CN210048480U

CN210048480U - Liquid filling device

Info

Publication number: CN210048480U
Application number: CN201822005705.9U
Authority: CN
Inventors: 钟刚强
Original assignee: Shanghai Yipeng Machinery Equipment Co Ltd
Current assignee: Shanghai Yipeng Machinery Equipment Co Ltd
Priority date: 2018-12-03
Filing date: 2018-12-03
Publication date: 2020-02-11
Anticipated expiration: 2028-12-03

Abstract

The utility model discloses a liquid filling device, including reason bottle machine, the bottling plug spiral cover machine, detection machine and labeller, the output of reason bottle machine is connected fill the input of plug spiral cover machine on the bottling, fill the output of plug spiral cover machine on the bottling and connect the input of detection machine, the output of detection machine is connected the input of labeller, the final liquid that the filling is packaged of labeller output. The utility model provides a pair of liquid is irritated and is changeed device, the transition is steady in the middle of each link to each link homoenergetic realizes automaticly, has improved the efficiency of liquid filling.

Description

Liquid filling device

Technical Field

The utility model belongs to the technical of mechanical device, concretely relates to liquid filling device.

Background

In modern mechanized production, many liquids need to adopt the bottling technique, and the filling and packaging of the liquid are inevitably designed during the use of the bottling technique. Therefore, the complete liquid filling line needs to consider the procedures of bottle turning, filling, cork pressing, capping, cap screwing, detection, labeling and the like, and the whole liquid filling technology can be affected by the problem of any one procedure.

The cooperation of each production line is not very inseparable among the liquid filling technique of current to can not reach the degree of automatic assembly line, each link all needs artificial compromise among the whole filling process, thereby has reduced the efficiency of liquid filling.

Disclosure of Invention

The utility model aims at providing a liquid irritates commentaries on classics device, the transition is steady in the middle of each link to each link homoenergetic realizes automaticly, has improved the efficiency of liquid filling.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a liquid filling device, includes reason bottle machine, fills and fills stopper spiral cover machine, detects machine and labeller, the output of reason bottle machine is connected fill the input of stopper spiral cover machine, fill the output of stopper spiral cover machine and connect the input of detection machine, the output of detection machine is connected the input of labeller, the final liquid that the filling was sealed of labeller output.

Further, the bottle unscrambler comprises a lifting unit and a turning module, wherein the lifting unit conveys the bottles into the turning module to turn, and the bottles turned into a specific orientation are conveyed out of the bottle unscrambler.

Further, the bottle unscrambler still includes central carousel and two bottle detecting element, the central carousel is connected the output of upset module, the output of central carousel is connected two bottle detecting element's input.

Further, the photoelectric detection module is arranged above the overturning module and used for detecting the overturning direction of the bottle.

Furthermore, the filling, plug-feeding and cap-screwing machine comprises a filling unit, a plug-feeding unit, a cap-screwing unit and a bottle-feeding turntable, wherein an input port of the filling unit is connected with an output port of the bottle arranging machine, an output port of the filling unit is connected with an input port of the plug-feeding unit, an output port of the plug-feeding unit is connected with an input port of the cap-feeding unit, an output port of the cap-feeding unit is connected with an input port of the cap-screwing unit, and an output port of the cap-screwing unit is connected with the bottle-feeding turntable.

Further, the detection machine comprises a weighing module, an imaging module, a rejecting module and a PLC control system, wherein the weighing module, the imaging module and the rejecting module are all connected with the PLC control system, bottles output by the filling, plugging and cap screwing machine sequentially pass through the weighing module and the imaging module, weighing and imaging results are conveyed to the PLC control system, if the PLC control system detects that the weighing or imaging results are unqualified, the PLC control module controls the rejecting module to reject the bottles, and if the detection results are qualified, the PLV control module controls the bottles to be conveyed to the labeling machine.

The utility model has the advantages that: the utility model provides a liquid filling device, which comprises four links of a bottle arranging machine, a filling, plugging and cap screwing machine, a detecting machine and a labeling machine, wherein the four links can be combined or used independently; all equipment does not need an external air source and a vacuum system, and only needs a 220V or 380V power supply; when the four links are connected for use, the intermediate link is in stable transition and is controlled by photoelectricity, and the personnel does not need to watch the intermediate link; the whole line is controlled by a touch screen, the operation is simple, the specification parts are easy to replace, and the cleaning is good; the device is controlled by a high-performance electric appliance, and is stable in equipment, high in speed and long in service life.

Drawings

Fig. 1 is a schematic structural diagram of the liquid filling cap device of the present invention.

In the figure: 1 bottle arranging machine, 2 filling, plugging and cap screwing machine, 3 detecting machine and 4 labeling machine.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings.

As shown in fig. 1, a liquid filling apparatus includes a bottle unscrambler 1, a filling cap-filling and cap-screwing machine 2, a detector 3 and a labeling machine 4, wherein an output end of the bottle unscrambler 1 is connected to an input end of the filling cap-filling and cap-screwing machine 2, an output end of the filling cap-filling and cap-screwing machine 2 is connected to an input end of the detector 3, an output end of the detector 3 is connected to an input end of the labeling machine 4, and the labeling machine 4 outputs a final filled and packaged liquid.

The utility model discloses well reason bottle machine is including carrying material unit and upset module, carries the bottle transportation wherein of material unit to overturn in the upset module, and the bottle that overturns into specific orientation is carried out reason bottle machine again, preferably, reason bottle machine still includes central carousel and two bottle detecting element, and the output of upset module is connected to the central carousel, and two bottle detecting element's input is connected to the output of central carousel. Preferably, the photoelectric detection module is installed above the turnover module and used for detecting the turnover direction of the bottle.

The utility model discloses well stopper spiral cover machine on filling includes the filling unit, goes up stopper unit, goes up the lid unit, spiral cover unit and send the bottle carousel, and the input port of filling unit's input port connection reason bottle machine's output port, and the input port of stopper unit is connected to the output port of filling unit, goes up the input port of stopper unit and connects the input port of lid unit, and the input port of spiral cover unit is connected to the output port of upper cover unit, and the output port of spiral cover unit is connected send the bottle carousel.

The utility model discloses well detection machine includes weighing module, imaging module, rejects module and PLC control system, and weighing module, imaging module and rejection module all connect PLC control system, the bottle of stopper spiral cover machine output on the filling passes through weighing module and imaging module in proper order to carry to PLC control system with the formation of image result in weighing, if PLC control system detects to weigh or the formation of image result is unqualified, then PLC control module control reject the module and reject this bottle of this bottle, if the testing result is qualified then this bottle of PLV control module control is carried extremely the labeller.

The utility model discloses well liquid filling device's theory of operation does: clean materials, which can be bottles, are poured into the storage box, the bottles are conveyed into the material lifting mechanism by the conveying belt below the storage box, and then the bottles are sequentially conveyed onto the conveying line by the material lifting mechanism. The material lifting mechanism can not only be used for conveying bottles, but also be used as a material storage box, and the reciprocating bottle conveying of the material lifting mechanism in the box body can not damage the smooth surface of the bottle, so that the range of adapting to the bottle is wide. The bottle of transfer chain is towards 2 directions, bottle mouth forward with the bottle mouth backward promptly, by the conveyer belt in proper order send into the upset module, according to the characteristic of bottle itself, through photoelectric detection, start high performance's servo control system, send into the conveyer belt on the bottle is in proper order towards a direction, specifically can be the bottleneck up, in this process, the bottle gets into carousel module conveyer belt speed soon, conveyer belt speed will be slow when the bottle that the upset is good is seen off, thereby the effectual bottle that has guaranteed the upset can not lie down once more, connect to play stably step down like this, reliable effect. The bottle inspection photoelectric device is arranged on a conveying line for outputting bottles, so that the situation that the bottles are clamped and squeezed when the number of the bottles is large is effectively controlled. The sorted bottles are conveyed into a center turntable die of special design through a bottle feeding conveying belt, and then are conveyed into each effective working position in sequence by the center die, meanwhile, a photoelectric switch on a conveying line continuously detects whether the bottles are in place, if the bottles are not in place in time, an equipment host stops, the central turntable is started to feed the bottles stably, and therefore the bottle blocking condition cannot occur. Five bottles are conveyed into the double-bottle detection unit through the rotary disc, the double-bottle detection unit is used for detecting whether the bottles are in place at the same time, if one of the bottles is not available, the equipment can give an alarm to stop the main machine, the equipment resets, and detection signals cannot be sent to the next step. When two bottles are detected simultaneously, the signal is sent to each action link.

The filling unit drives the screw rod to control the up-down stroke of the piston pump by the servo motor, the filling amount can be automatically adjusted, the filling needle head is inserted into the bottle when a signal is sent, and the servo motor starts filling when working. The plug feeding unit consists of three parts, namely a plug arranging mechanism, a plug feeding mechanism and a plug pressing mechanism, wherein the mechanism is synchronously matched to complete plug feeding when a detection signal is fed. The plug arranging mechanism is arranged and fed into the plug feeding position through electromagnetism, the plug feeding mechanism completes each signal through a servo motor driving plug feeding turntable, and the plug pressing mechanism completes the plug pressing function through up-and-down cam transmission and angle switching of the indexing mechanism. The capping unit is also composed of three parts, which are basically the same as the stopper unit, and the mechanism is synchronously matched to complete capping when a detection signal, namely a signal of whether a stopper is on the bottle, is sent in. The difference is that the upper plug part in the plug pressing mechanism is opposite to the upper cover part in the gland pressing mechanism in principle. Then the bottle enters the cap screwing unit, the bottle clamping is completed by utilizing the principle that the cam is synchronous to move up and down, the bottle cap is pressed and screwed, the cap is effectively ensured to be screwed in place, no liquid is dripped and leaked, and the bottle body cannot be damaged. And finally, the bottle conveying turntable sequentially conveys the bottles to the conveying belt in order, and the bottles are conveyed to the detection machine by the conveying belt.

The detection machine comprises a weighing module, an imaging module, a rejection module and a PLC control system. The detection equipment utilizes the working principle of the graduator, and the turntable conveys the bottles on the conveying line to the position above the weighing module. And the PLC control system for data transmission obtained by the weighing module processes whether the bottle is qualified or not through the data processor in the PLC control system, and if the bottle is not qualified, the bottle is shifted to a bottle rejecting position for rejection. The rejecting device at the rejecting position is used for controlling the ejector rod to send unqualified products into an unqualified box by a servo control system. The turntable transfers the weighed bottle into the imaging module to perform bottle integral appearance imaging detection, compares the shot picture with the qualified picture, transmits a signal to the PLC control system if the deviation is out of the qualified range, and transmits a signal to the rejecting module through the processor in the PLC control system to reject the bottle. Otherwise, the bottles are orderly sent to the conveyer belt by the bottle-sending turntable and then sent to the labeling machine by the conveyer belt.

The qualified bottles are conveyed to the labeling position by the conveying belt for detection, and the bottles are labeled or labeled and coded. After the bottles complete all the functions, the bottles are orderly and sequentially sent out of the conveying line by the conveying belt, so that the whole line is finished if qualified.

The above description is only a preferred embodiment of the present invention, and the embodiment is not intended to limit the scope of the present invention, so that all the structural changes equivalent to the contents of the description and the drawings of the present invention are included in the scope of the appended claims of the present invention.

Claims

1. A liquid filling device is characterized by comprising a bottle unscrambler, a filling, plug-screwing and cap-screwing machine, a detector and a labeling machine, wherein the output end of the bottle unscrambler is connected with the input end of the filling, plug-screwing and cap-screwing machine, the output end of the filling, plug-screwing and cap-screwing machine is connected with the input end of the detector, the output end of the detector is connected with the input end of the labeling machine, and the labeling machine outputs finally filled and packaged liquid; the detection machine comprises a weighing module, an imaging module, a rejecting module and a PLC control system, wherein the weighing module, the imaging module and the rejecting module are all connected with the PLC control system, bottles output by the filling, plugging and cap screwing machine sequentially pass through the weighing module and the imaging module, weighing and imaging results are conveyed to the PLC control system, if the PLC control system detects that the weighing or imaging results are unqualified, the PLC control module controls the rejecting module to reject the bottles, and if the detection results are qualified, the PLV control module controls the bottles to be conveyed to the labeling machine.

2. The liquid filling apparatus according to claim 1, wherein the bottle unscrambler includes a lifting unit and a turning module, the lifting unit transports the bottles therein to the turning module for turning, and the bottles turned to a specific orientation are transported out of the bottle unscrambler.

3. The liquid filling apparatus according to claim 2, wherein the bottle unscrambler further comprises a central turntable and a double-bottle detection unit, the central turntable is connected to the output end of the turnover module, and the output end of the central turntable is connected to the input end of the double-bottle detection unit.

4. The liquid filling apparatus according to claim 2, wherein a photoelectric detection module is installed above the turnover module for detecting the turnover orientation of the bottle.

5. The liquid filling apparatus according to claim 1, wherein the filling, capping and cap screwing machine includes a filling unit, a cap screwing unit and a bottle feeding turntable, an input port of the filling unit is connected to an output port of the bottle unscrambler, an output port of the filling unit is connected to an input port of the cap screwing unit, an output port of the cap screwing unit is connected to an input port of the cap screwing unit, and an output port of the cap screwing unit is connected to the bottle feeding turntable.