CN110799752B - Diaphragm pump of agricultural plant protection machine and agricultural plant protection machine - Google Patents

Diaphragm pump of agricultural plant protection machine and agricultural plant protection machine Download PDF

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Publication number
CN110799752B
CN110799752B CN201880040642.0A CN201880040642A CN110799752B CN 110799752 B CN110799752 B CN 110799752B CN 201880040642 A CN201880040642 A CN 201880040642A CN 110799752 B CN110799752 B CN 110799752B
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CN
China
Prior art keywords
diaphragm
pump
cavity
cover
valve
Prior art date
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Expired - Fee Related
Application number
CN201880040642.0A
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Chinese (zh)
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CN110799752A (en
Inventor
舒展
万道玉
周乐
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SZ DJI Software Technology Co Ltd
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SZ DJI Software Technology Co Ltd
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Publication of CN110799752A publication Critical patent/CN110799752A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01MCATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
    • A01M7/00Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/0009Special features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/0009Special features
    • F04B43/0054Special features particularities of the flexible members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/04Pumps having electric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/22Arrangements for enabling ready assembly or disassembly

Abstract

A diaphragm pump of an agricultural plant protection machine and the agricultural plant protection machine are provided, wherein the diaphragm pump (520) comprises a pump body (1), a pump cover (8) covered on the pump body (1), a driving mechanism (4) and a diaphragm support (5), wherein the diaphragm sheet (3) arranged in the pump body (1) is connected with the diaphragm sheet (3), the diaphragm sheet (3) is matched with the pump cover (8) so that the diaphragm sheet (3) and the pump cover (8) surround to form a cavity, one end of the diaphragm support (5) is abutted against one side, away from the pump cover (8), of the diaphragm sheet (3) and is connected with the driving mechanism (4), and the contact area of the diaphragm support (5) and one side, away from the pump cover (8), of the diaphragm sheet (3) is larger than a preset area threshold value; the driving mechanism (4) drives the diaphragm (3) to reciprocate relative to the pump cover (8), so that the cavity is reduced or enlarged. Through setting up diaphragm support (5) for diaphragm (3) along same direction reciprocating motion, and reduce diaphragm (3) in the motion of other directions, improved the atress situation of diaphragm (3), prolonged the life of diaphragm (3), and guaranteed that the pesticide in the cavity can be discharged completely.

Description

Diaphragm pump of agricultural plant protection machine and agricultural plant protection machine
Technical Field
The invention relates to the field of pumps, in particular to a diaphragm pump of an agricultural plant protection machine and the agricultural plant protection machine.
Background
The agricultural plant protection machine is used for realizing spraying operation and can spray pesticide. At present, the agricultural plant protection machine is mostly driven by a pump to realize spraying operation. Because of the strong corrosiveness of the pesticide, the pump needs to have a certain corrosion resistance, so on the agricultural plant protection machine, the diaphragm pump is usually adopted to pump the pesticide to the spray head. The diaphragm pump realizes the volume change of a diaphragm cavity through the reciprocating motion of the diaphragm, so that the pesticide is pumped out.
In the existing diaphragm pump, a crank-slider mechanism is generally adopted to drive the diaphragm to reciprocate, the crank-slider mechanism is connected with the diaphragm through a hinge, the diaphragm not only bears the deformation force of up-and-down motion, but also needs to bear the deformation force of left-and-right shaking, and the stress state of the diaphragm is complicated, and the service life of the diaphragm is shortened. In addition, the diaphragm is generally directly connected with the diaphragm support, when the diaphragm moves to enable the diaphragm cavity to be small and discharge pesticides in the diaphragm cavity, the diaphragm cannot be completely jacked up due to the pressure of the diaphragm cavity, the volume change of the diaphragm cavity is small, and the discharge capacity is lost.
Disclosure of Invention
The invention provides a diaphragm pump of an agricultural plant protection machine and the agricultural plant protection machine.
Specifically, the invention is realized by the following technical scheme:
according to a first aspect of the present invention, there is provided a diaphragm pump for an agricultural plant protection machine, the diaphragm pump comprising:
a pump body;
the pump cover is covered on the pump body;
the diaphragm is arranged in the pump body and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity;
a drive mechanism coupled to the diaphragm; and
the diaphragm support is connected with the driving structure, and the contact area between the diaphragm support and the side of the diaphragm away from the pump cover is larger than a preset area threshold value;
the driving mechanism drives the diaphragm to reciprocate relative to the pump cover, so that the cavity is reduced or enlarged.
According to a second aspect of the present invention, there is provided an agricultural plant protection machine, comprising a frame, a liquid storage tank for storing a liquid medicine, a pipeline communicated with the liquid storage tank, and a spraying assembly, and further comprising a diaphragm pump connected between the liquid storage tank and the spraying assembly through the pipeline, the diaphragm pump comprising:
a pump body;
the pump cover is covered on the pump body;
the diaphragm is arranged in the pump body and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity;
a drive mechanism coupled to the diaphragm; and
the diaphragm support is connected with the driving structure, and the contact area between the diaphragm support and the side of the diaphragm away from the pump cover is larger than a preset area threshold value;
the driving mechanism drives the diaphragm to reciprocate relative to the pump cover, so that the cavity is reduced or enlarged.
According to the technical scheme provided by the embodiment of the invention, the diaphragm support is abutted to one side of the diaphragm far away from the cavity, and the area of the contact surface between the diaphragm support and the side of the diaphragm far away from the cavity is designed to be large enough, so that the diaphragm reciprocates along the same direction, the movement of the diaphragm in other directions is reduced, the stress condition of the diaphragm is improved, the service life of the diaphragm is prolonged, and the diaphragm can be fully jacked up by the driving mechanism (the driving mechanism drives the diaphragm to move towards the pump cover), so that the diaphragm has enough deformation, the volume change of the cavity is ensured, and the pesticide in the cavity can be completely discharged.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive labor.
FIG. 1 is a structurally broken away view of a diaphragm pump in one embodiment of the invention;
FIG. 2 is a schematic perspective view of a diaphragm pump in one embodiment of the present invention;
FIG. 3 is a schematic perspective view of a diaphragm pump in another orientation in accordance with an embodiment of the present invention;
FIG. 4 is a structurally broken away view of a diaphragm pump in one embodiment of the invention;
FIG. 5 is a schematic cross-sectional view of a diaphragm pump in an embodiment of the present invention;
FIG. 6 is a perspective view of a diaphragm pump in another embodiment of the present invention;
FIG. 7 is a schematic, broken away view of a diaphragm pump in another embodiment of the invention;
FIG. 8 is a schematic, broken away view of another embodiment of a diaphragm pump according to the present invention;
FIG. 9 is a schematic cross-sectional view of a diaphragm pump in another embodiment of the present invention;
FIG. 10 is a schematic perspective view of a diaphragm pump in accordance with yet another embodiment of the present invention;
FIG. 11 is a partially disassembled schematic view of a diaphragm pump in accordance with yet another embodiment of the present invention;
FIG. 12 is a schematic cross-sectional view of a diaphragm pump in accordance with yet another embodiment of the present invention;
FIG. 13 is a perspective view of a motor in an embodiment of the present invention;
fig. 14 is a cross-sectional view of an electric machine in an embodiment of the invention;
FIG. 15 is an enlarged partial view of a portion of the structure of FIG. 14;
fig. 16 is a structural exploded view of a motor in an embodiment of the present invention;
fig. 17 is an exploded view of another construction of an electric motor in an embodiment of the invention;
FIG. 18 is a schematic structural view of an on-board sprinkler system in accordance with an embodiment of the present invention;
FIG. 19 is a schematic view of the structure of the opening of the on-board sprinkler system in one embodiment of the invention;
FIG. 20 is a schematic structural view of a link of the on-board sprinkler system in one embodiment of the invention;
FIG. 21 is a schematic view of a specific configuration of the connector of the on-board sprinkler system in an embodiment of the invention;
FIG. 22 is a schematic view of an on-board sprinkler system in another orientation in accordance with an embodiment of the present invention;
fig. 23 is a perspective view of an agricultural plant protection machine in an embodiment of the present invention.
Reference numerals:
100: a frame; 110: a body; 120: a foot rest; 130: a horn; 200: a liquid storage tank; 300: a pipeline; 400: a spray head; 500: an airborne sprinkler system;
510: a fixed mount; 511: an opening; 5111: a first opening; 5112: a second opening;
520: a diaphragm pump;
1: a pump body; 11: a liquid inlet; 12: a liquid outlet; 13: a pressure relief port; 14: a liquid return port; 15: a second protrusion; 16: a second fixed connection member;
2: a pressure relief device; 21: a valve; 22: an elastic reset member; 23: a cover body; 24: an adjustment member; 25: a travel switch; 26: an auxiliary member; 27: a fixing member;
3: a diaphragm sheet;
4: a drive mechanism; 41: a motor main body; 411: a motor rotor; 412: a motor stator; 413: an electrical interface; 414: a circuit board; 42: a motor base; 421: a pump body mounting surface; 422: a motor mounting surface; 423: mounting holes; 43: a motor shaft; 44: a protective cover; 45: a static seal; 46: a dynamic seal; 461: a first recess; 462: a first abutting portion; 463: a second abutting portion; 464: a third abutting portion; 465: a second recess; 47: a first bearing; 48: an electric plug; 49: a sealing structure; 410: a second bearing; 420: a third bearing;
5: a diaphragm support;
6: a transmission mechanism; 61: an eccentric rotating member; 62: a support; 63: a connecting member;
7: a gasket;
8: a pump cover;
9: a valve cover; 91: a first fixed connection member; 92: a first protrusion;
10: a first check valve; 101: a first valve spool; 102: a first elastic member;
20: a second one-way valve; 201: a second valve core; 202: a second elastic member;
530: a connecting member; 531: a connecting body; 532: a stopper portion; 533: connecting a bracket;
540: a water separator; 541: an auxiliary water tank;
550: a pressure gauge;
560: and (7) mounting a bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The diaphragm pump of the agricultural plant protection machine and the agricultural plant protection machine of the present invention will be described in detail with reference to the accompanying drawings. The features of the following examples and embodiments may be combined with each other without conflict.
Example one
Referring to fig. 1 to 5, according to an embodiment of the present invention, a diaphragm pump 520 may include a pump body 1, a pump cover 8, a diaphragm 3, a driving mechanism 4, and a diaphragm support 5. Wherein, the pump cover 8 covers the pump body 1, and the diaphragm 3 is arranged in the pump body 1. The diaphragm 3 of this embodiment and the pump cover 8 cooperate, specifically, the diaphragm 3 and the pump cover 8 surround to form a cavity. The driving mechanism 4 is connected with the diaphragm 3, in this embodiment, the driving mechanism 4 is directly or indirectly connected with one side of the diaphragm 3 away from the cavity, and the driving mechanism 4 is used for driving the diaphragm 3 to reciprocate relative to the pump cover 8, so that the cavity is reduced or enlarged. When the driving mechanism 4 drives the diaphragm 3 to move towards the pump cover 8, namely the driving mechanism 4 extrudes the diaphragm 3, the volume of the cavity is reduced, and the pesticide in the cavity is discharged; when the driving mechanism 4 drives the diaphragm 3 to move away from the pump cover 8, namely the driving mechanism 4 stretches the diaphragm 3, the volume of the cavity is increased, and pesticide is sucked into the cavity from the outside.
In the present embodiment, one end of the diaphragm support 5 abuts against the side of the diaphragm 3 away from the pump cover 8, and the other end is connected to the driving structure, and the contact area between the diaphragm support 5 and the side of the diaphragm 3 away from the pump cover 8 (hereinafter, referred to as an abutting surface for short in the following embodiments) is larger than a preset area threshold. By abutting the diaphragm support 5 on one side of the diaphragm 3 away from the cavity and designing the area of the contact surface between the diaphragm support 5 and one side of the diaphragm 3 away from the cavity to be large enough, when the driving mechanism 4 drives the diaphragm 3 to move relative to the pump cover 8, the diaphragm support 5 limits the diaphragm 3, so that the diaphragm 3 reciprocates along the same direction, the movement of the diaphragm 3 in other directions is reduced, the stress condition of the diaphragm 3 is improved, and the service life of the diaphragm 3 is prolonged; when the driving mechanism 4 drives the diaphragm 3 to move towards the pump cover 8, the diaphragm 3 can be fully jacked up and has enough deformation due to the abutting of the diaphragm support 5, so that the volume change of the cavity is ensured, and the pesticide in the cavity can be completely discharged.
In this embodiment, the diaphragm 3 may include a coupling portion that is driven to move by the driving mechanism 4, and a support portion on an outer edge of the coupling portion that is fitted to the corresponding pump cover 8. The outer edges of the support portions may each be snap-fitted or otherwise fitted to the pump cover 8. Optionally, the thickness of the connecting portion is greater than the thickness of the other parts of the diaphragm 3, and the connecting portion is driven by the driving mechanism 4 to move, so that the thickness of the connecting portion is designed to be thicker, and even if the connecting portion is abraded, the connecting portion cannot be influenced to move under the driving of the driving mechanism 4. Here, the thickness refers to the thickness of the diaphragm 3 in the moving direction thereof.
In the present embodiment, the diaphragm 3 has a circular shape. Of course, in other embodiments, the diaphragm 3 may have other regular or irregular shapes.
The predetermined area threshold value may be represented by an area ratio (an area ratio of a contact area of the diaphragm support 5 and the contact surface to a surface area of the contact surface), or may be represented by an area size. In the present embodiment, the ratio of the contact area of the diaphragm support 5 with the abutment surface to the surface area of the abutment surface is greater than or equal to 80%, such as 85%, 90%, 95%, or 100%.
The predetermined area threshold may be designed according to the displacement requirement of the membrane pump 520, for example, in one embodiment, the ratio of the contact area of the membrane support 5 and the abutment surface to the surface area of the abutment surface is greater than or equal to 100%, i.e. the membrane support 5 covers the abutment surface. When the driving mechanism 4 extrudes the diaphragm 3, under the extrusion action of the diaphragm support 5, the surface of the diaphragm 3, which is back to the abutting surface, can be attached to the pump cover 8 as far as possible, and the volume of the cavity is small enough to exhaust the pesticide in the cavity as far as possible. In the present embodiment, the area of the surface of the diaphragm support 5 facing the diaphragm 3 is equal to the area of the abutment surface, or the area of the surface of the diaphragm support 5 facing the diaphragm 3 is slightly larger than the area of the abutment surface, thereby ensuring that the diaphragm support 5 can cover the abutment surface of the diaphragm 3. In another embodiment, the occupation ratio of the contact area of the diaphragm support 5 and the abutting surface to the surface area of the abutting surface is larger than a preset occupation ratio threshold and smaller than 100%, and the diaphragm support 5 does not completely cover the abutting surface.
In order to better limit the diaphragm 3, ensure that the diaphragm 3 can be sufficiently jacked up, and ensure that the diaphragm 3 has a sufficient deformation amount, in the present embodiment, the rigidity of the diaphragm support 5 is greater than a preset rigidity threshold value. Wherein, the preset rigidity threshold value can be designed according to requirements, such as 10N/m. Optionally, the diaphragm support 5 is a rigid member.
In addition, in order to reduce the abrasion of the diaphragm support 5 to the diaphragm 3 during the reciprocating motion, the diaphragm support 5 of the present embodiment is abutted with the side of the diaphragm 3 away from the pump cover 8 through an arc surface.
The diaphragm pump 520 of the present embodiment may be a single diaphragm pump or a double diaphragm pump, and the following embodiments will specifically describe the structure of the single diaphragm pump and the double diaphragm pump. When explaining the structure of the single diaphragm pump and the double diaphragm pump, the following embodiments all use the diaphragm pump 520 to be applied to the plant protection unmanned aerial vehicle as an example, wherein the plant protection unmanned aerial vehicle comprises a pipeline 300, a liquid storage tank 200 for storing pesticides and a spray head 400.
In one embodiment, the diaphragm pump 520 is a single diaphragm pump, and the pump cap 8 and the diaphragm 3 each comprise one. The driving mechanism 4 presses the diaphragm 3 and the driving mechanism 4 stretches the diaphragm 3 for one movement cycle. In this embodiment, the single diaphragm pump further includes a liquid inlet 11 and a liquid outlet 12 respectively communicated with the cavity, the liquid inlet 11 is communicated with the liquid storage tank 200 through a pipeline 300, and the liquid outlet 12 is communicated with the spray head 400 through a pipeline 300.
The process of controlling the pesticide flow direction by the single-diaphragm pump comprises the following steps: when the cavity shrinks, the cavity is communicated with the pipeline 300 through the liquid outlet 12, the liquid inlet 11 is closed, pesticide in the cavity (pesticide sucked by the cavity in the first half of the motion period at the current moment) is discharged to the spray head 400 through the liquid outlet 12, and the spray head 400 sprays the pesticide to a designated area (farmland, forest and the like). When the cavity is enlarged, the cavity is directly or indirectly communicated with the liquid storage box 200 through the liquid inlet 11, the liquid outlet 12 is closed, and pesticide in the liquid storage box 200 enters the cavity through the liquid inlet 11.
Optionally, pump cover 8 is located with one side to inlet 11 and liquid outlet 12 for single diaphragm pump's structure is compacter, does benefit to single diaphragm pump's miniaturized design, and single diaphragm pump possesses small, light in weight, the little advantage of consumption, and can not be to carrying its plant protection unmanned aerial vehicle's the influence that causes.
In another embodiment, the diaphragm pump 520 is a dual diaphragm pump. The pump covers 8 include two, and the diaphragm 3 includes two. Pump cover 8 corresponds the cooperation with two diaphragm 3, and two pump covers 8 are covered respectively and are established in 1 both sides of the pump body, and two diaphragm 3 assemble respectively on the pump cover 8 that corresponds, and the cavity includes that two diaphragm 3 surround first cavity and the second cavity that forms with the pump cover 8 that corresponds. In the present embodiment, the driving mechanism 4 drives the two diaphragm sheets 3 to approach or separate from the corresponding pump covers 8, respectively, so that the sizes of the first cavity and the second cavity change in opposite directions.
Specifically, the pump covers 8 include a first pump cover and a second pump cover, the diaphragm 3 includes a first diaphragm and a second diaphragm, the first diaphragm cooperates with the first pump cover, and the second diaphragm cooperates with the second pump cover. In this embodiment, the first diaphragm and the second diaphragm move in opposite directions. When the driving mechanism 4 extrudes the first diaphragm and stretches the second diaphragm, the first diaphragm moves close to the first pump cover, and the second diaphragm moves away from the second pump cover, so that the first cavity is reduced and the second cavity is enlarged. When the driving mechanism 4 stretches the first diaphragm and presses the second diaphragm, the first diaphragm moves away from the first pump cover, and the second diaphragm moves close to the second pump cover, so that the first cavity is expanded and the second cavity is contracted. In this embodiment, the two processes of the drive mechanism 4 pressing the first diaphragm and stretching the second diaphragm and the drive mechanism 4 stretching the first diaphragm and pressing the second diaphragm form one movement cycle.
Further, the diaphragm pump 520 further includes a first inlet and a first outlet respectively communicated with the first cavity, and a second inlet and a second outlet respectively communicated with the second cavity, and the first inlet, the first outlet, the second inlet and the second outlet can be communicated with the pipeline 300, so that the liquid flow direction of the pipeline 300 can be controlled by controlling the opening and closing of the first inlet, the first outlet, the second inlet and the second outlet.
The process of controlling the pesticide flow direction by the double-diaphragm pump comprises the following steps: when the first cavity is reduced and the second cavity is enlarged, the first liquid outlet and the second liquid inlet are communicated with the pipeline 300, and the first liquid inlet and the second liquid outlet are closed. The first liquid outlet and the second liquid inlet are opened under the flowing action of the liquid medicine, and the first liquid inlet and the second liquid outlet are closed under the flowing action of the liquid medicine. The first chamber discharges the liquid medicine (the liquid medicine pumped by the first chamber in the first half of the movement period of the current time) in the first chamber to the spray head 400 through the first liquid outlet and the pipeline 300, and the spray head 400 sprays the liquid medicine to the designated area (farmland, forest, etc.). Meanwhile, the second chamber sucks the liquid medicine from the liquid storage tank 200 through the second liquid inlet and the pipe 300 and stores the liquid medicine in the second chamber. Because the first liquid inlet and the second liquid outlet are closed, the first cavity cannot suck the liquid medicine from the liquid storage tank 200 through the first liquid inlet and the pipeline 300, and the second cavity cannot discharge the liquid medicine in the second cavity through the second liquid outlet and the pipeline 300.
When the first cavity is enlarged and the second cavity is reduced, the first liquid inlet and the second liquid outlet are communicated with the pipeline 300, and the first liquid inlet and the second liquid inlet are closed. The first liquid inlet and the second liquid outlet are opened under the flowing action of the liquid medicine, and the first liquid outlet and the second liquid inlet are closed under the flowing action of the liquid medicine. The second chamber discharges the liquid medicine (the liquid medicine pumped by the second chamber in the first half of the movement cycle of the current time) in the second chamber to the spray head 400 through the second liquid outlet and the pipeline 300, and the liquid medicine is sprayed to the designated area by the spray head 400. Meanwhile, the first chamber sucks the liquid medicine from the liquid storage tank 200 through the first liquid inlet and the pipe 300 and stores the liquid medicine in the first chamber. Because the first liquid outlet and the second liquid inlet are closed, the first cavity can not discharge the liquid medicine in the first cavity through the first liquid outlet and the pipeline 300, and the second cavity can not suck the liquid medicine from the liquid storage tank 200 through the second liquid inlet and the pipeline 300.
In this embodiment, two diaphragm sheets 3 are respectively assembled on the corresponding pump covers 8 to form two cavities, which have strong corrosion resistance, and the design of the two cavities can increase the flow rate and the pressure of the diaphragm pump 520.
Optionally, the first liquid inlet and the first liquid outlet and the second liquid inlet and the second liquid outlet are respectively arranged at the same side of the corresponding pump cover 8. Locate same one side that corresponds pump cover 8 with inlet 11 and liquid outlet 12, the structure of two diaphragm pumps is compacter, does benefit to the miniaturized design of two diaphragm pumps. The two diaphragm pumps of this embodiment possess small, light in weight, advantage that the consumption is little to can not be to carrying its plant protection unmanned aerial vehicle's the influence that causes.
The driving mechanism 4 can directly drive the diaphragm 3 to reciprocate or indirectly drive the diaphragm 3 to reciprocate. For example, in one embodiment, the driving mechanism 4 is directly connected to the side of the diaphragm 3 away from the pump cover 8 by a hinge, and the driving mechanism 4 drives the diaphragm 3 to move closer to or away from the pump cover.
In another embodiment, the membrane pump 520 may further comprise a transmission mechanism 6, the drive mechanism 4 being connected with the membrane disc 3 via the transmission mechanism 6, and the drive mechanism 4 being further connected with the membrane support 5 via the transmission mechanism 6. In this embodiment, the transmission mechanism 6 is connected to the drive mechanism 4 and the diaphragm support 5, respectively. The driving mechanism 4 rotates to drive the transmission mechanism 6 to push the diaphragm support 5 and the diaphragm 3 to move back and forth relative to the pump cover 8 at the same time so as to change the size of the cavity. Specifically, the driving mechanism 4 rotates around the first direction to drive the transmission mechanism 6 to push the diaphragm support 5 and the diaphragm 3 to approach the pump cover 8 at the same time, and the cavity is gradually reduced; the driving mechanism 4 rotates around the second direction to drive the transmission mechanism 6 to push the diaphragm support 5 and the diaphragm 3 to be away from the pump cover 8 at the same time, and the cavity is gradually enlarged.
The transmission mechanism 6 may be an eccentric rotation structure, a gear structure, or a link mechanism. In the present embodiment, the transmission mechanism 6 may include an eccentric rotation member 61. The driving mechanism 4 of this embodiment is connected to the eccentric rotating member 61, and the driving mechanism 4 rotates to drive the eccentric rotating member 61 to rotate, and the eccentric rotating member 61 pushes the diaphragm 3 to move.
The eccentric rotary member 61 is further described by taking the diaphragm pump 520 as a double diaphragm pump as an example.
The driving mechanism 4 is connected with the eccentric rotating piece 61, the driving mechanism 4 rotates to drive the eccentric rotating piece 61 to rotate, and the eccentric rotating piece 61 pushes the two diaphragm pieces 3 to move. Wherein, the eccentric rotation piece 61 is arranged in the pump body 1 and is positioned between the first diaphragm and the second diaphragm, and two sides of the eccentric rotation piece 61 are respectively and movably abutted against the first diaphragm and the second diaphragm. In the present embodiment, the rotating force of the driving mechanism 4 is converted into the push-pull force by the eccentric rotating member 61, and since the eccentric rotating member 61 rotates to different positions, the distance between the eccentric rotating member 61 and the first diaphragm (the distance from the eccentric position of the eccentric rotating member 61 to the first diaphragm) and the distance between the eccentric rotating member 61 and the second diaphragm (the distance from the eccentric position of the eccentric rotating member 61 to the second diaphragm) change in opposite directions, and when the distance between the eccentric rotating member 61 and the first diaphragm gradually increases and the distance between the eccentric rotating member 61 and the second diaphragm gradually decreases, the push-pull force of the eccentric rotating member 61 pushes the first diaphragm and pulls the second diaphragm so as to reduce the first cavity and expand the second cavity. When the distance between the eccentric rotation member 61 and the first diaphragm is gradually decreased and the distance between the eccentric rotation member 61 and the second diaphragm is gradually increased, the push-pull force of the eccentric rotation member 61 pulls the first diaphragm to press the second diaphragm, so that the first cavity is expanded and the second cavity is contracted.
The eccentric rotary member 61 may directly abut or indirectly abut the first diaphragm and the second diaphragm. For example, in one embodiment, both sides of the eccentric rotary piece 61 directly abut against the first diaphragm and the second diaphragm, respectively.
In another embodiment, in conjunction with fig. 2-5, the eccentric rotary member 61 indirectly abuts the first diaphragm and the second diaphragm. The transmission mechanism 6 may further include a bracket 62 and a connecting member 63 disposed on both sides of the bracket 62, the eccentric rotation member 61 is inserted into the bracket 62, and the two diaphragm sheets 3 are respectively disposed on both sides of the bracket 62 and connected to the connecting member 63 on the corresponding side. The eccentric rotary member 61 rotates to drive the bracket 62 and the connecting member 63 to push the diaphragm support 5 and the diaphragm 3 to move. In the embodiment, the rotation motion of the eccentric rotating piece 61 is converted into the unidirectional reciprocating motion of the diaphragm support 5 and the diaphragm 3 through the matching of the bracket 62 and the connecting part 63, so that the pesticide pumping function is realized.
In this embodiment, the bracket 62 includes a receiving space (not shown), and the eccentric rotation member 61 is received in the receiving space and abuts against the bracket 62. By providing the bracket 62, wear of the first diaphragm and the second diaphragm caused by the eccentric rotor 61 directly abutting against the first diaphragm and the second diaphragm is reduced.
Further, in order to prevent the structure of the eccentric rotating member 61 and the bracket 62 from being worn due to the relative rotation between the eccentric rotating member 61 and the bracket 62, a spacer 7 is provided at the joint of the eccentric rotating member 61 and the bracket 62 in the present embodiment. In this embodiment, the material of the gasket 7 is not particularly limited, and the gasket 7 may be made of a conventional wear-resistant material. Optionally, the circumferential side walls of the eccentric rotating member 61 are abutted against the inner side walls of the bracket 62, and the gasket 7 is an anti-wear washer. Alternatively, referring to fig. 5, a portion of the eccentric rotor 61 abuts the inner sidewall of the bracket 62, and the spacer 7 is a one-piece structure, which reduces the cost and size requirements for the eccentric rotor 61 and the bracket 62.
The eccentric rotating member 61 of the present embodiment may be an eccentric wheel, an eccentric bearing, or other eccentric rotating structure, and specifically, the type of the eccentric rotating member 61 may be selected according to the requirement.
In some embodiments, the connecting member 63 is integrally formed with the outer sidewall of the bracket 62. In other embodiments, the connecting member 63 and the bracket 62 are provided separately. Optionally, the bracket 62 is provided with an insertion groove, and the connecting member 63 is inserted into the insertion groove. In this embodiment, the connecting member 63 may be a screw or other structural member.
In addition, any conventional fixing method can be adopted for the fixing method between the diaphragm support 5 and the connecting part 63, and in the embodiment, the diaphragm support 5 is sleeved and fixed on the connecting part 63. In other embodiments, the diaphragm support 5 may be secured to the attachment member 63 by a screw thread, snap fit, or the like.
In this embodiment, the driving mechanism 4 may include a motor, and a main shaft of the motor extends into the pump body 1 and is connected to the transmission mechanism 6, so as to transmit a driving force from the transmission mechanism 6 to the diaphragm 3 to drive the diaphragm 3 to move. The cooperation of the motor and the transmission mechanism 6 will be described by taking the eccentric rotating member 61 as an eccentric wheel. In this embodiment, the spindle passes through the eccentric and the bracket 62. In addition, the spindle may be fixed to the bottom of the bracket 62 by a fixing block. Further, the diaphragm pump 520 may further include a protective case that fixes the motor cover to one side of the pump body 1, thereby fixing the motor and protecting the motor.
Referring to fig. 6 to 9, the diaphragm pump 520 may further include a first check valve 10, a second check valve 20, and a valve cover 9. In this embodiment, the liquid inlet 11 and the liquid outlet 12 are respectively communicated with the cavity, the first check valve 10 is used for controlling the opening and closing of the liquid inlet 11, and the second check valve 20 is used for controlling the opening and closing of the liquid outlet 12. The valve cover 9 of the present embodiment is used to fix the first check valve 10 and the second check valve 20, thereby integrating the first check valve 10 and the second check valve 20 through the valve cover 9.
In this embodiment, the valve cover 9 is detachably connected to the pump body 1 to fix the first check valve 10 and the second check valve 20 on the pump body 1, thereby integrating the first check valve 10 and the second check valve 20 on the pump body 1, compared with the way that the check valve of the existing diaphragm pump 520 is fixed on the diaphragm 3 through the valve seat, the first check valve 10 and the second check valve 20 of this embodiment are integrated on the pump body 1 through the valve cover 9, so after the diaphragm 3 is detached, the first check valve 10 and the second check valve 20 are still integrated on the pump body 1 through the valve cover 9, and cannot be influenced by the detachment of the diaphragm 3. And valve gap 9 and pump cover 8 are independent setting respectively, and pump cover 8 is being dismantled the back, and first check valve 10 and second check valve 20 still fix on valve gap 9, can not receive the influence that pump cover 8 dismantled.
According to the diaphragm pump 520 provided by the embodiment of the invention, the valve cover 9 independent of the pump cover 8 is added, the two one-way valves (the first one-way valve 10 and the second one-way valve 20) are integrated on the valve cover 9, and are integrated on the pump body 1 through the detachable connection of the valve cover 9 and the pump body 1, so that the two one-way valves are not influenced by the detachment of the pump cover 8 and the diaphragm 3, and the risk of losing the one-way valves is avoided; in addition, two check valves are fixed through the valve cover 9, a valve seat does not need to be designed for each check valve independently, the number of parts is reduced, and manufacturing and installation costs are saved.
The first check valve 10 of the present embodiment includes a first valve core 101 and a first elastic member 102, the first valve core 101 and the first elastic member 102 are engaged, the first valve core 101 is fixed to the pump body 1, and the first elastic member 102 is fixed to the bonnet 9. Specifically, one end of the first valve core 101 is fixedly connected with the first elastic member 102, the other end of the first valve core is fixedly connected with the pump body 1, and one end of the first elastic member 102, which is far away from the first valve core 101, is fixedly connected with the valve cover 9.
The fixing mode of the first valve core 101 and the pump body 1 can be set according to requirements, and the first valve core 101 can be directly fixed on the pump body 1 or indirectly fixed on the pump body 1. In one embodiment, the first valve element 101 may be indirectly fixed to the pump body 1 via a valve seat. In another embodiment. Referring to fig. 9, the pump body 1 is provided with a first groove (not shown) in which the first valve element 101 is inserted.
The fixing manner of the first elastic element 102 and the valve cover 9 can also be set according to the requirement, referring to fig. 9, the valve cover 9 is provided with a first protrusion 92, and the first elastic element 102 is sleeved and fixed on the first protrusion 92. Alternatively, the first recess and the first projection 92 are disposed opposite to each other, so that the structure is more compact. In this embodiment, the first elastic element 102 is a spring, and one end of the spring is sleeved and fixed on the first protrusion 92, and the other end of the spring is sleeved and fixed on the first valve core 101. It is understood that the first elastic member 102 may have other elastic structures, and the fixing manner between the first elastic member 102 and the valve cover 9 is not limited to the above-mentioned implementation.
The second check valve 20 of the present embodiment includes a second valve core 201 and a second elastic member 202, the second valve core 201 is engaged with the second elastic member 202, the second valve core 201 is fixed on the valve cover 9, and the second elastic member 202 is fixed on the pump body 1. Specifically, one end of the second valve spool 201 is fixedly connected with the second elastic member 202, the other end of the second valve spool is fixedly connected with the valve cover 9, and one end of the second elastic member 202, which is far away from the second valve spool 201, is fixedly connected with the pump body 1.
The fixing mode of the second valve core 201 and the valve cover 9 can be set according to requirements, and the second valve core 201 can be directly fixed on the valve cover 9 or indirectly fixed on the valve cover 9. In one embodiment, the second valve element 201 is indirectly fixed to the valve cover 9 via the valve seat, and in another embodiment, referring to fig. 9, the valve cover 9 is provided with a second groove (not labeled) in which the second valve element 201 is inserted.
The fixing manner of the second elastic member 202 and the pump body 1 can also be set according to the setting, referring to fig. 9, the pump body 1 is provided with a second protrusion 15, and the second elastic member 202 is sleeved and fixed in the second protrusion 15. Alternatively, the second recess and the second protrusion 15 are disposed opposite to each other, so that the structure is more compact. In this embodiment, the second elastic element 202 is a spring, one end of which is sleeved and fixed on the second protrusion 15, and the other end of which is sleeved and fixed on the second valve element 201. It is understood that the first elastic member 102 may have other elastic structures, and the fixing manner between the second elastic member 202 and the pump body 1 is not limited to the above implementation.
In this embodiment, the first protrusion 92 and the second groove are disposed on the valve cover 9 at an interval, optionally, the valve cover 9 has an accommodating groove, the first protrusion 92 and the second groove are both accommodated in the accommodating groove, and the design of the valve cover 9 is more reasonable and compact.
The valve cover 9 and the pump body 1 can be fixedly connected by any detachable connection method, in this embodiment, referring to fig. 8, the valve cover 9 is provided with a first fixed connection part 91, and the pump body 1 is provided with a second fixed connection part 16 corresponding to the first fixed connection part 91. The first fixed connection 91 cooperates with the second fixed connection 16 to allow the removable connection of the bonnet 9 to the pump body 1. Optionally, the first fixed connecting part 91 is an insertion protrusion, the second fixed connecting part 16 is an insertion hole, the insertion protrusion is inserted into the insertion hole, and the valve cover 9 is detachably connected to the pump body 1. Optionally, the first fixing connection part 91 is snap-fitted with the second fixing connection part 16.
In order to make the product structure more compact, the valve cover 9 of this embodiment is arranged between the pump body 1 and the pump cover 8. In an embodiment, the pump cover 8 is detachably connected to the pump body 1, and is separated from the valve cover 9 or is in contact with the valve cover 9 but not connected thereto, after the diaphragm 3 is damaged, the pump cover 8 can be detached from the pump body 1, so that the diaphragm 3 can be conveniently maintained and replaced, and after the pump cover 8 is detached, the first check valve 10 and the second check valve 20 are still fixed to the pump body 1 through the valve cover 9, and it can be seen that whether the pump cover 8 is detached or not does not affect the first check valve 10 and the second check valve 20. The connection mode between the pump cover 8 and the pump body 1 can be selected from the existing random detachable connection modes, such as threaded connection, clamping connection and the like.
In another embodiment, the pump cover 8 is detachably connected with the pump body 1 and the valve cover 9 respectively. After the diaphragm 3 is damaged, the pump cover 8 can be detached from the pump body 1 and the valve cover 9, so that the diaphragm 3 is convenient to maintain and replace, after the pump cover 8 is detached, the first check valve 10 and the second check valve 20 are still fixed on the pump body 1 through the valve cover 9, and whether the pump cover 8 is detached can not influence the first check valve 10 and the second check valve 20. The connection mode between the pump cover 8 and the pump body 1 and the valve cover 9 can be selected from the existing arbitrary detachable connection mode, such as threaded connection, clamping connection and the like.
In the double-diaphragm pump, the first check valve 10 includes a first liquid inlet check valve for controlling the opening and closing of the first liquid inlet and a second liquid inlet check valve for controlling the opening and closing of the second liquid inlet, and the second check valve 20 includes a first liquid outlet check valve for controlling the opening and closing of the first liquid outlet and a second liquid outlet check valve for controlling the opening and closing of the second liquid outlet. Valve gap 9 includes first valve gap 9 and second valve gap 9, and first feed liquor check valve is fixed on first valve gap 9 with first play liquid check valve to first feed liquor check valve can be dismantled through first valve gap 9 with first play liquid check valve and fix on the pump body 1. The second liquid inlet one-way valve and the second liquid outlet one-way valve are fixed on the second valve cover 9, and the second liquid inlet one-way valve and the second liquid outlet one-way valve are detachably fixed on the pump body 1 through the second valve cover 9. Specifically, first valve gap 9 can be dismantled and connect in one side of the first pump cover of pump body 1 orientation to fix first feed liquor check valve and first play liquid check valve on the pump body 1. The second valve cover 9 is detachably connected to one side, facing the second pump cover, of the pump body 1, so that the second liquid inlet one-way valve and the second liquid outlet one-way valve are fixed to the pump body 1.
In this embodiment, first feed liquor check valve is relative and establish with the second feed liquor check valve, and first play liquid check valve is relative and establish with the second play liquid check valve for the structure of two diaphragm pumps is compacter, is favorable to the miniaturized design of two diaphragm pumps.
Further, referring to fig. 10 to 12, the diaphragm pump 520 may further include a pressure relief device 2, the pump body 1 is provided with a pressure relief port 13, the liquid inlet 11 is communicated with the liquid outlet 12 through a flow channel, and the pressure relief port 13 is communicated with the flow channel. The pressure relief device 2 is arranged at the pressure relief opening 13, and in this embodiment, the pressure relief device 2 comprises a valve 21 and an elastic return member 22. A valve 21 is provided corresponding to the relief port 13, and the valve 21 is used to seal the relief port 13. The elastic restoring member 22 is connected to the valve 21, and the elastic restoring member 22 of this embodiment is used for providing an elastic restoring force to the valve 21. The valve 21 can be urged to seal the relief port 13 by the elastic restoring force of the elastic restoring member 22. When the hydraulic pressure in the pump body 1 exceeds the preset pressure threshold, the valve 21 is separated from the pressure relief opening 13 under the action of the jacking force of the pesticide, the pesticide flows out from the pressure relief opening 13, and the hydraulic pressure in the pump body 1 is reduced.
When the diaphragm pump 520 works normally, pesticide enters the flow channel in the pump body 1 from the liquid inlet 11, is pumped to the spray head 400 through the liquid outlet 12, and is sprayed out by the spray head 400. When the spray head 400 is blocked, the passage between the liquid outlet 12 and the spray head 400 is cut off, pesticide cannot flow from the liquid outlet 12 to the spray head 400, and pesticide still enters the flow channel in the pump body 1 from the liquid inlet 11, so that the hydraulic pressure in the pump body 1 is increased. When the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold value, the pesticide props against the valve 21, when the propping force of the pesticide is larger than the elastic restoring force exerted on the valve 21 by the elastic restoring piece 22, the valve 21 is separated from the pressure relief opening 13, the pesticide enters a flow channel in the pump body 1 from the liquid inlet 11 and then flows out from the pressure relief opening 13, and the overpressure protection of the diaphragm pump 520 is realized.
In this embodiment, the preset pressure threshold and the propping force are both positively correlated with the elastic restoring force, i.e., the larger the elastic restoring force is, the larger the preset pressure threshold and the propping force are.
In the embodiment of the invention, the pressure relief opening 13 is formed in the pump body 1, and the pressure relief device 2 matched with the pressure relief opening 13 is additionally arranged, so that when the hydraulic pressure in the pump body 1 is too high, the pressure relief device 2 is separated from the pressure relief opening 13, and the liquid in the pump body 1 flows out through the pressure relief opening 13, so that the overpressure protection of the diaphragm pump 520 is realized, and compared with the high-cost electronic pressure gauge 550, the mode that the pressure relief device 2 is matched with the pressure relief opening 13 has the advantages of low cost, more timely response, higher stability and the like; moreover, the liquid flowing out of the pressure relief port 13 enters the pump body 1 again through the liquid inlet 11, so that the problems of resource waste, environmental pollution and the like caused by liquid leakage are avoided.
The pump body 1 of the present embodiment may further include a liquid return port 14, the liquid return port 14 is communicated with the flow passage, and the pressure relief port 13 is communicated with the liquid return port 14 through a return passage. The pesticide flowing out of the pressure relief port 13 can enter the flow channel in the pump body 1 again through the liquid return port 14, so that the problems of resource waste, environmental pollution and the like caused by liquid leakage are avoided.
Referring to fig. 12, a cone valve is arranged on one side of the valve 21 facing the pressure relief opening 13, and the cone valve is inserted into the pressure relief opening 13. When the diaphragm pump 520 normally operates, the valve 21 is fixed in the pressure relief port 13 by the engagement of the cone valve with the pressure relief port 13. When the nozzle 400 is blocked and the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the pesticide in the pump body 1 props the cone valve, and when the propping force of the pesticide overcomes the elastic restoring force, the valve 21 is propped open and separated from the pressure relief opening 13.
In order to better realize overpressure protection, the valve 21 of this embodiment is made of a flexible material, such as rubber, plastic, etc. By adopting the flexible valve 21, when the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold value, the pesticide in the pump body 1 can jack the valve 21 easily, so that the pressure relief protection function is realized.
In this embodiment, the elastic return element 22 is attached to the surface of the valve 21 facing away from the pressure relief opening 13. Optionally, the resilient return member 22 is integrally formed on the valve 21. Optionally, a fixed end is provided on a surface of the valve 21 opposite to the pressure relief opening 13, and the elastic restoring member 22 is fixedly connected to the fixed end. The connection between the elastic restoring member 22 and the fixing end can be any type of connection, for example, the elastic restoring member 22 can be sleeved on the fixing end.
In order to make the elastic restoring member 22 apply elastic restoring forces of different magnitudes to the valve 21, referring to fig. 11 and 12, the pressure relief device 2 of the present embodiment further includes a cover 23, the cover 23 is fixedly connected to the pump body 1, and the elastic restoring member 22 is movably connected to the cover 23. When the elastic restoring member 22 moves to different positions relative to the cover 23, the elastic restoring member 22 can apply elastic restoring forces of different magnitudes to the valve 21, and the valve 21 can seal the pressure relief opening 13 under the action of the elastic restoring force applied by the elastic restoring member 22. The magnitude of the elastic restoring force applied to the valve 21 by the elastic restoring piece 22 is adjusted, so that the magnitude of the preset pressure threshold value is adjusted, and different pressure protection requirements are met.
The cover body 23 of this embodiment covers the pressure relief opening 13, the cover body 23 and the pump body 1 surround to form an accommodating space, the valve 21 is accommodated in the accommodating space, and the valve 21 is fixedly connected with the inner side wall of the cover body 23, and the valve 21 is accommodated in the accommodating space, so that the valve 21 is prevented from being lost due to separation from the pressure relief opening 13 during pressure relief.
The cover 23 and the pump body 1 can be fixedly connected by any conventional fixing means, and in this embodiment, referring to fig. 11, the cover 23 and the pump body 1 are fixedly connected by a fixing member 27 (e.g., a bolt).
In this embodiment, the cover 23 has a first opening, and the elastic restoring member 22 can be directly or indirectly engaged with the first opening to apply elastic restoring forces of different magnitudes to the valve 21. The elastic restoring member 22 of this embodiment is connected to a side of the valve 21 opposite to the pressure relief opening 13, and the first opening portion is located at a predetermined distance from the side of the valve 21 opposite to the pressure relief opening 13. The first opening portion may be a circular hole or a hole having another shape, and this embodiment will be described by taking the first opening portion as a circular hole as an example.
The application of different levels of elastic restoring force by the elastic restoring member 22 to the valve 21 can be achieved based on different configurations, for example, in one implementation, the elastic restoring member 22 is movably inserted into the first opening portion. When the elastic restoring member 22 moves to different positions in the first opening portion with respect to the first opening portion, the elastic restoring member 22 can apply elastic restoring forces of different magnitudes to the valve 21. Optionally, the resilient return member 22 is compressed in the first opening. By pressing one end of the elastic resetting piece 22 far away from the valve 21, the elastic resetting piece 22 is gradually compressed, the elastic restoring force applied to the valve 21 by the elastic resetting piece 22 is increased, and the propping force required by pesticide to prop open the valve 21 is also increased. By pulling the end of the elastic resetting member 22 away from the valve 21, the elastic resetting member 22 is gradually stretched but the valve 21 is not separated from the pressure relief opening 13, and the magnitude of the propping force required by the pesticide to prop open the valve 21 is smaller and smaller. To meet the overpressure protection requirements of different diaphragm pumps 520 (different maximum hydraulic pressures that can be tolerated by different diaphragm pumps 520), the position of the resilient return member 22 in the first opening can be moved as desired. In this implementation, the elastic restoring member 22 is made of a flexible material, such as rubber, plastic, etc.
In another implementation, referring again to fig. 11 and 12, the pressure relief device 2 further includes an adjusting element 24, and the adjusting element 24 cooperates with the elastic restoring element 22 to adjust the magnitude of the elastic restoring force, so that the elastic restoring element 22 can apply elastic restoring forces of different magnitudes to the valve 21. In this embodiment, the elastic restoring element 22 is connected at one end to the valve 21 and at the other end to the adjusting element 24, and the adjusting element 24 is rotatably inserted into the first opening. When the adjusting member 24 rotates in the first opening portion relative to the first opening portion, the adjusting member 24 can drive the elastic restoring member 22 to extend and retract, so as to adjust the magnitude of the elastic restoring force. Specifically, when the adjusting member 24 rotates in the first opening portion in the first direction, the adjusting member 24 moves toward the valve 21, so that the elastic restoring member 22 is gradually compressed, the elastic restoring force applied to the valve 21 by the elastic restoring member 22 becomes larger and larger, and the magnitude of the propping force required by the pesticide to prop open the valve 21 becomes larger and larger. When the adjusting member 24 rotates in the first opening 5111 in the second direction, the adjusting member 24 moves away from the valve 21, so that the elastic resetting member 22 is gradually stretched but the valve 21 is not separated from the pressure relief opening 13, the elastic restoring force applied to the valve 21 by the elastic resetting member 22 becomes smaller and smaller, and the magnitude of the propping force required by the pesticide to prop open the valve 21 becomes smaller and smaller. The first direction is different from the second direction, and optionally, the first direction is clockwise, and the second direction is counterclockwise. To meet the overpressure protection requirements of different diaphragm pumps 520 (different maximum hydraulic pressures can be supported by different diaphragm pumps 520), the adjustment member 24 can be rotated as desired.
The type of the elastic restoring member 22 can be selected according to the requirement, and optionally, the elastic restoring member 22 can be made of a flexible material, such as rubber, plastic, and the like; optionally, the resilient return member 22 is a spring. The type of the adjustment member 24 can be selected as desired, and optionally, the adjustment member 24 is a threaded member, such as a screw, that is threadedly and rotatably coupled to the first opening portion. In this implementation, the elastic restoring member 22 is a spring, and the adjusting member 24 is a screw. One end of the spring is sleeved on the fixed end, and the other end of the spring is sleeved on the screw.
In addition, in order to facilitate the user to adjust the expansion and contraction of the elastic restoring member 22, a part of the adjusting member 24 is inserted into the first opening portion and exposed outside the first opening portion for the user to adjust.
With further reference to fig. 11 and 12, the pressure relief device 2 of the present embodiment may further include a travel switch 25, the elastic reset member 22 abuts against one end of the valve 21, and the travel switch 25 abuts against the other end of the valve 21, so that the structural distribution of the pressure relief device 2 is more reasonable and compact. In this embodiment, the elastic reset element 22 and the travel switch 25 are both abutted against the surface of the valve 21 facing away from the pressure relief opening 13. When the spray head 400 is blocked and the hydraulic pressure in the pump body 1 exceeds a preset pressure threshold, the pesticide in the pump body 1 jacks the valve 21, so that the valve 21 is separated from the pressure relief opening 13, the valve 21 pushes the travel switch 25 to move, the travel switch 25 can detect the movement amount of the valve 21 in time, and an overpressure signal is transmitted to the rear end (control center).
The cover 23 of the present embodiment has a second opening portion, the stroke switch 25 is inserted into the second opening portion, and the stroke switch 25 is fixed by the second opening portion, thereby preventing the stroke switch 25 from being lost. In the present embodiment, the stroke switch 25 is movably inserted in the second opening portion.
Furthermore, referring to fig. 11 and 12, the pressure relief device 2 of the present embodiment may further include an auxiliary element 26, the auxiliary element 26 is disposed on a surface of the valve 21 opposite to the pressure relief port 13, and the stroke switch 25 and the elastic restoring element 22 are abutted to the valve 21 through the auxiliary element 26. By arranging the auxiliary part 26, the flexible valve 21 can better seal the pressure relief opening 13, and the movement of the valve 21 is timely transmitted to the travel switch 25 when the valve 21 is separated from the pressure relief opening 13.
The auxiliary 26 of the present embodiment is provided with a third opening. The elastic restoring member 22 can be abutted with the valve 21 through the auxiliary member 26 in different manners, for example, in some embodiments, the elastic restoring member 22 can be connected with the valve 21 through the third opening. In other embodiments, a portion (fixed end) of the valve 21 is connected to the elastic restoring member 22 through the third opening.
The travel switch 25 can also be abutted against the valve 21 by the auxiliary element 26 in different manners, and optionally, the auxiliary element 26 is fixedly connected with the surface of the valve 21 opposite to the pressure relief opening 13, for example, the auxiliary element 26 is fixedly connected with the surface of the valve 21 opposite to the pressure relief opening 13 by bonding, clamping or other manners. Alternatively, the auxiliary member 26 is accommodated in an accommodating space formed by the cover 23 and the pump body 1, and the auxiliary member 26 is movably connected to an inner side wall of the cover 23.
The auxiliary member 26 of this embodiment is a rigid member such as stainless steel. Optionally, the auxiliary member 26 is a rigid sheet structure, and the auxiliary member 26 of the rigid sheet structure can not only enable the flexible valve 21 to better seal the pressure relief opening 13 without adding too much weight to the pressure relief device 2, but also can timely transmit the movement of the valve 21 to the travel switch 25 when the valve 21 is separated from the pressure relief opening 13.
The driving mechanism 4 of the present embodiment includes a motor, and further, in conjunction with fig. 13 to 17, the motor may include a motor main body 41, a motor base 42, a motor shaft 43 (i.e., a spindle), a protective cover 44, a static seal 45, and a dynamic seal 46. The motor main body 41 includes a motor rotor 411 and a motor stator 412. The motor base 42 is provided with a pump body mounting surface 421, a motor mounting surface 422, and mounting holes 423, the pump body mounting surface 421 is used for mounting the pump body 1 of the diaphragm pump 520, and the motor mounting surface 422 is used for mounting the motor main body 41. The pump body mounting surface 421 and the motor mounting surface 422 of the present embodiment are respectively located on opposite sides of the motor base 42, that is, the pump body mounting surface 421 and the motor mounting surface 422 are disposed opposite to each other. Further, the mounting hole 423 penetrates the motor mounting surface 422 and the pump body mounting surface 421. The motor shaft 43 of this embodiment is installed in the mounting hole 423, wherein, the motor shaft 43 includes the link and power take off, and the link stretches out from the one end of mounting hole 423, and power take off stretches out from the other end of mounting hole 423, and the link is used for with motor body 41 fixed connection, and power take off is used for output power, drives diaphragm 3 reciprocating motion of diaphragm pump 520.
In this embodiment, the motor rotor 411 is fixedly connected to the motor shaft 43, and the motor rotor 411 is used for driving the motor shaft 43 to rotate. Alternatively, the motor rotor 411 rotates, and the motor shaft 43 rotates synchronously; alternatively, the motor shaft 43 and the electronic rotor rotate asynchronously. Further, the motor stator 412 is adapted to cooperate with the motor rotor 411. The manner of cooperation between the electronic stator, the motor rotor 411 and the motor shaft 43 is prior art and will not be described in detail herein.
In this embodiment, the protection cover 44 is detachably connected to the motor mounting surface 422, the protection cover 44 and the motor base 42 together form an accommodating cavity, the connection end of the motor shaft 43, the motor rotor 411 and the motor stator 412 are accommodated in the accommodating cavity, and the components such as the motor rotor 411 and the motor stator 412 are sealed by the accommodating cavity, so that the components such as the motor rotor 411 and the motor stator 412 are protected. The static sealing element 45 of this embodiment is disposed at the connection between the protection cover 44 and the motor base 42, and static sealing between the protection cover 44 and the motor base 42 is achieved through the static sealing element 45, so that liquid is prevented from entering the accommodating cavity from a gap at the connection between the protection cover 44 and the motor base 42. The dynamic seal 46 is accommodated in the mounting hole 423, one end of the dynamic seal 46 abuts against the outer circumferential surface of the motor shaft 43 near the power output end, and the other end abuts against the inner side wall of the mounting hole 423, so that dynamic sealing between the outer circumferential surface of the motor shaft 43 near the power output end and the side wall of the mounting hole 423 is realized through the dynamic seal 46, and liquid is prevented from entering the accommodating cavity from a gap between the outer circumferential surface of the motor shaft 43 near the power output end and the side wall of the mounting hole 423.
In the embodiment of the invention, the static sealing element 45 is arranged at the joint of the protective cover 44 and the motor base 42, and the dynamic sealing element 46 is arranged at the joint of the motor shaft 43 and the mounting hole 423, so that the motor is isolated from the outside in a dynamic and static sealing combination mode, liquid is prevented from entering the motor from the joint of the protective cover 44 and the motor base 42 and the joint of the motor shaft 43 and the mounting hole 423, the motor is effectively protected, and the service life of the motor is prolonged.
The protective cover 44 and the motor mounting surface 422 can be matched in detachable connection modes such as clamping, screw connection, fastening and the like, in this embodiment, a first fixed connecting piece is arranged on the motor mounting surface 422, and a second fixed connecting piece is arranged on the protective cover 44 corresponding to the first fixed connecting piece. The first fixed connection cooperates with the second fixed connection to removably attach the protective cover 44 to the motor mounting surface 422. Optionally, the first fixing connector is a threaded hole, and the second fixing connector is a screw.
The static seal 45 may be a seal ring or another structure capable of achieving static sealing. In this embodiment, the static seal 45 is a seal ring. Optionally, the motor base 42 is provided with a mounting flange on the motor mounting surface 422, the sealing ring is sleeved and fixed on the mounting flange of the motor base 42, the protective cover 44 is sleeved and fixed on the mounting flange of the motor base 42 and is abutted against the sealing ring, and the sealing connection between the protective cover 44 and the mounting flange is realized by the sealing ring. The sealing ring of this embodiment can be rubber seal, also can be other flexible sealing rings.
The dynamic seal 46 may be a sealing framework or other structures capable of achieving dynamic sealing. In this embodiment, the dynamic sealing element 46 is a sealing framework, the sealing framework is annular, the annular sealing framework is sleeved on the motor shaft 43, and the outer circumferential surface of the motor shaft 43 close to the power output end is hermetically connected with the inner side wall of the mounting hole 423 by the arrangement of the annular sealing framework.
The specific structure of the sealing frame can be designed as required, in this embodiment, in order to reduce the weight of the sealing frame and reduce the load influence of the sealing frame on the motor, referring to fig. 15, a first recessed portion 461 and a first abutting portion 462 and a second abutting portion 463 respectively disposed at two sides of the first recessed portion 461 are disposed on one side of the sealing frame facing the motor shaft 43, and the first abutting portion 462 and the second abutting portion 463 are distributed along the axial direction of the motor shaft 43. When the seal frame is fitted over the motor shaft 43, the first abutting portion 462 and the second abutting portion 463 abut against the outer circumferential surface of the motor shaft 43. By providing the first recess 461, the weight of the sealing frame is reduced; moreover, the first and second abutting portions 462 and 463 located on both sides of the first recess 461 achieve connection between the seal frame and the outer peripheral surface of the motor shaft 43 at different positions, and ensure sealed connection between the seal frame and the outer peripheral surface of the motor shaft 43.
Further, in order to realize the tight connection between the sealing frame and the inner side wall of the mounting hole 423, referring to fig. 15 again, one side of the sealing frame away from the motor shaft 43 is provided with a third abutting portion 464, the inner side wall of the mounting hole 423 is provided with a step portion, the third abutting portion 464 abuts against the step portion, and the sealing connection between the sealing frame and the inner side wall of the mounting hole 423 is realized through the abutting fit between the third abutting portion 464 and the step portion.
Furthermore, in order to further reduce the weight of the sealing frame and reduce the load influence of the sealing frame on the motor, referring to fig. 15, a second recessed portion 465 is provided between the third abutting portion 464 and the first abutting portion 462 and/or between the third abutting portion 464 and the first recessed portion 461. Alternatively, the direction of depression of the second depression 465 is toward the power take-off.
In addition, with reference to fig. 13, 14, 16 and 17, the motor of the present embodiment may further include a first bearing 47, and the first bearing 47 is sleeved and fixed on the power output end. The first bearing 47 can be directly connected with the diaphragm 3 or connected with the diaphragm 3 through the transmission mechanism 6, and directly or indirectly transmits the power output by the power output end to the diaphragm 3 to drive the diaphragm 3 to reciprocate. The first bearing 47 of this embodiment is exposed outside the motor, and optionally, the first bearing 47 is a waterproof bearing, which is beneficial to waterproof protection of the first bearing 47.
Referring to fig. 14, the motor shaft 43 of the present embodiment is rotatably inserted into the mounting hole 423 through the second bearing 410, the second bearing 410 is located in the mounting hole 423 and is disposed near the power output end, and the dynamic seal 46 is disposed near the second bearing 410.
In this embodiment, the motor rotor 411 is sleeved on the motor shaft 43, and the motor rotor 411 rotates to drive the motor shaft 43 to rotate. Optionally, the motor rotor 411 and the motor shaft 43 are integrally formed, and the motor rotor 411 rotates to drive the motor shaft 43 to synchronously rotate. Optionally, the motor rotor 411 and the motor shaft 43 are independent components, the motor rotor 411 is fixedly sleeved on the motor shaft 43, and the motor shaft 43 can rotate synchronously or asynchronously along with the motor rotor 411.
Further, referring to fig. 14, the motor stator 412 is rotatably disposed on the motor shaft 43 and located inside the motor rotor 411, and when the motor is operated, the motor stator 412 keeps stationary. Optionally, the motor stator 412 is rotatably sleeved on the motor shaft 43 through a third bearing 420.
The motor rotor 411 of the present embodiment includes a rotor coil, and the motor stator 412 includes a stator coil, which cooperate to allow the motor rotor 411 to rotate.
Referring again to fig. 13, 14, 16 and 17, the motor of the present embodiment may further include an electrical interface 413 and an electrical plug 48. The electrical interface 413 is disposed on the motor base 42, and the electrical interface 413 is electrically connected to the rotor coil and the stator coil, respectively. The electric plug 48 of this embodiment can be dismantled the electricity with electrical interface 413 and be connected external power source through electric plug 48, supplies power to the motor, and rotor coil and stator coil go up the electricity cooperation, and electric motor rotor 411 rotates.
The motor of this embodiment may also include a circuit board 414 for controlling operation of the motor and/or sensing motor operating parameters. The electrical interface 413 is electrically connected to the rotor coil and the stator coil respectively through a circuit board 414, the circuit board 414 is accommodated in the accommodating cavity, and the circuit board 414 is sleeved on the motor shaft 43. Optionally, a circuit board 414 is positioned between the dynamic seal 46 and the motor stator 412.
Further, the motor of the present embodiment may further include a sealing structure 49, and the sealing structure 49 is disposed on an inner sidewall of the electrical port 413. When the electrical plug 48 is plugged into the electrical interface 413, the sealing structure 49 is sleeved on the electrical plug 48. The sealing structure 49 of the present embodiment is a flexible sealing ring, such as a rubber sealing ring, and static sealing of the connection between the electrical interface 413 and the electrical plug 48 is achieved through the sealing structure 49, so that liquid is prevented from entering the receiving cavity from a gap at the connection between the electrical interface 413 and the electrical plug 48.
The fixed connection mode of the sealing structure 49 and the electrical interface 413 can select any type of existing connection mode, optionally, a protrusion is arranged on the outer side wall of the sealing structure 49, a groove is arranged at the corresponding position of the electrical interface 413, and the protrusion is matched with the groove.
To further secure the electrical plug 48, in one embodiment, the motor mount 42 is provided with a third fixed connection adjacent the electrical port 413, and the electrical plug 48 is provided with a fourth fixed connection corresponding to the third fixed connection, the third fixed connection cooperating with the fourth fixed connection to removably connect the electrical plug 48 to the electrical port 413. Optionally, the third fixing connector is a threaded hole, and the fourth fixing connector is a screw.
After the dynamic sealing element 46, the static sealing element 45 and the sealing structure 49 of the embodiment are adopted, the waterproof grade of the motor can reach IP68, liquid can be prevented from entering the motor, the motor is effectively protected, and the service life of the motor is prolonged.
Optionally, the pressure relief opening 13 and the motor are respectively arranged on two opposite sides of the pump body 1 (or two different sides of the pump body 1), so that pesticide flowing out of the pressure relief opening 13 is prevented from entering the motor.
The diaphragm pump 520 of the above-mentioned embodiment can be used on the airborne spraying system 500, and this airborne spraying system 500 can be carried on the agricultural plant protection machine, such as plant protection unmanned aerial vehicle, pesticide spray truck or manpower sprinkler.
With reference to fig. 18 to 20, an onboard spraying system 500 is further provided according to an embodiment of the present invention, and the onboard spraying system 500 may include a fixing frame 510, a diaphragm pump 520, and a connecting member 530. The fixing frame 510 is provided with a plurality of openings 511, each opening 511 includes a first opening 5111 and a second opening 5112 communicated with the first opening 5111, and the caliber of the first opening 5111 is larger than that of the second opening 5112. The diaphragm pumps 520 and the connectors 530 also include a plurality of, optionally one-to-one, openings 511, diaphragm pumps 520, and connectors 530, with the plurality of connectors 530 being used to secure the plurality of diaphragm pumps 520 in the corresponding openings 511.
In the present embodiment, each link 530 has a link main body 531 and a stopper 532. The connecting body 531 is fixedly connected to the corresponding diaphragm pump 520, and the stopper 532 is disposed on the connecting body 531. The size of the blocking portion 532 of the present embodiment is larger than the aperture of the second opening 5112 and smaller than or equal to the aperture of the first opening 5111, so that the blocking portion can pass through the first opening 5111 but cannot pass through the second opening. When the connector 530 is fitted with the opening 511, the stopper can pass through the first opening 5111, and the connecting body 531 can slide from the first opening 5111 into the second opening 5112, so that the stopper 532 is blocked by the circumference of the second opening 5112, thereby fixing the corresponding diaphragm pump 520 to the fixing frame 510. In the embodiment of the present invention, the size of the stopper 532 refers to the size of the stopper 532 in the direction perpendicular to the direction in which the stopper 532 penetrates the first opening 5111.
Specifically, the installation process of the diaphragm pump 520 includes: the end of the connecting body 531 of the connecting member 530 far from the stopper portion 532 is fixedly connected to the diaphragm pump 520, then the stopper portion 532 penetrates through the first opening 5111, the connecting body 531 slides into the second opening 5112 from the first opening 5111, and the stopper portion 532 is blocked by the periphery of the second opening 5112, so that the corresponding diaphragm pump 520 is fixed to the fixing frame 510.
The disassembling process of the diaphragm pump 520 includes: when the connecting body 531 of the connecting member 530 slides from the second opening 5112 into the first opening 5111, the blocking portion 532 can be pulled out from the first opening 5111 toward the corresponding diaphragm pump 520, so that the connecting member 530 is separated from the opening 511, and the corresponding diaphragm pump 520 is detached from the fixing frame 510.
In the embodiment of the invention, the fixing frame 510 is provided with the first opening 5111 and the second opening 5112 which are communicated with each other and have different calibers, when the diaphragm pump 520 is installed on the fixing frame 510, the connecting piece 530 penetrates through the first opening 5111 and slides into the second opening 5112, when the diaphragm pump 520 is disassembled from the fixing frame 510, the connecting piece 530 slides from the second opening 5112 to the first opening 5111, and then the connecting piece 530 is separated from the first opening 5111.
The fixing frame 510 may include a fixing plate. Optionally, the fixing plate is a carbon plate. It will be appreciated that the diaphragm pump 520 in the on-board sprinkler system 500 may be replaced with other types of pumps.
In this embodiment, referring to fig. 18, the plurality of openings 511 are arranged on the fixing frame 510 at intervals in a row, and the arrangement of the openings 511 makes the plurality of diaphragm pumps 520 fixed on the fixing frame 510 in a row, so that even if one of the diaphragm pumps 520 is damaged to cause liquid leakage during use, the leaked liquid (which may be water or liquid medicine) does not enter other diaphragm pumps 520, which is beneficial to protecting the diaphragm pumps 520. Of course, the arrangement of the plurality of openings 511 is not limited thereto, and other arrangements may be selected, for example, the plurality of openings 511 are arranged in two rows, each row includes one or more diaphragm pumps 520 arranged at intervals, optionally, the adjacent openings 511 in the two rows of openings 511 are staggered, so as to reduce the influence of the diaphragm pumps 520 fixed by the upper row of openings 511 on the diaphragm pumps 520 fixed by the lower row of openings 511 due to damage of leakage liquid.
In the embodiment of the present invention, the arrangement direction of the openings 511 arranged at intervals in a row is referred to as a first direction.
Referring to fig. 18 and 19, the first opening 5111 is located above the second opening 5112, and the connecting body 531 can be easily slid into the second opening 5112 from the first opening 5111. Optionally, the first opening 5111 is located right above the second opening 5112, and a line connecting the center of the first opening 5111 and the center of the second opening 5112 is perpendicular to the first direction. Optionally, the second opening 5112 is offset to one side of the first opening 5111 and is located below the first opening 5111, and a connection line between the center of the first opening 5111 and the center of the second opening 5112 is inclined with respect to the first direction. Of course, in other embodiments, the first opening 5111 and the second opening 5112 may be arranged along the first direction, and a connection line between the center of the first opening 5111 and the center of the second opening 5112 is parallel to the first direction.
In addition, the shapes of the first opening 5111 and the second opening 5112 may be set as needed. For example, in one embodiment, the first opening 5111 is a circular hole, and the second opening 5112 is a non-circular hole (e.g., a square hole). In another embodiment, the first opening 5111 is a non-circular hole (e.g., a square hole), and the second opening 5112 is a circular hole. In yet another embodiment, the first opening 5111 and the second opening 5112 are both circular holes.
The connecting members 530 of this embodiment may be independent of each other or may be an integral structure. In one embodiment, the connecting members 530 are disposed independently of each other, each connecting member 530 secures a corresponding diaphragm pump 520 in a corresponding opening 511, and each diaphragm pump 520 can be independently mounted and dismounted with respect to the fixing frame 510, thereby facilitating later maintenance. Alternatively, the end of the connecting body 531 of each connecting member 530 remote from the stopper 532 is integrally formed on the housing of the diaphragm pump 520. Alternatively, the end of the connecting body 531 of each connecting member 530 away from the stopping portion 532 may be detachably connected to the housing of the diaphragm pump 520, for example, by screwing, clipping, etc.
In another embodiment, referring to fig. 21, a plurality of connectors 530 are connected by a connecting bracket 533 to form a unitary structure. In this embodiment, the connecting bracket 533 is fixedly connected to the plurality of diaphragm pumps 520. Optionally, the connecting bracket 533 is detachably connected to each diaphragm pump 520, for example, detachably connected to the housing of the diaphragm pump 520 by means of screw connection, clamping connection, etc., so that the diaphragm pump 520 can be detached from the connecting bracket 533 alone, which facilitates later-stage detachment and maintenance of the failed diaphragm pump 520.
In this embodiment, the connecting body 531 is in interference fit with the second opening 5112, the connecting body 531 is extruded in the second opening 5112, and the diaphragm pump 520 can be firmly fixed on the second opening 5112 through the connecting piece 530, so that the problem that the diaphragm pump 520 shakes due to unstable connection between the diaphragm pump 520 and the second opening 5112 in the operation process of the airborne spraying system 500 is avoided.
Of course, in other embodiments, the connecting body 531 and the second opening 5112 may also be in a clearance fit to facilitate the switching of the connecting body 531 between the first opening 5111 and the second opening 5112, thereby facilitating the installation and removal of the diaphragm pump 520. At this time, in order to solve the shaking problem of the diaphragm pump 520 after being installed into the second opening 5112 through the connection member 530, a fixing portion may be provided at a periphery of the second opening 5112, and the fixing portion is engaged with the stopper 532, thereby stably fixing the diaphragm pump 520 to the second opening 5112. The fixing portion and the blocking portion 532 can be matched in a clamping and inserting manner.
In this embodiment, the area of the portion of the blocking portion 532 blocked by the periphery of the second opening 5112 is larger than the preset area threshold, further fixing the diaphragm pump 520 on the second opening 5112 stably.
In addition, in an embodiment, the size of the blocking portion 532 is equal to the caliber of the first opening 5111. The blocking portion 532 can be pulled or pressed with a large force, so that the inner edge of the first opening 5111 presses the blocking portion 532, and the blocking portion 532 is deformed to penetrate through the first opening 5111. In another embodiment, the size of the stopping portion 532 is smaller than the caliber of the first opening 5111, and the stopping portion 532 can easily penetrate through the first opening 5111, thereby facilitating the assembly and disassembly of the diaphragm pump 520.
The connecting member 530 of this embodiment may be made of a flexible material, such as rubber or plastic, so as to reduce the vibration of the diaphragm pump 520 during the operation or transportation process.
In this embodiment, each diaphragm pump 520 includes a water inlet. Alternatively, the water inlets of the plurality of diaphragm pumps 520 are oriented in the same direction. Optionally, the water inlets of the plurality of diaphragm pumps 520 are oriented differently or partially differently.
In the related art, the plurality of diaphragm pumps 520 of the on-board sprinkler system 500 share the same total water inlet, and there may be fluctuation in the liquid flow rate entering the water inlet of each diaphragm pump 520, which may cause a problem of flow channeling among the plurality of diaphragm pumps 520 (caused by the liquid flow rate entering each diaphragm pump 520 being different), which may cause instability of the sprinkler pressure of the on-board sprinkler system 500. In this embodiment, in order to slow down the flow movement between the plurality of diaphragm pumps 520, referring to fig. 18 again, the diaphragm pumps 520 further include a water segregating device 540, the water inlet of each diaphragm pump 520 is communicated with the water segregating device 540, and for the convenience of connecting the water segregating device 540 with the water inlet of each diaphragm pump 520, the water inlets of the plurality of diaphragm pumps 520 of this embodiment are oriented in the same direction. And, the water inlets of the plurality of diaphragm pumps 520 are communicated with each other through the water separator 540. The water separator 540 draws out the liquid in the liquid storage tank 200 and pumps the liquid out through the plurality of diaphragm pumps 520. By providing the water separator 540, the problem of flow channeling between the plurality of diaphragm pumps 520 is solved and the overall water inlet structure is simplified.
Further, referring to fig. 22, an auxiliary water tank 541 is disposed at a position of the water separator 540 close to each water inlet, the auxiliary water tanks 541 are communicated with the corresponding water inlets, and liquid in the water separator 540 enters the corresponding diaphragm pumps 520 through the auxiliary water tanks 541 and the corresponding water inlets, so that flow movement among the diaphragm pumps 520 is further slowed down, and stability of spraying pressure of the airborne spraying system 500 is ensured.
Optionally, the auxiliary water tank 541 is made of a flexible material, such as rubber and plastic, and the auxiliary water tank 541 made of the flexible material can deform to absorb pulsating pressure of the water inlet caused by unstable liquid flow, so that the stability of the spraying pressure of the airborne spraying system 500 is ensured.
In addition, each diaphragm pump 520 of the present embodiment may further include a water outlet. Alternatively, the water outlets of the plurality of diaphragm pumps 520 are oriented the same and opposite to the water inlets. Optionally, the water outlets of the plurality of membrane pumps 520 are oriented differently or partially differently.
In this embodiment, the diaphragm pump 520 has a top and a bottom, and the water inlet and outlet of the diaphragm pump 520 are further described with the top as "up" and the bottom as "down" as references. The water inlets of the plurality of diaphragm pumps 520 of this embodiment are all downward, and the water outlets of the plurality of diaphragm pumps 520 are all upward, which is beneficial to the layout of the pipeline 300.
In order to monitor real-time pressure changes of the diaphragm pump 520, a pressure sensing device is typically mounted on the diaphragm pump 520. In the related art, the diaphragm pump 520 uses a built-in pressure detecting device. However, the pressure detecting means is very vulnerable to damage due to pressure shock, requiring regular maintenance or replacement, and when the built-in pressure detecting means is damaged, it is particularly troublesome to remove and replace, resulting in the necessity of scrapping the entire diaphragm pump 520 after the built-in pressure detecting means is damaged.
In this embodiment, in conjunction with fig. 18 and 22, each diaphragm pump 520 may further include a pressure gauge 550 for detecting a pressure change in the diaphragm pump 520. This pressure gauge 550 detachably connects on the diaphragm pump 520 that corresponds, and the pressure gauge 550 of this embodiment is external and detachable, and the pressure gauge 550 is installed and removed the convenience, need not to pull down diaphragm pump 520, also can change pressure gauge 550 alone. The pressure gauge 550 may be detachably coupled to the corresponding diaphragm pump 520 by a screw or a flange.
The position where the pressure gauge 550 is connected to the diaphragm pump 520 can be selected as desired, and in this embodiment, the pipeline 300 needs to be arranged at the top of the diaphragm pump 520, so that the pressure gauge 550 is arranged at the bottom of the corresponding diaphragm pump 520, and the pressure gauge 550 can be detached quickly.
In addition, each diaphragm pump 520 further includes a drive mechanism 4 as a drive source of the diaphragm pump 520. The type of the driving mechanism 4 can be selected according to the requirement, in this embodiment, the driving mechanism 4 includes a motor, and the motor is located at the top of the corresponding diaphragm pump 520, so as to prevent the leaked liquid from entering the motor after the leakage of the damaged diaphragm pump 520, thereby achieving the purpose of protecting the motor. Alternatively, the motor is located directly on top of the diaphragm pump 520. Optionally, the motor is located at a distance from the top of the diaphragm pump 520. The motor of this embodiment may be fixedly coupled directly or indirectly to the top of the diaphragm pump 520. It will be appreciated that the motor may be replaced by other drive means.
Referring again to fig. 18 and 22, the on-board sprinkler system 500 can further include a mounting bracket 560, the mounting bracket 560 being adapted to be fixedly coupled to an external device, and the mounting bracket 560 being fixedly coupled to the mounting bracket 510. When the on-board sprinkler system 500 is mounted to an external device, the mounting bracket 560 is fixedly coupled to the external device, thereby securing the on-board sprinkler system 500 to the external device.
Optionally, the mounting bracket 560 is detachably and fixedly connected to the fixing frame 510, and any existing fixing manner can be selected for the detachable fixing manner of the mounting bracket 560 and the fixing frame 510, for example, the mounting bracket 560 and the fixing frame 510 are detachably connected based on a thread, a quick-release member, or a welding manner. Optionally, the mounting bracket 560 is integrally formed with the holder 510.
The mounting bracket 560 may include one or more, for example, in one embodiment, the mounting bracket 560 includes a plurality of mounting brackets 560, and the plurality of mounting brackets 560 are spaced apart from each other on the fixing frame 510. When the on-board sprinkler system 500 is mounted to an external device, the plurality of mounting brackets 560 are fixedly coupled to the external device, respectively, thereby stably fixing the on-board sprinkler system 500 to the external device.
In this embodiment, external equipment is agricultural plant protection machine, like plant protection unmanned aerial vehicle, pesticide spray truck, manpower sprinkler etc. uses the airborne sprinkler system 500 of this embodiment on agricultural plant protection machine to satisfy the large-traffic demand of spraying and the many shower nozzles 400 of independent control in the plant protection field. Taking a plant protection unmanned aerial vehicle as an example, the mounting bracket 560 may be installed on the frame 100 of the plant protection unmanned aerial vehicle, thereby installing the onboard spraying system 500 on the frame 100.
Example two
Referring to fig. 23, a second embodiment of the present invention provides an agricultural plant protection machine, which includes a frame 100, a liquid storage tank 200 for storing liquid medicine, a pipeline 300 communicated with the liquid storage tank 200, a plurality of spray heads 400, and a diaphragm pump. Wherein, the diaphragm pump can be followed liquid reserve tank 200 pump and got pesticide to shower nozzle 400, is spouted the liquid medicine by shower nozzle 400, sprays the pesticide to crops on.
The agricultural plant protection machine of this embodiment can be plant protection unmanned aerial vehicle, also can be pesticide spray truck or manpower sprinkler.
Optionally, the diaphragm pump is the diaphragm pump 520 of the first embodiment. In this embodiment, the liquid inlet 11 of the diaphragm pump 520 is connected to the liquid storage tank 200 through a pipe 300, and the liquid outlet 12 is connected to the spray head 400 through a pipe 300. The diaphragm pump 520 pumps the agricultural chemical from the liquid storage tank 200 to the spray head 400, and the liquid chemical is sprayed out from the spray head 400 to spray the agricultural chemical onto the crops.
In this embodiment, the diaphragm pump 520 is fixedly connected to the frame 100. Taking the plant protection unmanned aerial vehicle as an example, the frame 100 includes the fuselage 110 and the foot rest 120 that links to each other with the fuselage 110 bottom, and the pump body 1 or the pump cover 8 of diaphragm pump 520 are installed on the foot rest 120, and the fixed connection mode of the pump body 1 or the pump cover 8 and the foot rest 120 bottom can select current arbitrary fixed mode, for example, screw thread, joint etc..
Referring also to fig. 23, the housing 100 may further include a horn 130 coupled to the body 110, and the nozzle 400 is disposed at an end of the horn 130 remote from the body 110.
Optionally, the diaphragm pump is the on-board sprinkler system 500 of the first embodiment described above.
In this embodiment, a plurality of diaphragm pumps 520 of the on-board spraying system 500 are connected between the liquid storage tank 200 and the corresponding spray heads 400 through the pipes 300, and the diaphragm pumps 520 are used for pumping the liquid medicine of the liquid storage tank 200 to the corresponding spray heads 400, spraying the liquid medicine from the spray heads 400, and spraying the pesticide onto the crops.
The diverter 540 of the present embodiment of the on-board sprinkler system 500 includes an inlet and a plurality of outlets, the inlet of the diverter 540 being in communication with the tank 200. Optionally, the inlet of the water separator 540 is in communication with the tank 200, either directly or through a conduit 300. The inlet of each diaphragm pump 520 is in communication with the water separator 540 via an outlet of the water separator 540, and optionally the inlet of each diaphragm pump 520 is in communication with the corresponding outlet, either directly or via the conduit 300. Further, the outlet of each diaphragm pump 520 is communicated with the corresponding spray head 400 through the pipe 300. The liquid medicine in the liquid storage tank 200 enters the water separator 540 through the inlet of the water separator 540, the water separator 540 uniformly distributes the liquid medicine to each diaphragm pump 520, the liquid medicine is pumped to the corresponding spray head 400 by the plurality of diaphragm pumps 520, and then the liquid medicine is sprayed out by the spray head 400 to spray the liquid medicine to crops.
In this embodiment, the mounting bracket 560 of the on-board sprinkler system 500 is fixedly coupled to the frame 100. Taking the plant protection unmanned aerial vehicle as an example, the frame 100 includes a body 110 and a foot stool 120 connected with the bottom of the body 110, and the mounting bracket 560 is fixedly connected with the bottom of the body 110. The fixing manner of the mounting bracket 560 to the bottom of the body 110 can be any fixing manner, such as screw thread, snap fit, etc. Referring also to fig. 23, the housing 100 may further include a horn 130 coupled to the body 110, and the nozzle 400 is disposed at an end of the horn 130 remote from the body 110.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element. The diaphragm pump 520 of the agricultural plant protection machine and the agricultural plant protection machine provided by the embodiment of the invention are described in detail, a specific example is applied in the description to explain the principle and the implementation mode of the invention, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.

Claims (30)

1. A diaphragm pump of an agricultural plant protection machine, the diaphragm pump comprising:
the pump body is provided with a liquid inlet and a liquid outlet;
the pump cover is covered on the pump body;
the diaphragm is arranged in the pump body and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity;
a drive mechanism coupled to the diaphragm; and
the diaphragm support is connected with the driving structure, and the contact area between the diaphragm support and the side of the diaphragm away from the pump cover is larger than a preset area threshold value;
the driving mechanism drives the diaphragm to reciprocate relative to the pump cover, so that the cavity is reduced or enlarged;
the diaphragm pump also comprises a first one-way valve for controlling the liquid inlet to be opened and closed, a second one-way valve for controlling the liquid outlet to be opened and closed, and a valve cover for fixing the first one-way valve and the second one-way valve, wherein the valve cover is detachably connected to the pump body so as to fix the first one-way valve and the second one-way valve on the pump body, and the valve cover and the pump cover are respectively and independently arranged;
the valve cover is arranged between the pump body and the pump cover, and the position of the pump cover opposite to the valve cover is staggered with the position of the pump cover opposite to the diaphragm.
2. The diaphragm pump of claim 1 wherein the diaphragm support abuts the diaphragm side away from the pump cover via an arcuate surface.
3. The diaphragm pump of claim 2 wherein the stiffness of the diaphragm support is greater than a preset stiffness threshold.
4. The diaphragm pump of claim 1 wherein the diaphragm support covers a side of the diaphragm distal from the pump cover.
5. The diaphragm pump of claim 1, further comprising a transmission mechanism coupled to the driving mechanism, wherein the driving mechanism is rotated to drive the transmission mechanism to move the diaphragm back and forth relative to the pump cover to change the size of the cavity;
the driving mechanism is connected with the diaphragm support through the transmission mechanism.
6. The diaphragm pump of claim 5 wherein the transmission mechanism comprises an eccentric rotating member;
the driving mechanism is connected with the eccentric rotating piece, the driving mechanism rotates to drive the eccentric rotating piece to rotate, and the eccentric rotating piece pushes the diaphragm to move.
7. The diaphragm pump of claim 6 wherein said drive mechanism further comprises a frame and a coupling member disposed on said frame, said coupling member coupled to said diaphragm;
the eccentric rotating piece is rotatably inserted into the support, and the eccentric rotating piece rotates to drive the support and the connecting part to push the diaphragm to move.
8. The diaphragm pump of claim 7 wherein said diaphragm support sleeve is fixedly secured to said attachment member.
9. A membrane pump according to claim 7, characterized in that the bracket is provided with a plug-in groove, in which the connection part is plugged.
10. The diaphragm pump of claim 7 wherein the junction of the eccentric rotating member and the bracket is provided with a spacer.
11. The diaphragm pump of claim 7 or 10 wherein a portion of the eccentric rotating member abuts an inner sidewall of the bracket.
12. The diaphragm pump of claim 6 wherein the eccentric rotating member is an eccentric or eccentric bearing.
13. The diaphragm pump of claim 5 wherein said drive mechanism comprises a motor having a shaft extending into said pump body and connected to said drive mechanism.
14. The diaphragm pump of claim 1 wherein the pump cover comprises two and the diaphragm comprises two, the two pump covers mating with the two diaphragms;
the two pump covers are respectively covered on two sides of the pump body, the two diaphragm sheets are respectively assembled on the corresponding pump covers, and the cavity comprises a first cavity and a second cavity which are formed by the two diaphragm sheets and the corresponding pump covers in a surrounding mode;
the driving mechanism drives the two diaphragm sheets to respectively approach or separate from the corresponding pump covers, so that the sizes of the first cavity and the second cavity are changed towards opposite directions.
15. The diaphragm pump of claim 14, wherein the agricultural plant protection machine comprises a pipe;
the diaphragm pump also comprises a first liquid inlet and a first liquid outlet which are respectively communicated with the first cavity, and a second liquid inlet and a second liquid outlet which are respectively communicated with the second cavity, the first liquid inlet and the first liquid outlet, and the second liquid inlet and the second liquid outlet are respectively arranged at the same side of the corresponding pump cover, and the first liquid inlet, the first liquid outlet, the second liquid inlet and the second liquid outlet can be communicated with the pipeline;
when the first cavity is reduced and the second cavity is enlarged, the first liquid outlet and the second liquid inlet are communicated with the pipeline, and the first liquid inlet and the second liquid outlet are closed; when the first cavity is expanded and the second cavity is contracted, the first liquid inlet and the second liquid outlet are communicated with the pipeline, and the first liquid inlet and the second liquid inlet are closed.
16. The utility model provides an agricultural plant protection machine, includes the frame, is used for saving the liquid reserve tank of liquid medicine, the pipeline that is linked together with the liquid reserve tank and sprays the subassembly, its characterized in that still includes through pipe connection is in the liquid reserve tank and sprays the diaphragm pump between the subassembly, the diaphragm pump includes:
the pump body is provided with a liquid inlet and a liquid outlet;
the pump cover is covered on the pump body;
the diaphragm is arranged in the pump body and matched with the pump cover so that the diaphragm and the pump cover surround to form a cavity;
a drive mechanism coupled to the diaphragm; and
the diaphragm support is connected with the driving structure, and the contact area between the diaphragm support and the side of the diaphragm away from the pump cover is larger than a preset area threshold value;
the driving mechanism drives the diaphragm to reciprocate relative to the pump cover, so that the cavity is reduced or enlarged;
the diaphragm pump also comprises a first one-way valve for controlling the liquid inlet to be opened and closed, a second one-way valve for controlling the liquid outlet to be opened and closed, and a valve cover for fixing the first one-way valve and the second one-way valve, wherein the valve cover is detachably connected to the pump body so as to fix the first one-way valve and the second one-way valve on the pump body, and the valve cover and the pump cover are respectively and independently arranged;
the valve cover is arranged between the pump body and the pump cover, and the position of the pump cover opposite to the valve cover is staggered with the position of the pump cover opposite to the diaphragm.
17. The agricultural plant protection machine of claim 16, wherein the diaphragm support abuts the side of the diaphragm remote from the pump cap by an arcuate surface.
18. The agricultural plant protection machine of claim 17, wherein the stiffness of the membrane support is greater than a preset stiffness threshold.
19. The agricultural plant protection machine of claim 16, wherein the diaphragm support covers a side of the diaphragm remote from the pump cap.
20. The agricultural plant protection machine of claim 16, wherein the diaphragm pump further comprises a transmission mechanism, the transmission mechanism is connected to the driving mechanism, and the driving mechanism rotates to drive the transmission mechanism to push the diaphragm to move back and forth relative to the pump cover so as to change the size of the cavity;
the driving mechanism is connected with the diaphragm support through the transmission mechanism.
21. The agricultural plant protection machine of claim 20, wherein the transmission mechanism includes an eccentric rotating member;
the driving mechanism is connected with the eccentric rotating piece, the driving mechanism rotates to drive the eccentric rotating piece to rotate, and the eccentric rotating piece pushes the diaphragm to move.
22. The agricultural plant protection machine of claim 21, wherein said transmission mechanism further comprises a frame and a connecting member provided on said frame, said connecting member being connected to said membrane;
the eccentric rotating piece is rotatably inserted into the support, and the eccentric rotating piece rotates to drive the support and the connecting part to push the diaphragm to move.
23. An agricultural plant protection machine according to claim 22, wherein the membrane support sleeve is secured to the connecting member.
24. An agricultural plant protection machine according to claim 22, wherein the bracket is provided with an insertion groove in which the connecting member is inserted.
25. The agricultural plant protection machine of claim 22, wherein a spacer is provided at a junction of the eccentric rotating member and the bracket.
26. The agricultural plant protection machine of claim 22 or 25, wherein a portion of the eccentric rotating member abuts an inner sidewall of the mount.
27. The agricultural plant protection machine of claim 21, wherein the eccentric rotating member is an eccentric wheel or an eccentric bearing.
28. The agricultural plant protection machine of claim 20, wherein said drive mechanism includes a motor having a shaft extending into said pump body and connected to said transmission mechanism.
29. The agricultural plant protection machine of claim 16, wherein said pump caps include two and said diaphragm includes two, said two pump caps mating with said two diaphragms;
the two pump covers are respectively covered on two sides of the pump body, the two diaphragm sheets are respectively assembled on the corresponding pump covers, and the cavity comprises a first cavity and a second cavity which are formed by the two diaphragm sheets and the corresponding pump covers in a surrounding mode;
the driving mechanism drives the two diaphragm sheets to respectively approach or separate from the corresponding pump covers, so that the sizes of the first cavity and the second cavity are changed towards opposite directions.
30. The agricultural plant protection machine of claim 29, wherein the agricultural plant protection machine comprises a pipe;
the diaphragm pump also comprises a first liquid inlet and a first liquid outlet which are respectively communicated with the first cavity, and a second liquid inlet and a second liquid outlet which are respectively communicated with the second cavity, the first liquid inlet and the first liquid outlet, and the second liquid inlet and the second liquid outlet are respectively arranged at the same side of the corresponding pump cover, and the first liquid inlet, the first liquid outlet, the second liquid inlet and the second liquid outlet can be communicated with the pipeline;
when the first cavity is reduced and the second cavity is enlarged, the first liquid outlet and the second liquid inlet are communicated with the pipeline, and the first liquid inlet and the second liquid outlet are closed; when the first cavity is expanded and the second cavity is contracted, the first liquid inlet and the second liquid outlet are communicated with the pipeline, and the first liquid inlet and the second liquid inlet are closed.
CN201880040642.0A 2018-09-30 2018-09-30 Diaphragm pump of agricultural plant protection machine and agricultural plant protection machine Expired - Fee Related CN110799752B (en)

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CN110799752B true CN110799752B (en) 2021-10-29

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CN114776566B (en) * 2022-03-28 2023-12-15 西北核技术研究所 Low-leakage-rate circulating pump based on multi-cavity variable volume

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