CN210044897U - Hanging basket type traditional Chinese medicine decocting system - Google Patents
Hanging basket type traditional Chinese medicine decocting system Download PDFInfo
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- CN210044897U CN210044897U CN201920613295.8U CN201920613295U CN210044897U CN 210044897 U CN210044897 U CN 210044897U CN 201920613295 U CN201920613295 U CN 201920613295U CN 210044897 U CN210044897 U CN 210044897U
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Abstract
The utility model discloses a hanging flower basket formula traditional chinese medicine decocte system, including drawing jar group and hanging flower basket mechanism in succession, hanging flower basket mechanism includes a plurality of hanging flower baskets, and is a plurality of the hanging flower basket is adjustable set up in draw jar group top in succession. The utility model discloses a hanging flower basket formula traditional chinese medicine decocte system utilizes continuous extraction jar group to carry out continuous extraction to the traditional chinese medicine medicinal material through setting up continuous extraction jar group and hanging flower basket mechanism, improves extraction efficiency, utilizes hanging flower basket mechanism to advance the check automatically to the medicinal material and propose the processing, improves production efficiency greatly, shortens production time, reduces the energy resource consumption in the production process, and degree of automation is high, reduces the manpower consumption, can continuous production. The hanging basket type traditional Chinese medicine decocting system of the utility model has the characteristics of simple process, safety, high efficiency, environmental protection, high automation degree and the like.
Description
Technical Field
The utility model relates to a traditional chinese medicine processing production facility field especially relates to a hanging flower basket formula traditional chinese medicine decocte system.
Background
At present, the process efficiency of decocting, concentrating and drying powder preparation in the domestic traditional Chinese medicine production process is low, the production process is discontinuous, the automation degree is low, a plurality of working procedures in the work still depend on manual operation, the labor intensity is high, the operation process is judged by experience, the production time period is long, and a plurality of unstable factors such as raw material scrapping caused by operation errors, medicine and food sanitation and safety and the like are increased invisibly in the manual operation process.
Therefore, a hanging basket type traditional Chinese medicine decocting system with simple process, safety, high efficiency, environmental protection and high automation degree is increasingly needed.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims at providing a simple process, safe high efficiency, green, environmental protection, degree of automation is high hanging basket formula traditional chinese medicine decocte system.
The utility model discloses a hanging flower basket formula traditional chinese medicine decocte system, including drawing jar group and hanging flower basket mechanism in succession, hanging flower basket mechanism includes a plurality of hanging flower baskets, and is a plurality of the hanging flower basket is adjustable set up in draw jar group top in succession.
The utility model discloses a hanging flower basket formula traditional chinese medicine decocte system utilizes continuous extraction jar group to carry out continuous extraction to the traditional chinese medicine medicinal material through setting up continuous extraction jar group and hanging flower basket mechanism, improves extraction efficiency, utilizes hanging flower basket mechanism to advance the check automatically to the medicinal material and propose the processing, improves production efficiency greatly, shortens production time, reduces the energy resource consumption in the production process, and degree of automation is high, reduces the manpower consumption, can continuous production.
Further preferably, the continuous extraction tank set comprises a soaking tank and a first decoction tank, and the lower part of the soaking tank is connected with the first decoction tank.
Further preferably, the continuous extraction tank set further comprises a second decoction tank and a cleaning tank, and the lower part of the cleaning tank is connected with the soaking tank.
Further preferably, the hanging basket type traditional Chinese medicine decocting system further comprises a heating tank for heating the solvent, and the heating tank is connected with the second decocting tank.
Further preferably, the soaking tank, the first decocting tank, the second decocting tank and the cleaning tank are circumferentially distributed.
Further preferably, the hanging basket mechanism further comprises a bottom plate, a fixed frame and a rotating bracket;
the fixed frame is fixed on the bottom plate, the rotating support is rotatable and arranged on the fixed frame in a lifting mode, and the hanging baskets are arranged on the rotating support.
Further preferably, the basket mechanism further comprises a rotating motor;
the rotating motor is arranged on the bottom plate, the output end of the rotating motor is in transmission connection with a vertically arranged spline shaft, the top of the spline shaft is in pin joint with the fixing frame, and the rotating support is arranged on the upper portion of the spline shaft in a lifting mode through a lifting sleeve shaft.
Further preferably, the basket mechanism further comprises a lifting motor;
the lifting mechanism is characterized in that a vertical rack is arranged on the rotating support, the output end of the lifting motor is in transmission connection with the rack through a gear, and the lifting motor can drive the rotating support to lift.
Further preferably, the hanging basket mechanism further comprises a plurality of grabbing cylinders, the cylinder bodies of the grabbing cylinders are arranged on the rotating support, and the piston rods of the grabbing cylinders are connected with the hanging baskets through grabbing hooks respectively.
Further preferably, the grapple comprises a main grapple rod, three grapple arms, and three support arms, the main grapple rod is connected with a piston rod of the grapple cylinder, the end portions of the three grapple arms are pivoted to the upper portion of the main grapple rod, the three grapple arms are used for grapping the basket, one end of each support arm is pivoted to the lower portion of the main grapple rod, and the other end of each support arm is respectively hinged to the middle portion of one grapple arm.
Compared with the prior art, the utility model discloses a hanging flower basket formula traditional chinese medicine decocte system draws jar group and hanging flower basket mechanism in succession through setting up, utilizes the jar group of drawing in succession to carry out the continuous extraction to traditional chinese medicine medicinal material, improves extraction efficiency, utilizes hanging flower basket mechanism to advance the check and propose the processing to the medicinal material automatically, improves production efficiency greatly, shortens production time, reduces the energy resource consumption in the production process, and degree of automation is high, reduces the human consumption, can continuous production. The hanging basket type traditional Chinese medicine decocting system of the utility model has the characteristics of simple process, safety, high efficiency, environmental protection, high automation degree and the like.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural diagram of the preferred structure of the hanging basket type traditional Chinese medicine decocting system of the present invention.
FIG. 2 is a top view of a preferred configuration of a continuous extraction tank cluster.
Figure 3 is a perspective view of a preferred structure of the basket mechanism.
Detailed Description
The terms of orientation of up, down, left, right, front, back, top, bottom, and the like, referred to or as may be referred to in this specification, are defined relative to the configuration shown in the figures, and are relative concepts. Therefore, it may be changed according to different positions and different use states. Therefore, these and other directional terms should not be construed as limiting terms.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a preferred structure of a basket-type Chinese medicine decocting system of the present invention. The utility model discloses a hanging flower basket formula traditional chinese medicine decocte system, including drawing jar group 1 and hanging flower basket mechanism 2 in succession, hanging flower basket mechanism 2 includes a plurality of hanging flower baskets 21, and is a plurality of hanging flower basket 21 adjustable set up in draw jar 1 top in succession.
Referring to fig. 2, fig. 2 is a top view of a preferred configuration of a continuous extraction tank set.
Specifically, the continuous extraction tank set 1 includes a soaking tank 11 and a first decocting tank 12, and the lower portion of the soaking tank 11 is connected to the first decocting tank 12. Soaking tank 11 can carry out preliminary soaking processing to the traditional chinese medicine medicinal material, first decocte jar 12, the medicinal material after soaking can be put into first decocte jar 12 decocte, at this in-process, hanging flower basket mechanism 2 can advance the check and propose the processing to the medicinal material automatically.
The continuous extraction tank set 1 further comprises a second decoction tank 13 and a cleaning tank 14, and the lower part of the cleaning tank 14 is connected with the soaking tank 11.
Preferably, the hanging basket type traditional Chinese medicine decocting system further comprises a heating tank 3 for heating the solvent, and the heating tank 3 is connected with the second decocting tank 13. The heating tank 3 of the present embodiment is an electric (vapor) solvent heating tank 3.
The second decocting tank 13 can further decoct the medicinal materials decocted in the first decocting tank 12 to extract most effective components, the cleaning tank 14 can clean and separate solid and liquid from the decocted herb residues, remove liquid medicine attached to the plant residues, and then perform vacuum filtration and draining to obtain dry plant residues, and the plant residues are cleaned by CIP to meet GMP requirements; in the process, the hanging basket mechanism 2 can automatically grid and put out the medicinal materials; the heating tank 3 may automatically heat the decocting solvent and provide it to the second decocting tank 13.
The heating temperature of the heating tank 3 may be controlled to ensure that the temperature of the solvent therein is 90 + -5 deg.C, and the temperature of the solvent therein is controlled to be 85 + -5 deg.C by controlling the electric heaters wound around the outer walls of the first and second decocting tanks 12 and 13.
The solvent cleaned on line by the cleaning tank 14 can be recovered to the heating tank 3 and reused as a supplementary solvent, so that the purposes of improving the yield and saving the cost are achieved.
In this embodiment, the first decocting tank 12 and the second decocting tank 13 are respectively provided with a circulating pump to circulate the decoction, so that the decoction in the tanks is fluidized in a liquid-solid two-phase manner, thereby improving the decocting effect. In addition, densimeters can be arranged on output pipelines of the soaking tank 11, the first decocting tank 12, the second decocting tank 13 and the cleaning tank 14 to detect and monitor whether the concentration of the obtained liquid medicine can reach the process extraction target.
Preferably, the soaking tank 11, the first decocting tank 12, the second decocting tank 13 and the cleaning tank 14 are arranged in a circumferential distribution manner, so that the structure is more compact, and the occupied area is small. In addition, the soaking tank 11, the first decocting tank 12, the second decocting tank 13 and the cleaning tank 14 can adopt a cylinder and a hinge structure to control the opening, closing and pressing actions of the tank cover, and the cylinder can well control the opening and closing angles of the tank cover.
In the decocting process, when the front-end station is idle, the materials can be automatically supplemented and the next batch of materials can be produced, so that the aim of continuous production is fulfilled, the extraction time is greatly shortened, and the time is shortened from 6-8 hours of the common liquid medicine decocting technology to 3-4 hours.
A plurality of this embodiment hanging flower basket 21 is from taking filtration, can effectively block that bold solid material and coarse grain material mix in the liquid medicine, makes the liquid medicine clarity good, and remaining plant residue is few in the liquid medicine, effectively avoids evaporating, concentrating and spray drying in-process to take place phenomenons such as coking, sticking wall, jam, has reduced follow-up filterable step, has reduced follow-up filterable demand.
Referring to fig. 3, fig. 3 is a schematic perspective view of a preferred structure of the basket mechanism. The basket mechanism 2 further comprises a bottom plate 22, a fixed frame 23 and a rotating bracket 24. The fixing frame 23 is fixed on the bottom plate 22, the rotating support 24 is rotatably and liftably arranged on the fixing frame 23, and the plurality of hanging baskets 21 are arranged on the rotating support 24.
The rotating bracket 24 can rotate and can be lifted, so that the hanging basket 21 can conveniently feed and lift the medicinal materials in the continuous extraction tank set 1.
Further preferably, the basket mechanism 2 further comprises a rotating motor 25, a lifting motor 26 and a plurality of gripping cylinders 27.
The rotating electrical machines 25 are arranged on the bottom plate 22, the output end of the rotating electrical machines 25 is in transmission connection with a vertically arranged spline shaft 28, the top of the spline shaft 28 is in pin joint with the fixing frame 23, and the rotating support 24 is arranged on the upper portion of the spline shaft 28 in a lifting manner through a lifting sleeve shaft 213. The rotating motor 25 of this embodiment is preferably a stepping motor, and is preferably in transmission connection with the spline shaft through a speed reducer 211. By adjusting the rotating motor 25, the residence time of the hanging basket 21 in the soaking tank 11, the first decocting tank 12 and the second decocting tank 13 is adjusted, and the extraction quality is improved.
The rotating bracket 24 is provided with a vertical rack 29, the output end of the lifting motor 26 is in transmission connection with the rack 29 through a gear, and the lifting motor 26 can drive the rotating bracket 24 to lift. The lift motor 26 is preferably drivingly connected to the gear via a speed reducer 212. The rack 29 is arranged, so that the lifting is more stable, and the distance and the height are controllable.
The cylinders of the grabbing cylinders 27 are arranged on the rotating bracket 24, and the piston rods of the grabbing cylinders 27 are respectively connected with the baskets 21 through a grabbing hook 210.
The grapple 210 preferably includes a main grapple bar connected to a piston rod of the grapple cylinder 27, three grapple arms having ends pivotally connected to an upper portion of the main grapple bar and configured to grapple the basket 21, and three support arms having one end pivotally connected to a lower portion of the main grapple bar and the other end pivotally connected to a middle portion of one of the grapple arms. Thus, when the grabbing cylinder 27 pushes the main grabbing rod to move, the three arms can respectively support or retract the three grabbing arms, so that grabbing and lifting of the basket 21 are realized.
The rotating motor 25 can drive the rotating bracket 24 to rotate, so as to drive the plurality of hanging baskets 21 to rotate; the lifting motor 26 can drive the rotary bracket 24 to lift so as to drive the plurality of hanging baskets 21 to lift, thereby entering or extracting the continuous extraction tank group 1; the plurality of gripping cylinders 27 can drive the gripping hooks 210 to automatically grip the hanging basket 21 and keep balance.
The continuous extraction tank group can use common pumps (such as centrifugal pumps) in the process of conveying solvents, liquid medicines and the like, and for convenience of description, the pumps are not named respectively, so that the pumps can well control the conveying speed, and the discharging speed is controlled while the conveying capacity requirement is met. In addition, the above-mentioned groups of continuous extraction tanks are also provided with a plurality of common electric (pneumatic) valves, which are not described in the above-mentioned text, since they are common and usual in the art.
Preferably, the basket type traditional Chinese medicine decocting system further comprises a controller, and the controller is in signal connection with the continuous extraction tank group and the basket mechanism. The controller of this embodiment is preferably a PLC controller.
The controller can automatically control the operation of the continuous extraction tank group and the hanging basket mechanism so as to improve the automation degree and the operation stability.
The controller can control the start and stop of the pump, monitor the running condition of the pump, control the start and stop of each electrified device and control the opening and closing of the electric (pneumatic) valve.
The utility model discloses a hanging basket formula traditional chinese medicine decocte system's theory of operation:
the heating tank 3 is used to heat the fresh solvent to 90 + -5 deg.C to reach the desired temperature for extraction. One hanging basket 21 loaded with medicinal materials is placed into the soaking tank 11, and a fresh solvent is added for soaking (the soaking time can be adjusted according to the medicinal properties of different medicinal materials). After soaking for a certain time, the solvent is transferred to the first decocting tank 12 through a centrifugal pump to be heated for standby. The soaked medicinal materials are lifted out and checked by the hanging basket 21 to the first decocting tank 12 for first decocting, the obtained liquid medicine is transferred out by a centrifugal pump after decocting for a certain time, meanwhile, the medicinal materials are lifted out and checked by the hanging basket 21 to enter the second decocting tank 13 for second decocting, and most effective components are extracted by two-stage decocting extraction. The obtained liquid medicine is transferred out through a centrifugal pump, meanwhile, the medicinal materials are lifted out and fed into the basket 21, and the medicine dregs are sent into the cleaning tank 14 for cleaning and solid-liquid separation.
In the process, when the previous station is empty, the other hanging basket 21 is used for automatically producing the second batch according to the steps, so that continuous and compact production is ensured. In the soaking and decocting processes, the circulating pumps arranged in the first decocting tank 12 and the second decocting tank 13 are simultaneously started, so that the liquid medicine circulates, the liquid medicine is more fully mixed, and the decocting effect is better. After the extraction process is finished, the hanging basket 21 filled with the medicine residues is rotationally placed into the cleaning tank 14 for washing, suction filtration and draining.
The utility model discloses a hanging basket formula traditional chinese medicine decocte system required manpower, material resources in can the significantly reduced operation to reduce the material that loses in operation process and the shadow that operating personnel brought the surrounding environment in operation process, and it has solved present tradition and has drawed the inefficiency, length consuming time, take up a wide range of scheduling problem, and can effectively avoid evaporating, concentrating and spray drying operation in-process takes place the coking, glue the wall, phenomenons such as jam, provide good raw materials for subsequent manufacturing procedure.
The utility model discloses a hanging basket formula traditional chinese medicine decocte system has solved present internal medicine, food production process traditional chinese medicine decoction and has decocted out mostly process clearance production, degree of automation is low, intensity of labour is big, the operation process relies on common problems such as experience judgement more, improves production efficiency simultaneously, shortens production time, reduces manufacturing cost and investment, improves the degree of safety of production process, guarantees the quality of product, ensures the public safety and the food safety of using medicine of masses.
Compared with the prior art, the utility model discloses a hanging flower basket formula traditional chinese medicine decocte system draws jar group and hanging flower basket mechanism in succession through setting up, utilizes the jar group of drawing in succession to carry out the continuous extraction to traditional chinese medicine medicinal material, improves extraction efficiency, utilizes hanging flower basket mechanism to advance the check and propose the processing to the medicinal material automatically, improves production efficiency greatly, shortens production time, reduces the energy resource consumption in the production process, and degree of automation is high, reduces the human consumption, can continuous production. The hanging basket type traditional Chinese medicine decocting system of the utility model has the characteristics of simple process, safety, high efficiency, environmental protection, high automation degree and the like.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (10)
1. A hanging basket type traditional Chinese medicine decocting system is characterized in that: draw jar group and hanging flower basket mechanism including continuous, hanging flower basket mechanism includes a plurality of hanging flower baskets, and is a plurality of the hanging flower basket adjustable set up in draw jar group top in succession.
2. The hanging basket type traditional Chinese medicine decocting system of claim 1, wherein: the continuous extraction tank group comprises a soaking tank and a first decoction tank, and the lower part of the soaking tank is connected with the first decoction tank.
3. The hanging basket type traditional Chinese medicine decocting system of claim 2, wherein: the continuous extraction tank set further comprises a second decoction tank and a cleaning tank, and the lower portion of the cleaning tank is connected with the soaking tank.
4. The hanging basket type traditional Chinese medicine decocting system of claim 3, wherein: the hanging basket type traditional Chinese medicine decocting system further comprises a heating tank for heating the solvent, and the heating tank is connected with the second decocting tank.
5. The hanging basket type traditional Chinese medicine decocting system of claim 3, wherein: the soaking tank, the first decoction tank, the second decoction tank and the cleaning tank are circumferentially distributed.
6. The basket-type chinese medicine decocting system of any one of claims 1 to 5, wherein: the hanging basket mechanism further comprises a bottom plate, a fixing frame and a rotating support;
the fixed frame is fixed on the bottom plate, the rotating support is rotatable and arranged on the fixed frame in a lifting mode, and the hanging baskets are arranged on the rotating support.
7. The hanging basket type traditional Chinese medicine decocting system of claim 6, wherein: the hanging basket mechanism further comprises a rotating motor;
the rotating motor is arranged on the bottom plate, the output end of the rotating motor is in transmission connection with a vertically arranged spline shaft, the top of the spline shaft is in pin joint with the fixing frame, and the rotating support is arranged on the upper portion of the spline shaft in a lifting mode through a lifting sleeve shaft.
8. The hanging basket type traditional Chinese medicine decocting system of claim 7, wherein: the hanging basket mechanism further comprises a lifting motor;
the lifting mechanism is characterized in that a vertical rack is arranged on the rotating support, the output end of the lifting motor is in transmission connection with the rack through a gear, and the lifting motor can drive the rotating support to lift.
9. The hanging basket type traditional Chinese medicine decocting system of claim 8, wherein: the hanging basket mechanism further comprises a plurality of grabbing cylinders, the grabbing cylinders are arranged on the rotating support, and piston rods of the grabbing cylinders are connected with the hanging baskets through grabbing hooks respectively.
10. The hanging basket type traditional Chinese medicine decocting system of claim 9, wherein: the grabbing hook comprises a main grabbing rod, three grabbing arms and three support arms, the main grabbing rod is connected with a piston rod of the grabbing cylinder, the end parts of the three grabbing arms are pivoted to the upper part of the main grabbing rod, the three grabbing arms are used for grabbing the hanging basket, one end of each support arm is pivoted to the lower part of the main grabbing rod, and the other end of each support arm is hinged to the middle of one grabbing arm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920613295.8U CN210044897U (en) | 2019-04-30 | 2019-04-30 | Hanging basket type traditional Chinese medicine decocting system |
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| CN201920613295.8U CN210044897U (en) | 2019-04-30 | 2019-04-30 | Hanging basket type traditional Chinese medicine decocting system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109985419A (en) * | 2019-04-30 | 2019-07-09 | 广州海同工业技术有限公司 | A kind of basket-hanging decocting for Chinese herbal medicine system |
| CN112704907A (en) * | 2020-12-29 | 2021-04-27 | 石家庄正道动物药业有限公司 | Continuous traditional Chinese medicine extraction and concentration system and working method thereof |
-
2019
- 2019-04-30 CN CN201920613295.8U patent/CN210044897U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109985419A (en) * | 2019-04-30 | 2019-07-09 | 广州海同工业技术有限公司 | A kind of basket-hanging decocting for Chinese herbal medicine system |
| CN112704907A (en) * | 2020-12-29 | 2021-04-27 | 石家庄正道动物药业有限公司 | Continuous traditional Chinese medicine extraction and concentration system and working method thereof |
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