CN210050009U - Device for controlling load of air compressor according to flow - Google Patents
Device for controlling load of air compressor according to flow Download PDFInfo
- Publication number
- CN210050009U CN210050009U CN201920834324.3U CN201920834324U CN210050009U CN 210050009 U CN210050009 U CN 210050009U CN 201920834324 U CN201920834324 U CN 201920834324U CN 210050009 U CN210050009 U CN 210050009U
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- compressor
- air
- load
- compressor body
- flow
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- 230000006835 compression Effects 0.000 claims abstract description 24
- 238000007906 compression Methods 0.000 claims abstract description 24
- 230000017525 heat dissipation Effects 0.000 claims abstract description 12
- 239000003381 stabilizer Substances 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 4
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a device according to flow control air compressor machine load relates to air compressor technical field, can't adjust according to the air mass flow of reality when carrying out air compression for solving the air compressor machine among the prior art, all can lead to the machine to load overload when machine idle running or air are less, the extravagant comparatively serious problem of the energy moreover. The bottom of compressor fuselage is provided with the compressor base, the top of compressor fuselage is provided with the top apron, the surface of top apron is provided with the heat dissipation window, and the heat dissipation window has two, one side of compressor fuselage is provided with the pipe arrangement mouth, and the pipe arrangement mouth has a plurality ofly, the surface of compressor fuselage is provided with the side door board, the top of side door board is provided with protection group board, the surface of protection group board is provided with outer display screen, the inside of compressor fuselage is provided with the line concentration room, one side of line concentration room is provided with power supply module.
Description
Technical Field
The utility model relates to an air compressor technical field specifically is a device according to flow control air compressor machine load.
Background
An air compressor is a device for compressing gas. The air compressor is constructed similarly to a water pump. Most air compressors are reciprocating piston type, rotating vane or rotating screw. Centrifugal compressors are very large applications, and the compressor is directly driven by a motor to rotate a crankshaft and drive a connecting rod to reciprocate a piston, so that the volume of a cylinder is changed. Because of the change of the pressure in the cylinder, the air enters the cylinder through the air filter (silencer) by the air inlet valve, in the compression stroke, the compressed air enters the air storage tank through the exhaust pipe and the one-way valve (check valve) by the action of the exhaust valve due to the reduction of the volume of the cylinder, and the automatic stop is realized by the pressure switch control when the exhaust pressure reaches the rated pressure of 0.7 MPa. When the pressure of the air storage tank is reduced to 0.5-0.6 MPa, the pressure switch is automatically connected and started, and the air compressor provides air source power, which is the core equipment of a pneumatic system, and the main body in the electromechanical bleed air source device, which is a device for converting the mechanical energy of a prime mover (usually a motor or a diesel engine) into gas pressure energy, and is an air pressure generating device for compressing air.
However, the existing air compressor cannot be adjusted according to the actual air flow when compressing air, and the machine is overloaded when idling or the air is less, and the energy waste is serious; therefore, the existing requirements are not met, and a device for controlling the load of the air compressor according to the flow is provided for the requirement.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a device according to flow control air compressor machine load to the air compressor machine that proposes in solving above-mentioned background art can't adjust according to the air mass flow of reality when carrying out air compression, all can lead to the machine load to transship when machine idle running or air are less, the extravagant comparatively serious problem of the energy moreover.
In order to achieve the above object, the utility model provides a following technical scheme: a device for controlling the load of an air compressor according to the flow comprises a compressor body, wherein a compressor base is arranged at the bottom of the compressor body, a top cover plate is arranged above the compressor body, two heat dissipation windows are arranged on the outer surface of the top cover plate, a pipeline arrangement port is formed in one side of the compressor body, a plurality of pipeline arrangement ports are formed in the pipeline arrangement port, a side door plate is arranged on the outer surface of the compressor body, a protection assembly plate is arranged above the side door plate, an external display screen is arranged on the outer surface of the protection assembly plate, a line concentration chamber is arranged in the compressor body, a power supply assembly is arranged on one side of the line concentration chamber, a central data box is arranged below the power supply assembly, a voltage stabilizer is arranged on one side of the central data box, a control switch assembly is arranged on one side of the voltage stabilizer, and a voltage regulator is arranged above, the opposite side of central data case is provided with the air compression jar, the top of air compression jar is provided with gas access, the bottom of air compression jar is provided with gas outlet.
Preferably, the input of air compression jar is connected with pressure sensor and flow detector's output, pressure sensor and flow detector's output is connected with microprocessor's input, microprocessor's output is connected with intelligent control module's input, intelligent control module's output is connected with voltage regulator's input, voltage regulator's output is connected with air compression jar's input.
Preferably, the model of the pressure sensor is MIK-P300, the model of the flow detector is VA550, and the model of the microprocessor is GD32F103VCT 6.
Preferably, the top cover plate is connected with the heat dissipation window through a bolt, and a dust screen is arranged on the outer surface of the heat dissipation window.
Preferably, the compressor body is connected with the side door plate in a combined manner, and the outer surface of the side door plate is provided with a catching groove.
Preferably, the central data box is connected with the compressor body through a support, and the power supply assembly is connected with the compressor body through a clamping groove.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses connect in gas piping connector department at the air compression jar and be provided with pressure sensor and flow detector, can detect out inside compressed air's pressure through pressure sensor, flow sensor then can detect the gas flow that the pipeline exported, and to reach the inside microprocessor of device on the signal data that will detect, carry out simple analysis to data by microprocessor, be less than general standard when gas flow, control system can reduce the electric quantity output of the inside power supply module of device through voltage regulator, after the electric quantity reduces, the holistic load operation of compressor also can reduce thereupon, further reduce the consumption of the energy under the prerequisite of guaranteeing the normal operation of machine, the environmental protection and energy saving effect of hoisting device.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a schematic view of the overall internal structure of the present invention;
fig. 3 is a flowchart of the load control of the present invention.
In the figure: 1. a compressor base; 2. a compressor body; 3. a side door panel; 4. protecting the group plate; 5. an external display screen; 6. a top cover plate; 7. a heat dissipation window; 8. a pipe arrangement port; 9. an air compression tank; 10. a gas inlet; 11. a power supply component; 12. a line concentration chamber; 13. a gas outlet; 14. a central data box; 15. a voltage regulator; 16. a voltage regulator; 17. a control switch assembly; 18. a pressure sensor; 19. a flow detector; 20. a microprocessor; 21. and an intelligent control module.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, the present invention provides an embodiment: a device for controlling the load of an air compressor according to the flow comprises a compressor body 2, wherein a compressor base 1 is arranged at the bottom of the compressor body 2, a top cover plate 6 is arranged above the compressor body 2, two heat dissipation windows 7 are arranged on the outer surface of the top cover plate 6, the device is convenient to dissipate heat, a pipeline arrangement port 8 is arranged on one side of the compressor body 2, a plurality of pipeline arrangement ports 8 are arranged, a side door plate 3 is arranged on the outer surface of the compressor body 2, a protection group plate 4 is arranged above the side door plate 3, an outer display screen 5 is arranged on the outer surface of the protection group plate 4, a line concentration chamber 12 is arranged inside the compressor body 2, a power supply component 11 is arranged on one side of the line concentration chamber 12, a central data box 14 is arranged below the power supply component 11, a voltage stabilizer 15 is arranged on one side of the central data box 14, and, stabilize voltage, prevent that the short circuit phenomenon from appearing in the machine, one side of stabiliser 15 is provided with control switch subassembly 17, and control switch subassembly 17's top is provided with voltage regulator 16, and the opposite side of central data case 14 is provided with air compression jar 9, carries out compression treatment to the air, and air compression jar 9's top is provided with gas inlet 10, and air compression jar 9's bottom is provided with gas outlet 13.
Further, the input end of the air compression tank 9 is connected with the output ends of the pressure sensor 18 and the flow detector 19, the output ends of the pressure sensor 18 and the flow detector 19 are connected with the input end of the microprocessor 20, the output end of the microprocessor 20 is connected with the input end of the intelligent control module 21, the output end of the intelligent control module 21 is connected with the input end of the voltage regulator 16, and the output end of the voltage regulator 16 is connected with the input end of the air compression tank 9.
Further, the pressure sensor 18 is of type MIK-P300 for detecting the gas pressure signal, the flow detector 19 is of type VA550, and the microprocessor 20 is of type GD32F103VCT6, allowing simple analysis and operation.
Further, the top cover plate 6 is connected with the heat dissipation window 7 through a bolt, and a dust screen is arranged on the outer surface of the heat dissipation window 7 to prevent dust from entering the device.
Further, compressor fuselage 2 and side door board 3 built-up connection, the surface of side door board 3 is provided with the catching groove, and convenient to use person dismantles.
Furthermore, the central data box 14 is connected with the compressor body 2 through a bracket, and the power supply module 11 is connected with the compressor body 2 through a clamping groove, so that the installation is convenient.
The working principle is as follows: when in use, an output pipeline is plugged into the device from a pipeline arrangement port 8 at one side of the compressor body 2 and is connected with a gas inlet 10 above an air compression tank 9, the air compression tank 9 is connected with a gas pipeline connection port and is provided with a pressure sensor 18 and a flow detector 19, the pressure of internal compressed air can be detected by the pressure sensor 18, the gas flow output by the pipeline can be detected by the flow detector 19, the specific flow rate can be calculated by setting the system according to the data of the air compression tank 9 and the pipeline, when the design pressure of the air high-pressure tank is 40Pa (gauge pressure), the maximum flow rate of intake air is 1500m3 (mark)/h, the flow rate of an intake pipe is 12m/s, and the flow rate Q is PoQo/P100000 m 1500/100040 is 1499.4m 3/h is 0.4165m 3/s, the detected signal data is then uploaded to a microprocessor 20 inside the device, the microprocessor 20 simply analyzes the data, when the gas flow rate is lower than a general standard, the control system reduces the electric quantity output of the power supply assembly 11 inside the device through the voltage regulator 16, and after the electric quantity is reduced, the load operation of the whole compressor is reduced, so that the electric energy efficiency can be maintained, the normal operation of the machine is realized, the energy waste is reduced, and the overload condition of the device is avoided.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a device according to flow control air compressor machine load, includes compressor body (2), its characterized in that: the compressor is characterized in that a compressor base (1) is arranged at the bottom of a compressor body (2), a top cover plate (6) is arranged above the compressor body (2), two heat dissipation windows (7) are arranged on the outer surface of the top cover plate (6), a pipeline arrangement port (8) is formed in one side of the compressor body (2), a plurality of pipeline arrangement ports (8) are formed in the pipeline arrangement port, a side door plate (3) is arranged on the outer surface of the compressor body (2), a protection plate assembly (4) is arranged above the side door plate (3), an outer display screen (5) is arranged on the outer surface of the protection plate assembly (4), a line concentration chamber (12) is arranged inside the compressor body (2), a power supply assembly (11) is arranged on one side of the line concentration chamber (12), and a central data box (14) is arranged below the power supply assembly (11), one side of central data case (14) is provided with stabiliser (15), one side of stabiliser (15) is provided with control switch subassembly (17), the top of control switch subassembly (17) is provided with voltage regulator (16), the opposite side of central data case (14) is provided with air compression jar (9), the top of air compression jar (9) is provided with gas inlet (10), the bottom of air compression jar (9) is provided with gas outlet (13).
2. The device for controlling the load of the air compressor according to the flow rate as claimed in claim 1, wherein: the input of air compression jar (9) is connected with pressure sensor (18) and flow detector's (19) output, the output of pressure sensor (18) and flow detector (19) is connected with microprocessor (20)'s input, microprocessor (20)'s output is connected with the input of intelligent control module (21), the output of intelligent control module (21) is connected with the input of voltage regulator (16), the output of voltage regulator (16) is connected with the input of air compression jar (9).
3. The device for controlling the load of the air compressor according to the flow rate as claimed in claim 2, wherein: the model of the pressure sensor (18) is MIK-P300, the model of the flow detector (19) is VA550, and the model of the microprocessor (20) is GD32F103VCT 6.
4. The device for controlling the load of the air compressor according to the flow rate as claimed in claim 1, wherein: the top cover plate (6) is connected with the heat dissipation window (7) through a bolt, and a dust screen is arranged on the outer surface of the heat dissipation window (7).
5. The device for controlling the load of the air compressor according to the flow rate as claimed in claim 1, wherein: compressor fuselage (2) and side door board (3) built-up connection, the surface of side door board (3) is provided with the catching groove.
6. The device for controlling the load of the air compressor according to the flow rate as claimed in claim 1, wherein: the central data box (14) is connected with the compressor body (2) through a support, and the power supply assembly (11) is connected with the compressor body (2) through a clamping groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920834324.3U CN210050009U (en) | 2019-06-04 | 2019-06-04 | Device for controlling load of air compressor according to flow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920834324.3U CN210050009U (en) | 2019-06-04 | 2019-06-04 | Device for controlling load of air compressor according to flow |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210050009U true CN210050009U (en) | 2020-02-11 |
Family
ID=69397073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920834324.3U Expired - Fee Related CN210050009U (en) | 2019-06-04 | 2019-06-04 | Device for controlling load of air compressor according to flow |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210050009U (en) |
-
2019
- 2019-06-04 CN CN201920834324.3U patent/CN210050009U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200211 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |