment of the utility model, the diaphragm pump of the utility model is provided with the coil assembly, the elastic reset piece and the push rod in the pump body, and the push rod is directly driven to reciprocate linearly by alternately powering on and powering off the coil assembly, so that the diaphragm pump has the advantages of simple structure, small volume, light weight and low cost; moreover, the diaphragm pump does not need a conversion mechanism, has high efficiency, good heat dissipation, energy conservation and strong cruising ability, and has longer service life because no abrasion parts such as the conversion mechanism exist; in addition, the stroke of the diaphragm is changed linearly, and the speed of the diaphragm pump is uniform, the pulsation is small, and the flow is uniform.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive effort.
Fig. 1 is a schematic perspective view of a diaphragm pump according to an embodiment of the present invention;
fig. 2 is a schematic cross-sectional view of a diaphragm pump according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of the diaphragm pump in the embodiment of FIG. 2;
fig. 4 is a schematic cross-sectional view of a diaphragm pump in another direction according to an embodiment of the present invention;
fig. 5 is a schematic perspective view of a diaphragm pump according to another embodiment of the present invention;
fig. 6 is a schematic cross-sectional view of a diaphragm pump according to another embodiment of the present invention;
fig. 7 is a schematic perspective view of a pressure relief device according to an embodiment of the present invention;
fig. 8 is a schematic cross-sectional view of a pressure relief device according to an embodiment of the present invention;
fig. 9 is a schematic perspective view of an agricultural plant protection machine according to an embodiment of the present invention.
Reference numerals:
100: a frame; 110: a body; 120: a foot rest; 130: a horn; 200: a liquid storage tank; 300: a spray head; 400: a diaphragm pump; 1: a pump body; 11: a liquid inlet; 12: a liquid outlet; 13: a second fixed part; 2: a pump cover; 3: a diaphragm; 4: a cavity; 5: a drive mechanism; 51: a push rod; 511: a rod body; 512: a protrusion; 52: a coil assembly; 521: a coil; 522: a base body; 53: an elastic reset member; 6: a first housing section; 7: a second housing section; 8: a quick-release member; 9: a diaphragm support; 10: a connecting member; 20: an end cap; 30: a valve cover; 310: a first fixed part; 40: a first check valve; 410: a first check valve spool; 420: a first elastic member; 50: a second one-way valve; 510: a second check valve spool; 520: a second elastic member; 60: a pressure relief device; 610: a main valve; 611: a liquid inlet part; 612: a liquid outlet part; 613: a first valve spool; 614: a first valve body; 615: a third cavity; 616: a first elastic reset member; 617: a first sliding projection; 6171: a second drainage opening; 620: a pilot valve; 621: a second valve core; 6211: sealing the end; 6212: a second sliding projection; 622: a first channel; 623: a second valve body; 624: a fourth cavity; 625: a second elastic reset piece; 626: an adjustment member; 630: a drainage channel; 631: a first drainage opening.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It is to be understood that although the terms first, second, third, etc. may be used herein to describe various information, such information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, the first information may also be referred to as second information, and similarly, the second information may also be referred to as first information, without departing from the scope of the present invention. The word "if" as used herein may be interpreted as "at … …" or "when … …" or "in response to a determination", depending on the context.
The agricultural plant protection machine and the diaphragm pump thereof according to the present invention will be described in detail with reference to the accompanying drawings. The features of the following examples and embodiments may be combined with each other without conflict.
With reference to fig. 1 and 2, an embodiment of the present invention provides a diaphragm pump, and the diaphragm pump 400 may include a pump body 1, a pump cover 2, a diaphragm 3, and a driving mechanism 5. The pump cover 2 is covered on the pump body 1, the pump body 1 is provided with an accommodating cavity (not shown), the diaphragm 3 and the driving mechanism 5 are both arranged in the accommodating cavity, and the driving mechanism 5 is arranged in the accommodating cavity in the embodiment, so that the volume of the pump body 1 can be reduced to the maximum extent. The diaphragm 3 of the present embodiment is matched with the pump cover 2, so that the diaphragm 3 and the pump cover 2 surround to form a cavity 4. Further, the driving mechanism 5 of the present embodiment may include a push rod 51, a coil block 52, and an elastic restoring member 53, the push rod 51 being connected to the diaphragm 3, and the push rod 51 being further connected to the elastic restoring member 53.
In the present embodiment, when the coil assembly 52 is alternately powered on and off, the push rod 51 can perform a reciprocating linear motion to drive the diaphragm 3 to reciprocate relative to the pump cover 2 so as to reduce or enlarge the cavity 4. Specifically, when the coil assembly 52 is energized, the push rod 51 moves forward under the action of the magnetic attraction of the coil assembly 52; when the coil assembly 52 is de-energized, the push rod 51 moves in the opposite direction under the elastic force of the elastic restoring member 53, and the forward direction and the reverse direction are opposite directions. It can be understood that when the coil assembly 52 is powered on, the coil assembly 52 will generate an electromagnetic field, and the magnetic attraction of the coil assembly 52 acts on the push rod 51 to drive the push rod 51 to move forward; when the coil assembly 52 is powered off, the electromagnetic field of the coil assembly 52 disappears, and the elastic force of the elastic reset piece 53 acts on the push rod 51 to drive the push rod 51 to move reversely to realize reset.
In different implementations, the definition of forward direction being reversible may not be the same, wherein in the embodiment shown in fig. 2, the forward direction is vertically downward and the reverse direction is vertically upward. In other embodiments, the forward direction may be vertically upward and the reverse direction may be vertically downward; alternatively, forward is horizontal to the left, reverse is horizontal to the right, and so on.
The diaphragm pump 400 of the embodiment of the present invention directly drives the push rod 51 to reciprocate linearly by arranging the coil assembly 52, the elastic reset member 53 and the push rod 51 in the pump body 1 and alternately powering on and powering off the coil assembly 52, and has the advantages of simple structure, small size, light weight and low cost; moreover, the diaphragm pump 400 does not need a conversion mechanism, has high efficiency, good heat dissipation, energy conservation and strong cruising ability, and meanwhile, the diaphragm pump 400 does not have abrasion parts such as the conversion mechanism and the like, so the service life is longer; in addition, the stroke of the diaphragm 3 changes linearly, and the speed of the diaphragm pump 400 is uniform, the pulsation is small, and the flow rate is uniform.
The coil assembly 52 and the push rod 51 can be designed according to the requirement, for example, in the embodiment shown in fig. 2 and 3, the push rod 51 includes a rod body 511 and a protrusion 512. The rod body 511 is used for connecting the diaphragm 3, optionally, the diaphragm pump 400 is a single diaphragm pump, and one end of the rod body 511 is connected with the diaphragm 3; optionally, the diaphragm pump 400 is a double diaphragm pump, and two ends of the rod body 511 are respectively connected to a diaphragm 3.
Optionally, the protrusion 512 is disposed on the sidewall of the rod 511. Of course, the protrusion 512 may be disposed at other positions such as the end of the rod 511. In addition, the protrusion 512 may be integrally formed on the rod 511. Of course, the protrusion 512 may be provided separately from the rod 511, and the protrusion 512 is fixed on the rod 511 by a conventional manner such as clamping, screwing, etc.
In some embodiments, protrusion 512 and rod 511 may be made of the same material, such as a metal material capable of moving under the action of magnetic attraction, such as iron, nickel, cobalt, or a combination thereof. In some embodiments, the protrusion 512 and the rod 511 may be made of different materials, wherein the protrusion 512 may be made of a metal material capable of moving under the action of magnetic attraction, such as iron, nickel, cobalt, or a combination thereof. The rod 511 may be made of a material having a relatively low density, such as plastic, so that the weight of the push rod 51 may be reduced, thereby reducing the weight of the diaphragm pump 400.
The protrusion 512 and the coil element 52 are disposed at an interval, and when the coil element 52 is powered on, the protrusion 512 moves forward under the magnetic attraction of the coil element 52, so as to drive the rod 511 to move forward. Specifically, when the coil assembly 52 is powered on, the protrusion 512 moves toward the direction close to the coil assembly 52 under the action of the magnetic attraction of the coil assembly 52, and drives the rod 511 to move toward the direction close to the coil assembly 52; when the coil assembly 52 is powered off, the magnetic attraction of the coil assembly 52 disappears, and the protrusion 512 moves in a direction away from the coil assembly 52 under the elastic force of the elastic restoring member 53, so as to drive the rod 511 and the protrusion 512 to move in a direction away from the coil assembly 52.
When designing the positional relationship between the coil assembly 52 and the protrusion 512, it is sufficient to consider that the magnetic attraction force of the coil assembly 52 can act on the protrusion 512 so that the protrusion 512 moves in the forward direction. In some embodiments, the protrusion 512 is directly opposite to the coil assembly 52, and the magnetic attraction of the coil assembly 52 can be better applied to the protrusion 512 by adopting the structural design. Of course, in some embodiments, the protrusion 512 may be disposed opposite the coil assembly 52, and need not be disposed opposite each other.
The shape of the protrusion 512 can also be designed as required, in the embodiment shown in fig. 2 and 3, the protrusion 512 is a ring structure, and the coil assembly 52 is sleeved and fixed on the rod body 511. That is, the coil assembly 52 is also approximately of an annular structure, and by adopting the structural design mode, the structure of the coil assembly 52 and the push rod 51 can be designed to be more compact, so that the occupied space of the coil assembly 52 and the push rod 51 is reduced, the accommodating cavity can be designed to be smaller, and the miniaturization design of the pump body 1 is facilitated; meanwhile, the structural design mode ensures that the coil assembly 52 and the protrusion 512 are oppositely arranged, and ensures that the magnetic attraction force generated by electrifying the coil assembly 52 can act on the protrusion 512 to the maximum extent, namely, ensures that the magnetic attraction force of the coil assembly 52 can attract the protrusion 512 to move towards the direction close to the coil assembly 52. It is understood that the shape of the protrusion 512 is not limited to a ring shape, and the fixing manner of the coil assembly 52 and the rod 511 is not limited to a sleeving manner.
The design of the structure relationship between the elastic restoring element 53 and the push rod 51 can also be selected according to the requirement, in the embodiment shown in fig. 2, the elastic restoring element 53 is sleeved on the rod body 511, one end of the elastic restoring element 53 is connected with the protrusion 512, and the other end of the elastic restoring element 53 is connected with the coil assembly 52. That is, the elastic restoring member 53 is provided between the protrusion 512 and the coil block 52. When the coil assembly 52 is energized, the protrusion 512 moves forward under the action of the magnetic attraction of the coil assembly 52, and at this time, the elastic restoring member 53 is in a compressed state; when the coil assembly 52 is de-energized, the elastic restoring member 53 is restored, and the protrusion 512 makes a reverse movement under the elastic force of the elastic restoring member 53.
In some embodiments, referring to fig. 3, a first receiving portion 6 is disposed between the protrusion 512 and the rod 511, a second receiving portion 7 is disposed between the coil assembly 52 and the rod 511, and one end of the elastic restoring member 53 is received in the first receiving portion 6, and the other end is received in the second receiving portion 7. The elastic restoring member 53 is more firmly fixed by the first receiving portion 6 and the second receiving portion 7, and the elastic restoring member 53 is prevented from falling off and failing. Optionally, the first receiving portion 6 and the second receiving portion 7 are both grooves.
In addition, the type of the elastic restoring member 53 may be selected as desired, and in some embodiments, the elastic restoring member 53 is a spring. In some embodiments, the elastic restoring member 53 may be made of a flexible material, such as rubber, plastic, etc. In the present embodiment, the material of the elastic restoring member 53 is not particularly limited.
Referring to fig. 2, the diaphragm pump 400 may further include a quick release member 8, the coil assembly 52 is fixed on the pump body 1 through the quick release member 8, the coil assembly 52 is detachably connected to the pump body 1 through the quick release member 8, and after the coil assembly 52 is damaged, the coil assembly 52 is conveniently detached from the pump body 1, so that the coil assembly 52 is convenient to repair and replace. The quick release member 8 can be a screw, a buckle or other quick release structure, and the type of the quick release member 8 is not particularly limited in this embodiment.
Referring also to fig. 2, the coil assembly 52 may include a coil 521 and a holder 522 for fixing the coil 521. Alternatively, the holder body 522 is provided with an annular receiving groove, and the coil 521 is wound on the holder body 522 and received in the receiving groove. The coil 521 of the present embodiment is connected to a lead (not shown) extending out of the pump body 1, and the coil 521 can be connected to a control circuit through the lead, and the control circuit can control the coil 521 to be alternately energized and de-energized. The working principle of controlling the coil 521 to be alternately powered on and off by the control circuit is the prior art, and is not described herein again.
In the embodiment shown in fig. 2, the diaphragm pump 400 further includes an end cap 20, the end cap 20 is covered on the bottom of the pump body 1 (the pump cover 2 is covered on the side wall of the pump body 1), and the wires penetrate through the end cap 20 and expose the end cap 20, so as to facilitate connection with the control circuit.
Optionally, the seat 522 is fixed on the rod 511 in a sleeved manner, and the second receiving portion 7 of the above embodiment is formed by the seat 522 and the rod 511.
In the embodiment shown in fig. 2, the diaphragm pump 400 may further include a diaphragm support 9, one end of the diaphragm support 9 abuts the side of the diaphragm 3 away from the pump cover 2, and the other end is connected to the push rod 51. The contact area between the diaphragm support 9 and the diaphragm 3 far away from the pump cover 2 is larger than a preset area threshold value. By abutting the diaphragm support 9 on one side of the diaphragm 3 away from the pump cover 2 (namely one side of the diaphragm 3 away from the cavity 4) and designing the area of the contact surface between the diaphragm support 9 and one side of the diaphragm 3 away from the pump cover 2 to be large enough, when the driving mechanism 5 drives the diaphragm 3 to do reciprocating linear motion relative to the pump cover 2, the diaphragm 3 is limited by the diaphragm support 9, so that the diaphragm 3 reciprocates along the same direction, the motion of the diaphragm 3 in other directions is reduced, the stress condition of the diaphragm 3 is improved, and the service life of the diaphragm 3 is prolonged; when the driving mechanism 5 drives the diaphragm 3 to move towards the pump cover 2, the diaphragm 3 can be fully jacked up due to the abutting of the diaphragm support 9, so that the sufficient deformation is achieved, the volume change of the cavity 4 is ensured, and the pesticide in the cavity 4 can be completely discharged.
In this embodiment, the diaphragm 3 may include a connecting portion that is driven to move by the driving mechanism 5, and a supporting portion on an outer edge of the connecting portion, which is fitted to the corresponding pump cover 2. The outer edges of the support portions may be respectively fitted to the pump cover 2 by clipping or other means. Optionally, the thickness of the connecting portion is greater than the thickness of the other portions of the diaphragm 3, and the connecting portion is driven by the driving mechanism 5 to move, so that the thickness of the connecting portion is designed to be thicker, and even if the connecting portion is worn, the connecting portion cannot be influenced to move under the driving of the driving mechanism 5. Here, the thickness refers to the thickness of the diaphragm 3 in the moving direction thereof.
In certain embodiments, the membrane 3 is circular. Of course, in other embodiments, the membrane 3 may have other regular or irregular shapes.
The preset area threshold may be represented by an occupation ratio (an occupation ratio of a contact area of the diaphragm support 9 and the abutment surface to a surface area of the abutment surface, where the abutment surface is a surface of the diaphragm 3 on a side away from the pump cover 2), or may be represented by an area size. In the present embodiment, the ratio of the contact area of the diaphragm support 9 with the abutment surface to the surface area of the abutment surface is greater than or equal to 80%, such as 85%, 90%, 95%, or 100%.
The preset area threshold may be designed according to the displacement requirement of the diaphragm pump 400, for example, in one embodiment, the ratio of the contact area of the diaphragm support 9 and the abutment surface to the surface area of the abutment surface is greater than or equal to 100%, that is, the diaphragm support 9 covers the abutment surface. When the driving mechanism 5 extrudes the diaphragm 3, under the extrusion action of the diaphragm support 9, the surface of the diaphragm 3, which is back to the abutting surface, can be attached to the pump cover 2 as far as possible, and the volume of the cavity 4 is small enough to exhaust the pesticide in the cavity 4 as far as possible.
As a possible implementation, the area of the surface of the diaphragm support 9 facing the diaphragm 3 is equal to the area of the abutment surface, or the area of the surface of the diaphragm support 9 facing the diaphragm 3 is slightly larger than the area of the abutment surface, so as to ensure that the diaphragm support 9 can cover the abutment surface of the diaphragm 3.
As another possible implementation manner, the occupation ratio of the contact area of the diaphragm support 9 and the abutting surface to the surface area of the abutting surface is greater than a preset occupation ratio threshold and less than 100%, and the diaphragm support 9 does not completely cover the abutting surface.
In order to better limit the diaphragm 3, ensure that the diaphragm 3 can be sufficiently jacked up, and ensure that the diaphragm 3 has a sufficient deformation amount, in the embodiment, the rigidity of the diaphragm support 9 is greater than the preset rigidity threshold value. Wherein, the preset rigidity threshold value can be designed according to requirements, such as 10N/m. Optionally, the diaphragm support 9 is a rigid member.
In addition, in order to reduce the abrasion of the diaphragm support 9 to the diaphragm 3 during the reciprocating movement, the diaphragm support 9 of the present embodiment abuts against the side of the diaphragm 3 away from the pump cover 2 through a cambered surface.
The diaphragm support 9 and the push rod 51 can be fixed by any conventional fixing method, and in this embodiment, the diaphragm support 9 is sleeved and fixed on the end of the rod body 511. In other embodiments, the diaphragm support 9 may be secured to the end of the stem 511 by threading, snap-fitting, or the like.
In some embodiments, referring to fig. 2 and 3, the diaphragm pump 400 may further include a connection member 10, and one end of the connection member 10 is connected to the end of the rod 511, and the other end is connected to the diaphragm 3. The diaphragm support 9 is fixed to the end of the rod body 511 and the connecting member 10.
In some embodiments, the linking member 10 is integrally formed at the end of the shaft 511. In other embodiments, the connecting member 10 and the rod 511 are independently provided. Optionally, the end of the rod body 511 is provided with an insertion groove, and the connecting member 10 is inserted into the insertion groove. The connecting member 10 may be a screw or other structural member.
The diaphragm pump 400 of the present embodiment may be a single diaphragm pump or a double diaphragm pump, and the following embodiments will specifically describe the structure of the single diaphragm pump and the double diaphragm pump. In the following embodiments, the structures of the single diaphragm pump and the double diaphragm pump are described, and the diaphragm pump 400 is applied to agricultural plant protection as an example, wherein, as shown in fig. 9, the agricultural plant protection machine includes a pipeline, a storage tank 200 for storing pesticide, and a spray head 300.
In one embodiment, the diaphragm pump 400 is a single diaphragm pump, and the pump cap 2 and the diaphragm 3 each include one. One end of the push rod 51 is connected with the diaphragm 3, the push rod 51 makes reciprocating linear motion to drive the diaphragm 3 to be close to or far away from the pump cover 2, the cavity 4 is correspondingly reduced or enlarged, and the push rod 51 extrudes the diaphragm 3 (namely, the push rod 51 drives the diaphragm 3 to move towards the pump cover 2) and stretches the diaphragm 3 with the push rod 51 (namely, the push rod 51 drives the diaphragm 3 to move away from the pump cover 2) to form a movement period. In this embodiment, the single diaphragm pump further includes a liquid inlet and a liquid outlet respectively communicated with the cavity 4, wherein the liquid inlet and the liquid outlet are disposed on the pump body 1, and the liquid inlet is communicated with the liquid outlet through a flow channel. Further, the liquid inlet may be communicated with the liquid storage tank 200 through a pipe, and the liquid outlet may be communicated with the spray head 300 through a pipe.
The process of controlling the pesticide flow direction by the single-diaphragm pump comprises the following steps: when the cavity shrinks, the cavity 4 is communicated with the pipeline through the liquid outlet, the liquid inlet is closed, the pesticide in the cavity 4 (the pesticide sucked by the cavity in the first half movement period at the current moment) is discharged to the spray head 300 through the liquid outlet, and the pesticide is sprayed to the designated area (farmland, forest and the like) by the spray head 300. When the cavity is enlarged, the cavity 4 is directly or indirectly communicated with the liquid storage box 200 through the liquid inlet, the liquid outlet is closed, and pesticide in the liquid storage box 200 enters the cavity 4 through the liquid inlet.
Optionally, pump cover 2 is located with one side to inlet and liquid outlet for single diaphragm pump's structure is compacter, does benefit to single diaphragm pump's miniaturized design, and single diaphragm pump possesses small, light in weight, advantage that the consumption is little, and can not be to carrying on its agricultural plant protection machine's the influence that causes.
In another embodiment, the diaphragm pump 400 is a dual diaphragm pump. The pump caps 2 include two, and the diaphragms 3 include two. Pump cover 2 corresponds the cooperation with two diaphragms 3, and two pump covers 2 are covered respectively and are established in 1 both sides of the pump body, and two diaphragms 3 assemble respectively on the pump cover 2 that corresponds, and cavity 4 includes that two diaphragms 3 surround first cavity and the second cavity that forms with the pump cover 2 that corresponds. In this embodiment, one end of the push rod 51 is connected to one of the two diaphragms 3, the other end of the push rod 51 is connected to the other of the two diaphragms 3, and the push rod 51 reciprocates linearly to drive the two diaphragms 3 to move closer to or away from the corresponding pump covers 2, so that the sizes of the first cavity and the second cavity change in opposite directions.
Specifically, the pump cover 2 comprises a first pump cover and a second pump cover, the diaphragm 3 comprises a first diaphragm and a second diaphragm, the first diaphragm and the first pump cover are matched to form a first cavity, and the second diaphragm and the second pump cover are matched to form a second cavity. In this embodiment, the first diaphragm and the second diaphragm move in opposite directions. When the push rod 51 presses the first diaphragm and stretches the second diaphragm, the first diaphragm moves close to the first pump cover, and the second diaphragm moves away from the second pump cover, so that the first cavity is reduced and the second cavity is enlarged. When the push rod 51 stretches the first diaphragm and presses the second diaphragm, the first diaphragm moves away from the first pump cover, and the second diaphragm moves close to the second pump cover, so that the first cavity is expanded and the second cavity is contracted. In the present embodiment, two processes of the push rod 51 pressing the first diaphragm and stretching the second diaphragm and the push rod 51 stretching the first diaphragm and pressing the second diaphragm form one movement cycle.
Further, the diaphragm pump 400 further includes a first inlet and a first outlet respectively communicated with the first cavity, and a second inlet and a second outlet respectively communicated with the second cavity, and the first inlet, the first outlet, the second inlet and the second outlet can be communicated with the pipeline, so that the liquid flow direction of the pipeline can be controlled by controlling the opening and closing of the first inlet, the first outlet, the second inlet and the second outlet.
The process of controlling the pesticide flow direction by the double-diaphragm pump comprises the following steps: when the first cavity is reduced and the second cavity is enlarged, the first liquid outlet and the second liquid inlet are communicated with the pipeline, and the first liquid inlet and the second liquid outlet are closed. The first liquid outlet and the second liquid outlet are opened under the flowing action of the pesticide, and the first liquid inlet and the second liquid outlet are closed under the flowing action of the pesticide. The first cavity discharges the pesticide in the first cavity (the pesticide pumped by the first cavity in the first half of the movement period of the current moment) to the spray head 300 through the first liquid outlet and the pipeline, and the spray head 300 sprays the pesticide to a designated area (farmland, forest, etc.). Meanwhile, the second chamber sucks the pesticide from the liquid storage tank 200 through the second liquid inlet and the pipe and stores the pesticide in the second chamber. Because first inlet and second liquid outlet are closed, first cavity can not be through first inlet and pipeline from liquid reserve tank 200 suction pesticide, and the second cavity can not discharge the pesticide in this second cavity through second liquid outlet and pipeline yet.
When the first cavity is enlarged and the second cavity is reduced, the first liquid inlet and the second liquid outlet are communicated with the pipeline, and the first liquid outlet and the second liquid inlet are closed. The first liquid inlet and the second liquid outlet are opened under the flowing action of the pesticide, and the first liquid outlet and the second liquid inlet are closed under the flowing action of the pesticide. The pesticide in the second cavity (the pesticide sucked by the second cavity in the first half movement cycle of the current moment) is discharged to the spray head 300 by the second cavity through the second liquid outlet and the pipeline, and the pesticide is sprayed to the designated area by the spray head 300. Meanwhile, the first chamber sucks the pesticide from the liquid storage tank 200 through the first liquid inlet and the pipe and stores the pesticide in the first chamber. Because first liquid outlet and second inlet are closed, the pesticide in this first cavity can not be discharged through first liquid outlet and pipeline to first cavity, and the second cavity can not be through second inlet and pipeline also from liquid reserve tank 200 suction pesticide.
When the first cavity sucks the pesticide, the second cavity discharges the pesticide; when the second cavity sucks pesticide, the first cavity discharges pesticide, the dual-cavity design mode ensures pesticide discharge continuity and reduces flow pulsation; and, assemble two diaphragms 3 on corresponding pump cover 2 respectively and form two cavitys, corrosion resistance is strong to the design of two cavitys can increase the flow and the pressure size of diaphragm pump 400.
Optionally, the first liquid inlet and the first liquid outlet and the second liquid inlet and the second liquid outlet are respectively arranged at the same side of the corresponding pump cover 2. Locate same one side that corresponds pump cover 2 with inlet and liquid outlet, the structure of two diaphragm pumps is compacter, does benefit to the miniaturized design of two diaphragm pumps. The double-diaphragm pump of the embodiment has the advantages of small size, light weight and low power consumption, and cannot affect the agricultural plant protection machine carrying the double-diaphragm pump.
In the embodiment shown in fig. 4, the diaphragm pump 400 may further include a first check valve 40, a second check valve 50, and a valve cover 30. In this embodiment, the liquid inlet and the liquid outlet are respectively communicated with the cavity, the first check valve 40 is used for controlling the liquid inlet to be opened and closed, and the second check valve 50 is used for controlling the liquid outlet to be opened and closed. The valve cover 30 of the present embodiment serves to fix the first and second check valves 40 and 50, thereby integrating the first and second check valves 40 and 50 through the valve cover 30.
In this embodiment, the valve cover 30 is detachably connected to the pump body 1 to fix the first check valve 40 and the second check valve 50 on the pump body 1, thereby integrating the first check valve 40 and the second check valve 50 on the pump body 1, compared with the way that the check valve of the existing diaphragm pump 400 is fixed on the diaphragm 3 through the valve seat, the first check valve 40 and the second check valve 50 of this embodiment are integrated on the pump body 1 through the valve cover 30, so after the diaphragm 3 is detached, the first check valve 40 and the second check valve 50 are still integrated on the pump body 1 through the valve cover 30, and cannot be influenced by the detachment of the diaphragm 3. And, valve gap 30 and pump cover 2 independent setting respectively, and pump cover 2 is being dismantled the back, and first check valve 40 and second check valve 50 still fix on valve gap 30, can not receive the influence that pump cover 2 dismantled.
The diaphragm pump 400 provided by the embodiment of the utility model has the advantages that the valve cover 30 independent of the pump cover 2 is added, the two check valves (the first check valve 40 and the second check valve 50) are integrated on the valve cover 30, and the two check valves are integrated on the pump body 1 through the detachable connection of the valve cover 30 and the pump body 1, so that the two check valves are not affected by the detachment of the pump cover 2 and the diaphragm 3, and the risk of losing the check valves is avoided; in addition, two check valves are fixed through the valve cover 30, a valve seat does not need to be designed for each check valve independently, the number of parts is reduced, and manufacturing and installation costs are saved.
The first check valve 40 of the present embodiment includes a first check valve spool 410 and a first elastic member 420, the first check valve spool 410 and the first elastic member 420 are engaged, the first check valve spool 410 is fixed to the pump body 1, and the first elastic member 420 is fixed to the bonnet 30. Specifically, one end of the first check valve core 410 is fixedly connected to the first elastic member 420, the other end of the first check valve core is fixedly connected to the pump body 1, and one end of the first elastic member 420, which is far away from the first check valve core 410, is fixedly connected to the valve cover 30.
The fixing mode of the first check valve core 410 and the pump body 1 can be set according to requirements, and the first check valve core 410 can be directly fixed on the pump body 1 or indirectly fixed on the pump body 1. In one embodiment, the first check valve spool 410 can be indirectly fixed to the pump body 1 through a valve seat. In another embodiment. Referring to fig. 4, the pump body 1 is provided with a first groove (not shown) in which the first check valve spool 410 is inserted.
The fixing manner of the first elastic member 420 and the valve cover 30 can also be set according to the requirement, referring to fig. 4, the valve cover 30 is provided with a first fixing portion 310, and the first elastic member 420 is sleeved and fixed on the first fixing portion 310. Alternatively, the first recess is disposed opposite to the first fixing portion 310, so that the structure is more compact. In this embodiment, the first elastic member 420 is a spring, and one end of the spring is sleeved and fixed on the first fixing portion 310, and the other end of the spring is sleeved and fixed on the first check valve core 410. It is understood that the first elastic member 420 may have other elastic structures, and the fixing manner between the first elastic member 420 and the valve cover 30 is not limited to the above-described implementation.
Referring also to fig. 4, the second check valve 50 may include a second check valve spool 510 and a second elastic member 520, the second check valve spool 510 being engaged with the second elastic member 520, the second check valve spool 510 being fixed to the valve cover 30, and the second elastic member 520 being fixed to the pump body 1. Specifically, one end of the second check valve core 510 is fixedly connected to the second elastic member 520, the other end is fixedly connected to the valve cover 30, and one end of the second elastic member 520 away from the second check valve core 510 is fixedly connected to the pump body 1.
The fixing manner of the second check valve core 510 and the valve cover 30 can be set according to requirements, and the second check valve core 510 can be directly fixed on the valve cover 30 or indirectly fixed on the valve cover 30. In one embodiment, the second check valve cartridge 510 is indirectly fixed to the valve cover 30 through the valve seat, and in another embodiment, referring to fig. 4, the valve cover 30 is provided with a second groove (not shown) into which the second check valve cartridge 510 is inserted.
The fixing manner of the second elastic element 520 and the pump body 1 can also be set according to the setting, referring to fig. 4, the pump body 1 is provided with a second fixing portion 13, and the second elastic element 520 is sleeved and fixed in the second fixing portion 13. Alternatively, the second recess is disposed opposite to the second fixing portion 13, so that the structure is more compact. In this embodiment, the second elastic element 520 is a spring, and one end of the spring is sleeved and fixed on the second fixing portion 13, and the other end of the spring is sleeved and fixed on the second check valve core 510. It is understood that the first elastic member 420 may have other elastic structures, and the fixing manner between the second elastic member 520 and the pump body 1 is not limited to the above-mentioned implementation.
In the embodiment, the first fixing portion 310 and the second recess are disposed on the valve cover 30 at an interval, and optionally, the valve cover 30 has a receiving groove, and the first protrusion and the second recess are both received in the receiving groove, so that the design of the valve cover 30 is more reasonable and compact.
The valve cover 30 and the pump body 1 can be fixedly connected in any detachable connection mode, and if the connection is realized through threads and buckles.
In order to make the product structure more compact, the valve cover 30 of the present embodiment is disposed between the pump body 1 and the pump cover 2. In an embodiment, the pump cover 2 is detachably connected to the pump body 1, and is separated from the valve cover 30 or is in contact with the valve cover 30 but not connected thereto, after the diaphragm 3 is damaged, the pump cover 2 can be detached from the pump body 1, so that the diaphragm 3 can be conveniently maintained and replaced, and after the pump cover 2 is detached, the first check valve 40 and the second check valve 50 are still fixed to the pump body 1 through the valve cover 30, so that it can be seen that whether the pump cover 2 is detached or not does not affect the first check valve 40 and the second check valve 50. The connection mode between the pump cover 2 and the pump body 1 can be selected from any existing detachable connection mode, such as thread connection, buckle connection and the like.
In another embodiment, the pump cover 2 is detachably connected with the pump body 1 and the valve cover 30 respectively. After the diaphragm 3 is damaged, the pump cover 2 can be detached from the pump body 1 and the valve cover 30, so that the diaphragm 3 can be conveniently maintained and replaced, and after the pump cover 2 is detached, the first check valve 40 and the second check valve 50 are still fixed on the pump body 1 through the valve cover 30, so that the first check valve 40 and the second check valve 50 cannot be affected by detaching the pump cover 2. The connection mode between the pump cover 2 and the pump body 1 and the valve cover 30 can be selected from any existing detachable connection mode, such as thread connection, buckle connection and the like.
In the double-diaphragm pump, the first check valve 40 includes a first liquid inlet check valve for controlling the opening and closing of the first liquid inlet and a second liquid inlet check valve for controlling the opening and closing of the second liquid inlet, and the second check valve 50 includes a first liquid outlet check valve for controlling the opening and closing of the first liquid outlet and a second liquid outlet check valve for controlling the opening and closing of the second liquid outlet. When the first cavity is reduced and the second cavity is enlarged, the first liquid outlet one-way valve and the second liquid inlet one-way valve are opened, and the first liquid inlet one-way valve and the second liquid outlet one-way valve are closed, so that the first liquid outlet and the second liquid inlet are communicated with the pipeline, and the first liquid inlet and the second liquid outlet are closed; when the first cavity is enlarged and the second cavity is reduced, the first liquid inlet one-way valve and the second liquid outlet one-way valve are opened, and the first liquid outlet one-way valve and the second liquid inlet one-way valve are closed, so that the first liquid inlet and the second liquid outlet are communicated with the pipeline, and the first liquid outlet and the second liquid inlet are closed.
The valve cover 30 comprises a first valve cover and a second valve cover, the first liquid inlet one-way valve and the first liquid outlet one-way valve are fixed on the first valve cover, and the first liquid inlet one-way valve and the first liquid outlet one-way valve are detachably fixed on the pump body 1 through the first valve cover. The second liquid inlet one-way valve and the second liquid outlet one-way valve are fixed on the second valve cover, and the second liquid inlet one-way valve and the second liquid outlet one-way valve are detachably fixed on the pump body 1 through the second valve cover. Specifically, the first valve cover can be dismantled and connect in the one side of the first pump cover 2 of pump body 1 orientation to fix first feed liquor check valve and first play liquid check valve on the pump body 1. The second valve cover can be dismantled and connect in one side of pump body 1 orientation second pump cover 2 to fix second feed liquor check valve and second play liquid check valve on the pump body 1.
In this embodiment, first feed liquor check valve is relative and establish with the second feed liquor check valve, and first play liquid check valve is relative and establish with the second play liquid check valve for the structure of two diaphragm pumps is compacter, is favorable to the miniaturized design of two diaphragm pumps.
With reference to fig. 5 to 8, the diaphragm pump 400 may further include a pressure relief device 60, where the pressure relief device 60 is installed on the liquid outlet 12, and when the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the pressure relief device 60 is opened to implement overpressure protection on the diaphragm pump 400. The pressure relief device 60 includes a main valve 610, a pilot valve 620 connected to the main valve 610, and a bleed passage 630. The main valve 610 includes a liquid inlet portion 611, a liquid outlet portion 612, and a first valve element 613, the liquid inlet portion 611 communicates with the liquid outlet 12, the liquid outlet portion 612 communicates with the liquid inlet 11, and the first valve element 613 can seal the liquid inlet portion 611 and the liquid outlet portion 612. The pilot valve 620 includes a second valve spool 621 and a first passage 622, and one end of the first valve spool 613 far from the liquid outlet portion 612 is movably and sealingly connected in the first passage 622. One end of the flow guide channel 630 is communicated with the liquid outlet 12, the other end of the flow guide channel 630 is provided with a first flow guide port 631, and the second valve spool 621 can seal the first flow guide port 631 to separate the flow guide channel 630 from the first channel 622.
In this embodiment, when the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the second valve core 621 is separated from the first drainage port 631 under the action of the propping force of the pesticide, the pesticide enters the first channel 622, so that a pressure difference is formed between one end of the first valve core 613 close to the liquid outlet portion 612 and one end of the first valve core 613 far from the liquid outlet portion 612, the first valve core 613 can be separated from the liquid inlet portion 611 and the liquid outlet portion 612 under the action of the propping force of the pesticide in the liquid outlet portion 612, the pesticide flows out from the liquid outlet portion 612 and overflows back to the liquid inlet 11, and the overpressure protection of the diaphragm pump 400 is realized. Specifically, after the second valve spool 621 is separated from the first drainage port 631, the drainage channel 630 is communicated with the first channel 622, and the pesticide in the drainage channel 630 can flow into the first channel 622 through the first drainage port 631, at this time, the hydraulic pressure at the end of the first valve element 613 near the liquid outlet portion 612 is the hydraulic pressure in the pump body, the hydraulic pressure of the end of the first valve element 613 far from the liquid outlet portion 612 (i.e. the hydraulic pressure of the pesticide in the first channel 622) is lower than the hydraulic pressure in the pump body, so the hydraulic pressure of the end of the first valve element 613 near the liquid outlet portion 612 is higher than the hydraulic pressure of the end of the first valve element 613 far from the liquid outlet portion 612, when the pressure difference is greater than the preset pressure difference threshold, the first valve element 613 can move under the action of the propping force of the pesticide in the liquid outlet portion 612 to be separated (partially separated or completely separated) from the liquid inlet portion 611 and the liquid outlet portion 612, and the pesticide flowing out of the liquid outlet 12 flows into the liquid outlet portion 612 through the liquid inlet portion 611 and then overflows back to the liquid inlet 11 to enter the pump body 1.
When the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold, the second valve spool 621 seals the first drainage port 631, and the pilot valve 620 is in a closed state; at this time, there is no pressure difference between the end of the second valve spool 621 close to the liquid outlet portion 612 and the end of the first valve spool 613 far from the liquid outlet portion 612, and the first valve spool 613 seals the liquid inlet portion 611 and the liquid outlet portion 612, that is, the main valve 610 is also in a closed state, and the diaphragm pump 400 operates normally.
It should be noted that the preset pressure threshold is a maximum hydraulic pressure value that the diaphragm pump 400 can bear during normal operation, and once the hydraulic pressure in the pump body 1 exceeds the preset pressure threshold, the diaphragm pump 400 may be damaged.
Generally, the rigidity of the main valve 610 needs to be designed to be larger so as to better seal the liquid inlet portion 611 and the liquid outlet portion 612, so that when the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold, the diaphragm pump 400 operates normally, and the diaphragm pump 400 is not decompressed by the pressure relief device 60; because the rigidity of the main valve 610 needs to be designed to be larger, if the main valve 610 is directly used for pressure relief, the main valve 610 can be opened under the jacking force of pesticide only after the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold value; in fact, the membrane pump 400 may be damaged by the hydraulic pressure in the pump body 1 just above the preset pressure threshold. Therefore, by adding the pilot valve 620 with smaller rigidity to the main valve 610, once the hydraulic pressure in the pump body 1 exceeds the preset pressure threshold, the pilot valve 620 can be opened, and the main valve 610 is triggered to be opened to realize pressure relief, so that the timeliness of pressure relief is ensured, and the pressure stabilizing precision is improved.
The diaphragm pump 400 of the embodiment of the present invention, by adding the pressure relief device 60 to the liquid outlet 12, realizes overpressure protection of the diaphragm pump 400, and ensures constant pressure of the liquid outlet 12, thereby ensuring consistency of flow; when the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold value, the pilot valve 620 is opened first, the pilot valve 620 triggers the main valve 610 to open, and pressure relief is achieved, and the pressure stabilizing precision can be improved in a mode that the main valve 610 is matched with the pilot valve 620; in addition, the pressure relief device 60 adopts open-loop control, and has the advantages of timely reaction, high stability and low cost.
Wherein, in some embodiments, the aperture sizes of the liquid inlet 11 and the liquid outlet 12 are approximately equal; of course, in some embodiments, the aperture of the liquid inlet 11 and the aperture of the liquid outlet 12 may be set to different sizes.
In some embodiments, the diameters of the inlet 611 and outlet 612 are substantially equal. Of course, in some embodiments, the aperture of the liquid inlet 611 and the liquid outlet 612 may be set to different sizes
Optionally, in some embodiments, the aperture of the liquid inlet portion 611 is substantially equal to the aperture of the liquid outlet 12. Of course, in some embodiments, the aperture of the liquid inlet portion 611 may also be designed to be smaller than the aperture of the liquid outlet 12, so as to facilitate the installation between the liquid inlet portion 611 and the liquid outlet 12, and the liquid inlet portion 611 of this embodiment may be inserted into the liquid outlet 12, so as to achieve the communication between the liquid inlet portion 611 and the liquid outlet 12. In order to prevent the leakage of the pesticide from the junction of the liquid inlet portion 611 and the liquid outlet 12, a seal structure, such as a rubber layer, may be provided at the junction of the liquid inlet portion 611 and the liquid outlet 12. Alternatively, the liquid inlet portion 611 may be connected to the liquid outlet 12 by a conventional method such as clamping, screwing, or the like.
Optionally, in some embodiments, the diameters of the liquid outlet portion 612 and the liquid inlet 11 are substantially equal. Of course, in some embodiments, the aperture of the liquid outlet portion 612 may also be designed to be smaller than the aperture of the liquid inlet 11, so as to facilitate the installation between the liquid outlet portion 612 and the liquid inlet 11, and the liquid outlet portion 612 of this embodiment may be inserted into the liquid inlet 11, so as to achieve the communication between the liquid outlet portion 612 and the liquid inlet 11. To prevent the pesticide from leaking from the connection between the liquid outlet portion 612 and the liquid inlet 11, a sealing structure, such as a rubber layer, may be provided at the connection between the liquid outlet portion 612 and the liquid inlet 11. Optionally, the liquid outlet portion 612 can be connected to the liquid inlet 11 by conventional methods such as clamping, screwing, etc.
The diameter of the drainage channel 630 is smaller than the caliber of the liquid outlet portion 612, so that when the hydraulic pressure in the pump body 1 does not exceed a preset pressure threshold value, the second valve spool 621 cannot be separated from the first drainage port 631 under the action of jacking force of pesticide, namely, the diameter of the drainage channel 630 is designed to be smaller than the caliber of the liquid outlet portion 612, and when the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold value, the second valve spool 621 can firmly seal the first drainage port 631.
In some embodiments, the diameter of drainage channel 630 is greater than or equal to 1/10, which is the size of the bore of liquid outlet 612, and is less than or equal to 1/5, which is the size of the bore of liquid outlet 612. For example, the diameter of the drainage channel 630 may be 1/10, 1/9, 1/8, 1/7, 1/6 or 1/5 of the caliber of the liquid outlet portion 612, and the diameter of the drainage channel 630 may be selected according to the requirement.
Referring to fig. 8, the main valve 610 may include a first valve body 614, the first valve body 614 is provided with a third chamber 615, the inlet portion 611 and the outlet portion 612 are respectively provided on the first valve body 614, and the inlet portion 611 and the outlet portion 612 are respectively communicated with the third chamber 615. The first valve core 613 of the present embodiment is movably disposed in the third cavity 615, and when the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold, the first valve core 613 seals the liquid inlet portion 611 and the liquid outlet portion 612; when the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the first valve element 613 moves in the third cavity 615 in a direction away from the liquid inlet portion 611 under the action of the pushing force of the pesticide in the liquid inlet portion 611, and separates from the liquid inlet portion 611 and the liquid outlet portion 612.
To enable the first valve spool 613 to be movable within the third chamber 615, in some embodiments, an outer sidewall of the first valve spool 613 is provided with a first sliding protrusion 617, and the first sliding protrusion 617 is slidably connected with an inner sidewall of the first valve body 614. Alternatively, the first sliding protrusion 617 may have a circular ring structure. Of course, the first sliding protrusion 617 is not limited to a ring structure, and may have another shape. Alternatively, the first sliding protrusion 617 is integrally formed with the first valve core 613. It will be appreciated that other configurations may be used to achieve the first spool 613 being movable within the third cavity 615.
Optionally, referring to fig. 8, a second drainage port 6171 is disposed on the first sliding protrusion 617, and the liquid outlet 12 is communicated with the drainage channel 630 through the liquid inlet portion 611 and the second drainage port 6171. In this embodiment, the drainage channel 630 is communicated with the third cavity 615, and when the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold, a gap exists between the second drainage port 6171 and the drainage channel 630, and when the hydraulic pressure in the pump body 1 exceeds the preset pressure threshold, the gap can be used for the first valve element 613 to move.
Referring to fig. 8, the pilot valve 620 further includes a second valve body 623, the second valve body 623 is provided with a fourth cavity 624, the first passage 622 is communicated with the fourth cavity 624, and the second valve core 621 is movably disposed in the fourth cavity 624. In this embodiment, the first passage 622 communicates with the drainage passage 630 through the fourth cavity 624. Further, the first valve body 614 is fixedly connected to the second valve body 623, so that the pilot valve 620 is fixed to the main valve 610, and the pilot valve 620 can seal the main valve 610. The first valve body 614 and the second valve body 623 can be fixedly connected by any existing connection method such as threaded connection and clamping connection.
Optionally, second valve spool 621 includes a sealing end 6211, sealing end 6211 being inserted into first fluid port 631. Wherein, the sealing end 6211 is tapered to better seal the first fluid outlet 631. Of course, sealing end 6211 is not limited to a conical shape, and the sealing manner between sealing end 6211 and first fluid outlet 631 is not limited to a plug-in manner, and other shapes of sealing end 6211 may be used, and other matching manners may be used to seal between sealing end 6211 and first fluid outlet 631.
In order to realize that the second valve spool 621 is movable in the fourth chamber 624, in some embodiments, a side wall of the second valve spool 621 is provided with a second sliding protrusion 6212, and the second sliding protrusion 6212 is slidably connected with an inner side wall of the second valve body 623. Optionally, the second sliding protrusion 6212 is a ring-shaped structure. Of course, the second sliding protrusion 6212 is not limited to a ring-shaped structure, and may have other shapes. Optionally, the second sliding protrusion 6212 is integrally formed at the second spool 621. It is understood that other configurations may be used to allow the second spool 621 to move within the fourth cavity 624.
In some embodiments, as shown in FIG. 8, a drainage channel 630 is provided in the second valve body 623, facilitating a compact design of the structure. In this embodiment, when the second valve spool 621 seals the first drain port 631, the drain passage 630 is spaced from the fourth chamber 624, so that the drain passage 630 is spaced from the first passage 622; when the second valve spool 621 is separated from the first drain port 631, the drain passage 630 communicates with the fourth chamber 624, so that the drain passage 630 communicates with the first passage 622. It is understood that in some embodiments, the bleed passage 630 may also be provided outside the second valve body 623.
Referring again to FIG. 8, the main valve 610 may further include a first resilient return 616 received within the third chamber 615, the first resilient return 616 having one end connected to the first valve spool 613 and another end received within the first passage 622 and connected to the second valve body 623; the first elastic restoring member 616 is used for providing an elastic restoring force to the first valve element 613, and under the elastic restoring force of the first elastic restoring member 616, the first valve element 613 can be urged to seal the liquid inlet portion 611 and the liquid outlet portion 612.
Specifically, when the hydraulic pressure in the pump body 1 does not exceed the preset pressure threshold (i.e., the diaphragm pump 400 is in the normal operation state), the first valve element 613 seals the liquid inlet portion 611 and the liquid outlet portion 612 under the elastic restoring force of the first elastic restoring member 616; when the hydraulic pressure in the pump body 1 exceeds the preset pressure threshold, because the hydraulic pressure at the end of the first valve element 613 close to the liquid outlet portion 612 is greater than the hydraulic pressure at the end of the first valve element 613 far from the liquid outlet portion 612, when the propping force of the pesticide in the liquid outlet portion 612 overcomes the elastic restoring force of the first elastic member 420 and the propping force of the pesticide in the first channel 622, the first valve element 613 moves towards the right (as in the embodiment shown in fig. 8), the first elastic restoring member 616 is gradually compressed, when the first valve element 613 moves to be separated from the liquid inlet portion 611 and the liquid outlet portion 612, the pesticide flowing out of the liquid outlet 12 flows into the liquid outlet portion 612 through the liquid inlet 611, and then overflows back into the liquid inlet 11 to enter the pump body 1, so as to implement pressure relief. In addition, during the pressure relief process, the pressure difference between the end of the first valve element 613 close to the liquid outlet portion 612 and the end of the first valve element 613 far from the liquid outlet portion 612 is gradually reduced until the pressure difference is 0, the first elastic member 420 is gradually stretched, the first valve element 613 is gradually restored under the elastic restoring force of the first elastic member 420 (the elastic restoring force generated during the process of compressing the first elastic member 420 to gradually stretching), and the liquid inlet portion 611 and the liquid outlet portion 612 are sealed again, so that the diaphragm pump 400 is ensured to restore to the normal operation state.
In some embodiments, the end of the first valve core 613 away from the loading port 11 is provided with a mounting groove, and the end of the first elastic restoring member 616 is mounted in the mounting groove, so as to better fix the first elastic member 420 and prevent the main valve 610 from failing due to instability of the first restoring member. Of course, other ways of fixing the first elastic member 420 to the first valve element 613 may be used.
Referring also to fig. 8, the pilot valve 620 may further include a second elastic reset member 625 received in the fourth cavity 624, and the second elastic reset member 625 is connected to the second valve spool 621 for providing an elastic restoring force to the second valve spool 621. The second valve spool 621 can be urged to seal the first drain port 631 by the elastic restoring force of the second elastic restoring member 625.
Specifically, when the diaphragm pump 400 is in a normal operation state, the second valve spool 621 seals the first drain port 631 by an elastic restoring force of the second elastic restoring member 625. When the nozzle 300 is blocked, and the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the pesticide in the drainage channel 630 props the second valve core 621, the second elastic resetting piece 625 is gradually compressed, when the propping force of the pesticide overcomes the elastic restoring force applied to the first valve core 613 by the second elastic resetting piece 625, the second valve core 621 is jacked open to be separated from the first drainage port 631, and the pesticide in the drainage channel 630 enters the first channel 622 through the fourth cavity 624.
In the pressure relief process, the second elastic resetting member 625 is gradually stretched, and the second valve spool 621 gradually resets under the action of the restoring force of the second elastic resetting member 625, and seals the first drainage port 631 again, so that the diaphragm pump 400 is ensured to recover to a normal operation state.
In this embodiment, the preset pressure threshold and the supporting force of the pesticide on the second valve element 621 are positively correlated with the elastic restoring force of the second elastic member 520, that is, the larger the elastic restoring force of the second elastic member 520 is, the larger the preset pressure threshold and the supporting force of the pesticide on the second valve element 621 are.
The application of the elastic restoring force of different magnitude by the second elastic restoring member 625 to the second valve spool 621 may be implemented based on different structures, for example, in one implementation, the second valve body 623 further has an opening portion which is communicated with the fourth cavity 624, and the second elastic restoring member 625 is movably inserted in the opening portion. When the second elastic restoring member 625 moves to a different position in the opening portion with respect to the opening portion, the second elastic restoring member 625 can apply elastic restoring forces of different magnitudes to the second valve spool 621. Optionally, the second elastic restoring member 625 is pressed in the opening portion. By pressing one end of the second elastic resetting member 625, which is far away from the second valve core 621, so that the second elastic resetting member 625 is gradually compressed, the elastic restoring force applied to the second valve core 621 by the second elastic resetting member 625 becomes larger and larger, and the supporting force required by the pesticide to lift the second valve core 621 also becomes larger and larger. By pulling the end of the second elastic restoring member 625 away from the second valve core 621, the second elastic restoring member 625 is gradually stretched but the second valve core 621 is not separated from the first drainage port 631, and the magnitude of the jacking force required by the pesticide to jack the second valve core 621 is smaller and smaller. To meet the overpressure protection requirements of different diaphragm pumps 400 (different maximum hydraulic pressures can be tolerated by different diaphragm pumps 400), the position of the second resilient return member 625 in the first opening portion can be moved as desired. In this implementation, the second elastic restoring member 625 is made of a flexible material, such as rubber or plastic.
In another implementation, the pilot valve 620 further includes an adjusting member 626, and the adjusting member 626 cooperates with the second elastic resetting member 625 to adjust the magnitude of the elastic restoring force of the second elastic resetting member 625, so that the second elastic resetting member 625 can apply different magnitudes of the elastic restoring force to the second valve spool 621. Specifically, the second valve body 623 further has an opening portion that communicates with the fourth chamber 624. One end of the second elastic reset element 625 is connected to the second valve spool 621, the other end of the second elastic reset element 625 is connected to the adjusting element 626, and the adjusting element 626 is rotatably inserted into the opening portion. When the adjusting member 626 rotates in the opening portion relative to the opening portion, the adjusting member 626 can drive the second elastic resetting member 625 to stretch and contract, so as to adjust the elastic restoring force of the second elastic resetting member 625. Specifically, when the adjusting member 626 rotates in the first opening portion in the first direction, the adjusting member 626 moves toward the second valve core 621, so that the second elastic resetting member 625 is gradually compressed, the elastic restoring force applied to the second valve core 621 by the second elastic resetting member 625 becomes larger and larger, and the magnitude of the propping force required by the pesticide to prop open the second valve core 621 becomes larger and larger. When the adjusting member 626 rotates in the opening portion in the second direction, the adjusting member 626 moves away from the second valve core 621, so that the second elastic resetting member 625 is gradually stretched but the second valve core 621 is not separated from the first drainage port 631, the elastic restoring force applied to the second valve core 621 by the second elastic resetting member 625 becomes smaller and smaller, and the magnitude of the holding force required by pesticide to lift the second valve core 621 becomes smaller and smaller. The first direction is different from the second direction, and optionally, the first direction is clockwise, and the second direction is counterclockwise. To meet the overpressure protection requirements of different diaphragm pumps 400 (different maximum hydraulic pressures can be supported by different diaphragm pumps 400), the adjustment member 626 can be rotated as desired.
The type of the adjusting member 626 can be selected as desired, and optionally, the adjusting member 626 is a threaded member, such as a screw, which is rotatably connected to the first opening portion via a screw. In a possible implementation, the second elastic restoring element 625 is a spring, and the adjusting element 626 is a screw. One end of the spring is sleeved on the fixed end, and the other end of the spring is sleeved on the screw.
In addition, in order to facilitate the user to adjust the expansion and contraction of the second elastic restoring member 625, a part of the adjusting member 626 penetrates through the first opening portion and is exposed outside the opening portion for the user to adjust.
The types of the first and second elastic restoring members 616 and 625 can be selected as required, and in some embodiments, the first and/or second elastic restoring members 616 and 625 are springs. In some embodiments, the first elastic restoring member 616 and/or the second elastic restoring member 625 are made of a flexible material, such as rubber, plastic, etc.
Optionally, the stiffness of the first elastic restoring member 616 is greater than that of the second elastic restoring member 625, so that the stiffness of the main valve 610 is greater than that of the pilot valve 620, thereby improving the pressure stabilizing accuracy of the pressure relief device 60.
Since the diaphragm pump 400 of this embodiment is applied to an agricultural plant protection machine, there is a certain requirement for the corrosion resistance of the pressure relief device 60. In some embodiments, the pressure relief device 60 is made of a material with better corrosion resistance, and optionally, the material of the first valve element 613 and/or the second valve element 621 includes one of brass, stainless steel and plastic. It is understood that the first valve core 613 and the second valve core 621 may be made of other materials with better corrosion resistance.
In some embodiments, the surfaces of the components of the pressure relief device 60 that come into contact with the pesticide are provided with a corrosion resistant layer, for example, in some embodiments, the inside wall of the first valve body 614 and/or the inside wall of the second valve body 623 and/or the surface of the first valve spool 613 and/or the surface of the second valve spool 621 are coated with a corrosion resistant layer.
Referring to fig. 9, the embodiment of the present invention further provides an agricultural plant protection machine, which includes a frame 100, a liquid storage tank 200 for storing pesticide, a pipeline communicated with the liquid storage tank 200, a plurality of spray heads 300 and the diaphragm pump 400 of the above embodiment. The diaphragm pump 400 can pump the pesticide from the liquid storage tank 200 to the spray head 300, and the pesticide is sprayed out of the spray head 300 and sprayed to the crops.
The agricultural plant protection machine of this embodiment can be plant protection unmanned aerial vehicle, also can be pesticide spray truck or manpower sprinkler.
In this embodiment, the liquid inlet 11 of the diaphragm pump 400 is communicated with the liquid storage tank 200 through a pipeline, and the liquid outlet 12 of the diaphragm pump 400 is communicated with the spray head 300 through a pipeline. The diaphragm pump 400 pumps the agricultural chemical from the liquid storage tank 200 to the spray head 300, and the agricultural chemical is sprayed out from the spray head 300 and sprayed onto the crops. It will be appreciated that when the diaphragm pump 400 is a double diaphragm pump, the inlet port 11 includes a first inlet port and a second inlet port, and the outlet port 12 includes a first outlet port and a second outlet port.
In this embodiment, the diaphragm pump 400 is fixedly connected to the frame 100. Taking the plant protection unmanned aerial vehicle as an example, the frame 100 includes the fuselage 110 and the foot rest 120 that links to each other with the fuselage 110 bottom, and the pump body 1 or the pump cover 2 of diaphragm pump 400 are installed on the foot rest 120, and the fixed connection mode of the pump body 1 or the pump cover 2 and the foot rest 120 bottom can select current arbitrary fixed mode, for example, screw thread, joint etc..
Referring again to fig. 9, the rack 100 may further include a horn 130 coupled to the body 110, and the nozzle 300 is disposed at an end of the horn 130 away from the body 110.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (15)

1. A diaphragm pump of an agricultural plant protection machine, the diaphragm pump comprising:
the pump body is provided with an accommodating cavity;
the pump cover is covered on the pump body;
the diaphragm is arranged in the accommodating cavity and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity; and
the driving mechanism is arranged in the accommodating cavity and comprises a push rod, a coil assembly and an elastic resetting piece, and the push rod is connected with one side of the diaphragm, which is far away from the cavity, and is connected with the elastic resetting piece;
when the coil assembly is powered on and powered off alternately, the push rod can do reciprocating linear motion so as to drive the diaphragm to do reciprocating motion relative to the pump cover to reduce or enlarge the cavity;
when the coil assembly is electrified, the push rod moves positively under the action of the magnetic attraction of the coil assembly; when the coil assembly is powered off, the push rod moves reversely under the action of the elastic force of the elastic reset piece, and the forward direction and the reverse direction are opposite directions.
2. The diaphragm pump of claim 1, wherein the push rod comprises a rod body for connecting the diaphragm and a protrusion disposed on a sidewall of the rod body, the protrusion being spaced apart from the coil assembly;
when the coil assembly is electrified, the protrusion moves towards the forward direction under the action of the magnetic attraction force of the coil assembly, and the rod body is driven to move towards the forward direction.
3. The diaphragm pump of claim 2 wherein said projection is directly opposite said coil assembly.
4. The diaphragm pump of claim 2 or 3, wherein the protrusion is a ring structure, and the coil assembly is fixed on the rod body in a sleeved manner.
5. The diaphragm pump of claim 2, wherein the elastic reset member is sleeved on the rod body, one end of the elastic reset member is connected with the protrusion, and the other end of the elastic reset member is connected with the coil assembly.
6. The diaphragm pump of claim 5, wherein a first receiving portion is disposed between the protrusion and the rod, and a second receiving portion is disposed between the coil assembly and the rod;
one end of the elastic reset piece is accommodated in the first accommodating part, and the other end of the elastic reset piece is accommodated in the second accommodating part.
7. The diaphragm pump of claim 1 further comprising a quick disconnect, said coil assembly being secured to said pump body by said quick disconnect.
8. The diaphragm pump of claim 1, further comprising a diaphragm support, wherein one end of the diaphragm support abuts the side of the diaphragm away from the pump cover, and the other end of the diaphragm support is connected to the push rod;
the contact area between the diaphragm support and the side, far away from the pump cover, of the diaphragm is larger than a preset area threshold value.
9. The diaphragm pump of claim 8 wherein the diaphragm support abuts the diaphragm away from the pump cover by an arcuate surface.
10. The diaphragm pump of claim 9 wherein the stiffness of the diaphragm support is greater than a preset stiffness threshold.
11. The diaphragm pump of claim 8 wherein the diaphragm support covers a side of the diaphragm remote from the pump cover.
12. The diaphragm pump of claim 8 wherein said diaphragm support sleeve is fixedly secured to an end of said push rod.
13. The diaphragm pump of claim 1 further comprising a connecting member having one end connected to an end of the push rod and another end connected to the diaphragm.
14. The diaphragm pump of claim 1, 2 or 8 wherein the pump covers comprise two and the diaphragms comprise two, the two pump covers correspondingly mating with the two diaphragms;
the two pump covers are respectively covered on two sides of the pump body, the two diaphragms are respectively assembled on the corresponding pump covers, and the cavity comprises a first cavity and a second cavity which are formed by the two diaphragms and the corresponding pump covers in a surrounding mode;
one end of the push rod is connected with one of the two diaphragms, and the other end of the push rod is connected with the other of the two diaphragms;
the push rod is used for driving the two diaphragms to respectively approach or depart from the corresponding pump covers, so that the sizes of the first cavity and the second cavity are changed towards opposite directions.
15. An agricultural plant protection machine comprising a frame, a tank for storing a pesticide, a conduit in communication with the tank, and a spray assembly, characterized by further comprising a diaphragm pump according to any one of claims 1 to 14 connected between the tank and the spray assembly via the conduit.
CN201920414730.4U 2019-03-28 2019-03-28 Agricultural plant protection machine and diaphragm pump thereof Expired - Fee Related CN210050010U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920414730.4U CN210050010U (en) 2019-03-28 2019-03-28 Agricultural plant protection machine and diaphragm pump thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920414730.4U CN210050010U (en) 2019-03-28 2019-03-28 Agricultural plant protection machine and diaphragm pump thereof

Publications (1)

Publication Number Publication Date
CN210050010U true CN210050010U (en) 2020-02-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920414730.4U Expired - Fee Related CN210050010U (en) 2019-03-28 2019-03-28 Agricultural plant protection machine and diaphragm pump thereof

Country Status (1)

Country Link
CN (1) CN210050010U (en)

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