CN210038890U - Intelligent counting system for crimping tool - Google Patents
Intelligent counting system for crimping tool Download PDFInfo
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- CN210038890U CN210038890U CN201921451833.4U CN201921451833U CN210038890U CN 210038890 U CN210038890 U CN 210038890U CN 201921451833 U CN201921451833 U CN 201921451833U CN 210038890 U CN210038890 U CN 210038890U
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- crimping tool
- microprocessor
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- crimping
- wireless communication
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Abstract
The utility model discloses an intelligent counting system of crimping tools, which comprises a detection module, a wireless communication module and a handheld device, wherein the detection module, the wireless communication module and the handheld device are arranged on the crimping tools; the detection module comprises a battery, a sensor, a microprocessor, a memory and an indicator light, the output end of the battery is connected with the power input end of the microprocessor, the output end of the sensor is connected with the input end of the microprocessor, the output end of the microprocessor is respectively connected with the input ends of the memory and the indicator light, and the output end of the microcontroller is connected with the input end of the wireless communication module. The utility model discloses an use the number of times to judge crimping tool's life to read information such as the number of times, current electric quantity that crimping tool used through handheld device, the measurement personnel will use the number of times and examine surely, scrap the number of times and compare according to these information, improved the accuracy and the production efficiency of inspection.
Description
Technical Field
The utility model relates to a mechanical instrument detects technical field, especially an intelligent count system of crimping tool.
Background
At present, the cycle management of domestic crimping tools is generally to perform maintenance management of the tools through a timing inspection and a manual inspection. The traditional crimping tool cycle management is to manage the life cycle of the tool through timing inspection and manual inspection, but the standard life cycle of the crimping tool is judged according to the use times, and the evaluation of the life cycle of the crimping tool is inaccurate due to the fact that the consistency of the manual inspection cannot be guaranteed, so that the condition that the crimping tool is not used for the abandonment times or is used for the abandonment times is exceeded can occur, the production cost is increased, and the working efficiency is reduced.
Disclosure of Invention
The utility model discloses the technical problem that needs to solve provides an intelligent tally system of crimping tool, will use the number of times and examine surely, scrap the number of times and compare, improve the accuracy and the production efficiency of inspection, reduce the asset loss.
In order to solve the technical problem, the utility model adopts the following technical proposal.
The intelligent counting system for the crimping tool comprises a detection module, a wireless communication module and handheld equipment, wherein the detection module is arranged on the crimping tool and used for detecting the use times of the crimping tool, the wireless communication module is used for transmitting detection data, the handheld equipment is used for handheld reading of detection information of the crimping tool, the output end of the detection module is connected with the input end of the wireless communication module, and the output end of the wireless communication module is connected with the input end of the handheld equipment; the detection module comprises a battery for providing a power supply, a sensor for acquiring the crimping state of the crimping tool, a microprocessor for processing an acquired signal, a memory for storing acquired data and an indicator lamp for indicating the working state of the crimping tool, the output end of the battery is connected with the power input end of the microprocessor, the output end of the sensor is connected with the input end of the microprocessor, the output end of the microprocessor is connected with the input ends of the memory and the indicator lamp respectively, and the output end of the microcontroller is connected with the input end of the wireless communication module.
According to the intelligent counting system for the crimping tools, the RFID label used for scanning and identifying the use information of the crimping tools is attached to the detection module, and the microprocessor is connected with the input end of the RFID label.
The intelligent counting system of the crimping tool is characterized in that the indicator lamp is a double-color indicator lamp.
According to the intelligent counting system for the crimping tool, the battery is a polymer lithium battery which can be charged through a MICRO-USB charging interface.
Due to the adoption of the technical scheme, the utility model has the following technical progress.
The utility model discloses a use the number of times to judge crimping tool's life to read information such as number of times, current electric quantity that crimping tool used through handheld device, the measurement personnel will use the number of times and examine surely, scrap the number of times and compare according to these information, improved the accuracy and the production efficiency of inspection, reduced the asset loss.
Drawings
FIG. 1 is a block diagram of the present invention;
fig. 2 is a block diagram of the detection module according to the present invention;
fig. 3 is a circuit diagram of a sensor according to the present invention;
fig. 4 is a circuit diagram of the wireless communication module according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The intelligent counting system for the crimping tool is shown in a structural block diagram of fig. 1 and comprises a detection module, a wireless communication module and handheld equipment. The detection module is arranged on the crimping tool and used for detecting the use times of the crimping tool, the wireless communication module is used for transmitting data information detected by the detection module, and the handheld device is used for reading the detection information of the crimping tool in a handheld mode. The output end of the detection module is connected with the input end of the wireless communication module, and the output end of the wireless communication module is connected with the input end of the handheld device.
The structure block diagram of the detection module is shown in fig. 2, and comprises a battery, a sensor, a microprocessor, a memory and an indicator light. The battery is used for providing power, the sensor is used for collecting the crimping state of the crimping tool, the microprocessor is used for processing the collected signals, the memory is used for storing the collected data, and the indicating lamp is used for indicating the working state of the crimping tool. The output end of the battery is connected with the power input end of the microprocessor, the output end of the sensor is connected with the input end of the microprocessor, the output end of the microprocessor is respectively connected with the input ends of the memory and the indicator lamp, and the output end of the microprocessor is connected with the input end of the wireless communication module.
The sensor sets up on the pincers handle of crimping tool one side, carries out the collection of crimping tool state through detecting the distance between two pincers handles, and when the sensor detected that the distance between the pincers handle reaches detection range, the sensor gathered crimping signal, and generate trigger signal and send for microprocessor, microprocessor handles according to the trigger signal who gathers. The circuit diagram of the sensor is shown in fig. 3, and when the sensor detects that the distance between the two forceps handles reaches the detection range, a trigger signal is transmitted to the microprocessor through the control U4.
The battery is a polymer lithium battery and is provided with a MICRO-USB charging interface, and can be charged through the MICRO-USB.
The detection module adopts a trigger working mode, the microprocessor and the network unit are in a sleep state when no action exists, the power consumption is reduced, when the crimping action is triggered, the microprocessor and the network unit are waken up to perform counting and uploading actions, when the electric quantity is reduced to 20%, only the counting action is performed, and the power consumption is reduced to ensure the use continuity of the tool.
The indicator light is a double-color indicator light and is used for indicating the working state of the crimping tool. Under the state that crimping tool normally worked, every time press, blue pilot lamp scintillation behind the upload data, the current data of suggestion user upload successfully, when the electric quantity is less than 20%, when the count process was accomplished, red pilot lamp scintillation, the current work electric quantity of suggestion user is low, needs charge when the idle, and the staff can be according to the clear and definite observation of pilot lamp and be operating condition or low electric quantity state.
As shown in fig. 4, when the microprocessor collects the sensor signal and completes processing, the data to be sent is transmitted to the wireless communication module U1.1, and the wireless communication module U1.1 sends the data to the handheld device through the WiFi network.
The detection module is provided with an RFID label for scanning and identifying the use information of the crimping tool, and the output end of the microprocessor is connected with the input end of the RFID label. The detection module uploads data to the RFID tag and simultaneously has an identification code, so that the uniqueness of the data is ensured. When the wireless communication module breaks down and the handheld device cannot receive signals, the staff can scan the RFID tag through the handheld device to read the use information of the crimping tool, and the handheld device can receive detection in any condition.
The utility model discloses the sensor gathers crimping tool's crimping state, the signal of gathering is behind microprocessor operation, convey crimping tool's service information to handheld device through wireless communication module, the staff can follow the number of times that handheld device used, real-time information such as current electric quantity and identification code, the analysis goes out instrument frequency of use, information feedback such as utilization efficiency gives the user, the detection personnel of being convenient for is through data after the analysis in time adjustment tool quantity and distribution mode, work efficiency has been improved.
Claims (4)
1. Intelligent counting system of crimping instrument, its characterized in that: the device comprises a detection module, a wireless communication module and handheld equipment, wherein the detection module is arranged on a crimping tool and used for detecting the use times of the crimping tool, the wireless communication module is used for transmitting detection data, and the handheld equipment is used for handheld reading of detection information of the crimping tool; the detection module comprises a battery for providing a power supply, a sensor for acquiring the crimping state of the crimping tool, a microprocessor for processing an acquired signal, a memory for storing acquired data and an indicator lamp for indicating the working state of the crimping tool, the output end of the battery is connected with the power input end of the microprocessor, the output end of the sensor is connected with the input end of the microprocessor, the output end of the microprocessor is connected with the input ends of the memory and the indicator lamp respectively, and the output end of the microcontroller is connected with the input end of the wireless communication module.
2. The crimping tool intelligent counting system of claim 1, wherein: the detection module is provided with an RFID label used for scanning and identifying the use information of the crimping tool, and the microprocessor is connected with the input end of the RFID label.
3. The crimping tool intelligent counting system of claim 1, wherein: the indicator light is a double-color indicator light.
4. The crimping tool intelligent counting system of claim 1, wherein: the battery is a polymer lithium battery which can be charged through a MICRO-USB charging interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921451833.4U CN210038890U (en) | 2019-09-03 | 2019-09-03 | Intelligent counting system for crimping tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921451833.4U CN210038890U (en) | 2019-09-03 | 2019-09-03 | Intelligent counting system for crimping tool |
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| Publication Number | Publication Date |
|---|---|
| CN210038890U true CN210038890U (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921451833.4U Active CN210038890U (en) | 2019-09-03 | 2019-09-03 | Intelligent counting system for crimping tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184507A (en) * | 2021-04-28 | 2021-07-30 | 协鑫集成科技股份有限公司 | Stepping control method, device and equipment for photovoltaic module and storage medium |
-
2019
- 2019-09-03 CN CN201921451833.4U patent/CN210038890U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184507A (en) * | 2021-04-28 | 2021-07-30 | 协鑫集成科技股份有限公司 | Stepping control method, device and equipment for photovoltaic module and storage medium |
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