CN210037798U - A test device for confining expansion force during hydration of expansive rock - Google Patents
A test device for confining expansion force during hydration of expansive rock Download PDFInfo
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- CN210037798U CN210037798U CN201920789812.7U CN201920789812U CN210037798U CN 210037798 U CN210037798 U CN 210037798U CN 201920789812 U CN201920789812 U CN 201920789812U CN 210037798 U CN210037798 U CN 210037798U
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- 239000011435 rock Substances 0.000 claims abstract 9
- 238000000034 method Methods 0.000 claims abstract 6
- 230000036571 hydration Effects 0.000 claims abstract 5
- 238000006703 hydration reaction Methods 0.000 claims abstract 5
- 238000007789 sealing Methods 0.000 claims 10
- 238000009434 installation Methods 0.000 claims 6
- 229910000831 Steel Inorganic materials 0.000 claims 3
- 238000006243 chemical reaction Methods 0.000 claims 3
- 239000000523 sample Substances 0.000 claims 3
- 239000010959 steel Substances 0.000 claims 3
- 238000006073 displacement reaction Methods 0.000 claims 1
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Abstract
本实用新型公开了一种膨胀岩水化过程中侧限膨胀力的测试装置,本实用新型的测试装置结构简单,操作方便,精确度高,且成本低,通过向密封罩内通入水蒸汽,来测试膨胀岩水化过程中的体积变化与时间和湿度之间的关系,从而为对膨胀岩的危害特性的研究提供参考,蒸汽发生器的开关由控制装置控制,使密封罩内的湿度保持在b到a范围之内,这样既省电又能达到湿度要求。本实用新型可以很方便的对水化过程中侧限膨胀力进行测试,并且精确度高、成本较低,对研究膨胀岩的膨胀力,对矿井巷道、铁路隧道、洞室工程中常常出现底板隆起、边墙挤出、混凝土衬砌破坏的现象的预防与解决具有指导意义。
The utility model discloses a test device for limiting the expansion force in the hydration process of the expansive rock. The test device of the utility model has the advantages of simple structure, convenient operation, high accuracy and low cost. The relationship between the volume change and time and humidity during the hydration process of the expansive rock is tested, so as to provide a reference for the study of the hazard characteristics of the expansive rock. Within the range of a, this will not only save electricity but also meet the humidity requirements. The utility model can conveniently test the confining expansion force in the hydration process, and has high accuracy and low cost. It can be used to study the expansion force of expansive rock, and the bottom plate often occurs in mine tunnels, railway tunnels and cavern projects. The prevention and solution of the phenomenon of uplift, side wall extrusion and concrete lining damage have guiding significance.
Description
技术领域technical field
本实用新型涉及膨胀岩水化过程中膨胀体积测试技术领域,具体涉及一种膨胀岩水化过程中侧限膨胀力的测试装置。The utility model relates to the technical field of expansion volume testing in the hydration process of expansive rock, in particular to a test device for confining expansion force in the process of expansive rock hydration.
背景技术Background technique
膨胀岩是指遇水作用而产生体积增大的岩石,由于其含有大量亲水矿物,湿度变化时有较大体积变化,所以称为膨胀岩。近年来在资源能源的开发以及交通、水利、电力和城镇建设工程中,均曾遇到膨胀岩所引起的工程问题,如在铁路隧道、洞室工程中,由于膨胀岩遇水膨胀特性,隧道底板常出现隆起、边墙挤出、混凝土衬砌破坏等现象,它给隧道工程建设带来严重的损失。因此,研究膨胀岩的体积膨胀特征,了解其对隧道工程产生的诸多危害,具有非常重要的理论价值和工程意义。Expansive rock refers to the rock that increases in volume due to the action of water. Because it contains a large amount of hydrophilic minerals, it has a large volume change when the humidity changes, so it is called expansive rock. In recent years, in the development of resources and energy, as well as in transportation, water conservancy, electric power and urban construction projects, engineering problems caused by expansive rocks have been encountered. The bottom plate is often uplifted, the side wall is extruded, and the concrete lining is damaged, which brings serious losses to the tunnel construction. Therefore, it is of great theoretical value and engineering significance to study the volume expansion characteristics of expansive rock and understand its many hazards to tunnel engineering.
发明内容SUMMARY OF THE INVENTION
为了更好地研究膨胀岩的侧限膨胀特性,本实用新型提供了一种结构简单、操作方便、精确度高、成本较低的膨胀岩水化过程中侧限膨胀力的测试装置。In order to better study the confining expansion characteristics of expansive rock, the utility model provides a test device for confining expansive force in the hydration process of expansive rock, which is simple in structure, convenient in operation, high in accuracy and low in cost.
为实现上述目的,本实用新型采用的技术方案是,一种膨胀岩水化过程中侧限膨胀力的测试装置,包括反力架、密封装置、湿度传感器、蒸汽发生器及控制装置,反力架包括底座和横梁,底座上端两侧各固定有一根竖直立柱,横梁的两端分别固定在两根竖直立柱的上端;反力架的横梁中部开设有螺纹通孔,螺纹通孔内螺纹连接有一个螺纹杆,螺纹杆的上端固定连接有手柄,螺纹杆的下端固定连接有安装块,安装块位于安装架内并与安装架转动连接,安装架的两端分别套在两根竖直立柱上,安装架的下方安装有压力传感器;所述密封装置包括圆筒状密封罩、侧限钢筒、上板、下板、上密封盘和下密封盘,圆筒状密封罩顶端向内设置有圆环形上凸台,圆筒状密封罩底端向内设置有圆环形下凸台,下板放置在底座上,圆筒状密封罩放置在下板上,下密封盘放置在下板上且位于圆环形下凸台内,侧限钢筒放置在圆环形上凸台与圆环形下凸台之间,并且侧限钢筒、圆环形上凸台、圆环形下凸台、圆筒状密封罩侧壁之间围成一个环形空腔;膨胀岩试样放置在侧限钢筒内,上密封盘放置在膨胀岩试样上且位于圆环形上凸台内;上板放置在圆筒状密封罩上方,上板上方从下到上依次放置有上压头、第一垫块、垫片和第二垫块,垫片上安装有位移传感器;湿度传感器的探头位于环形空腔内,湿度传感器与控制装置相连,控制装置控制连接蒸汽发生器的开关,蒸汽发生器经蒸汽管道与环形空腔相连通;所述侧限钢筒的侧壁上均匀分布有透气孔。In order to achieve the above-mentioned purpose, the technical scheme adopted by the present utility model is, a test device for confining expansion force in the hydration process of expansive rock, including a reaction force frame, a sealing device, a humidity sensor, a steam generator and a control device, and a reaction force frame. It includes a base and a beam, a vertical column is fixed on both sides of the upper end of the base, and the two ends of the beam are respectively fixed on the upper ends of the two vertical columns; the middle of the beam of the reaction frame is provided with a threaded through hole, and the threaded through hole is connected with internal threads There is a threaded rod, the upper end of the threaded rod is fixedly connected with a handle, the lower end of the threaded rod is fixedly connected with a mounting block, the mounting block is located in the mounting frame and is rotatably connected with the mounting frame, and the two ends of the mounting frame are respectively sleeved on two vertical columns Above, a pressure sensor is installed under the mounting frame; the sealing device includes a cylindrical sealing cover, a limited steel cylinder, an upper plate, a lower plate, an upper sealing disc and a lower sealing disc, and the top of the cylindrical sealing cover is arranged inward There is a circular upper boss, the bottom end of the cylindrical sealing cover is provided with a circular lower boss, the lower plate is placed on the base, the cylindrical sealing cover is placed on the lower plate, and the lower sealing disc is placed on the lower plate And it is located in the annular lower boss, the side limiting steel cylinder is placed between the annular upper boss and the annular lower boss, and the side limiting steel cylinder, the annular upper boss, and the annular lower boss are An annular cavity is formed between the table and the side wall of the cylindrical sealing cover; the expansive rock sample is placed in the confinement steel cylinder, and the upper sealing disk is placed on the expansive rock sample and is located in the annular upper boss; The upper plate is placed above the cylindrical sealing cover, and the upper indenter, the first spacer, the gasket and the second spacer are sequentially placed above the upper plate from bottom to top, and a displacement sensor is installed on the gasket; the probe of the humidity sensor Located in the annular cavity, the humidity sensor is connected with the control device, the control device controls the switch connected to the steam generator, and the steam generator is connected with the annular cavity through the steam pipeline; the side walls of the limited steel cylinder are evenly distributed with ventilation hole.
优选的,所述控制装置包括施密特触发器、非门和定值电阻,施密特触发器的输入端与湿度传感器相连,施密特触发器的输出端经非门与蒸汽发生器的开关相连,施密特触发器、非门及蒸汽发生器的开关均经定值电阻连接直流电源,其中,蒸汽发生器的开关采用电磁继电器。Preferably, the control device includes a Schmitt trigger, a NOT gate and a fixed-value resistor, the input end of the Schmitt trigger is connected to the humidity sensor, and the output end of the Schmitt trigger is connected to the steam generator via the NOT gate. The switches are connected to each other, and the switches of the Schmitt trigger, the NOT gate and the steam generator are all connected to the DC power supply through a fixed-value resistor, and the switch of the steam generator adopts an electromagnetic relay.
优选的,所述圆环形下凸台的内径与下密封盘的直径相同;圆环形上凸台的内径与上密封盘的直径相同。Preferably, the inner diameter of the annular lower boss is the same as the diameter of the lower sealing disc; the inner diameter of the annular upper boss is the same as the diameter of the upper sealing disc.
采用所述的膨胀岩水化过程中侧限膨胀力的测试装置进行测试的方法,依次包括以下步骤:The method of using the test device for confining the expansion force in the hydration process of the expansive rock for testing, comprises the following steps in turn:
(1)将膨胀岩加热脱水后用夹具加工成圆柱状膨胀岩试样,并将膨胀岩试样放入侧限钢筒中;(1) After heating and dehydrating the expansive rock, use a fixture to process it into a cylindrical expansive rock sample, and put the expansive rock sample into the confining steel cylinder;
(2)旋转手柄,手柄带动螺纹杆向下运动,并通过安装块带动安装架和压力传感器向下移动,当压力传感器接触到第二垫块时,记录下此时压力传感器和位移传感器的读数;(2) Rotate the handle, the handle drives the threaded rod to move downward, and drives the mounting frame and the pressure sensor to move downward through the mounting block. When the pressure sensor touches the second pad, record the readings of the pressure sensor and displacement sensor at this time. ;
(3)蒸汽发生器的开关由低电平触发断开,由高电平触发闭合,通过控制装置控制蒸汽发生器打开,当湿度传感器检测到密封罩内的湿度超过设定值a时,施密特触发器输出高电平,经非门后变为低电平,蒸汽发生器的开关断开,蒸汽发生器停止运转;当湿度传感器检测到膨胀岩试样的湿度位于b到a之间(b<a)时,施密特触发器持续输出高电平,维持蒸汽发生器的状态不变,此时密封罩内的蒸汽含量不断下降;当湿度传感器检测到膨胀岩试样的湿度低于设定值b时,施密特触发器输出低电平,经非门后变为高电平,蒸汽发生器的开关打开,蒸汽发生器再次开始运转,使密封罩内的湿度保持在b到a的范围之内;(3) The switch of the steam generator is opened by a low level trigger and closed by a high level trigger, and the steam generator is controlled to open by the control device. When the humidity sensor detects that the humidity in the sealing cover exceeds the set value a, the The Mitt trigger outputs a high level, which becomes a low level after passing through the NOT gate, the switch of the steam generator is turned off, and the steam generator stops running; when the humidity sensor detects that the humidity of the expansive rock sample is between b and a When (b<a), the Schmitt trigger continues to output a high level to keep the state of the steam generator unchanged, and the steam content in the sealing cover continues to decrease; when the humidity sensor detects that the humidity of the expansive rock sample is low At the set value b, the Schmitt trigger outputs a low level, and after passing through the NOT gate, it becomes a high level, the switch of the steam generator is turned on, and the steam generator starts to run again, so that the humidity in the sealing cover is kept at b. to within the range of a;
(4)蒸汽经蒸汽管道进入密封罩内,膨胀岩试样遇水膨胀,向上挤压上板,使位移传感器的示数发生变化;当位移传感器示数的变化量超过设置的门槛值后,旋转反力架上的手柄,使位移传感器的示数恢复到初始位置,记下此时压力传感器和湿度传感器所记录的数据;(4) The steam enters the sealing cover through the steam pipeline, and the expansive rock sample expands when it encounters water, and squeezes the upper plate upward, so that the indication of the displacement sensor changes; when the change of the indication of the displacement sensor exceeds the set threshold value, Rotate the handle on the reaction force frame to restore the display of the displacement sensor to the initial position, and record the data recorded by the pressure sensor and humidity sensor at this time;
(5)循环以上步骤,即得随时间变化的膨胀岩的膨胀特性。(5) Repeat the above steps to obtain the expansion characteristics of the expansive rock that change with time.
本实用新型产生的有益效果是:本实用新型结构简单,操作方便,精确度高,且成本低,通过向密封罩内通入水蒸汽,来测试膨胀岩水化过程中的体积变化与时间和湿度之间的关系,从而为对膨胀岩的危害特性的研究提供参考,蒸汽发生器的开关由控制装置控制,使密封罩内的湿度保持在b到a范围之内,这样既省电又能达到湿度要求。本实用新型可以很方便的对水化过程中侧限膨胀力进行测试,并且精确度高、成本较低,对研究膨胀岩的膨胀力,对矿井巷道、铁路隧道、洞室工程中常常出现底板隆起、边墙挤出、混凝土衬砌破坏的现象的预防与解决具有指导意义。The beneficial effects of the utility model are as follows: the utility model has the advantages of simple structure, convenient operation, high accuracy and low cost, and the volume change in the hydration process of the expansive rock and the relationship between time and humidity are tested by injecting water vapor into the sealing cover. In order to provide a reference for the study of the hazard characteristics of expansive rock, the switch of the steam generator is controlled by the control device, so that the humidity in the sealing cover is kept within the range of b to a, which not only saves electricity but also achieves humidity. Require. The utility model can conveniently test the confining expansion force in the hydration process, and has high precision and low cost. The prevention and solution of the phenomenon of uplift, side wall extrusion and concrete lining damage have guiding significance.
附图说明Description of drawings
图1为本实用新型所述测试装置的结构示意图;Fig. 1 is the structural representation of the test device of the utility model;
图2为本实用新型所述控制装置的电路原理图;Fig. 2 is the circuit schematic diagram of the control device of the utility model;
图3为侧限钢筒的侧面展开示意图;Figure 3 is a schematic side view of the side limit steel cylinder;
图4为加工膨胀岩试样的C型夹具的轴视图。Figure 4 is an axial view of a C-jig for processing expansive rock samples.
具体实施方式Detailed ways
以下结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的其他所有实施例,都属于本实用新型的保护范围。The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present utility model, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1Example 1
如图1-3所示,一种膨胀岩水化过程中侧限膨胀力的测试装置,包括反力架、密封装置、湿度传感器5、蒸汽发生器3及控制装置4,反力架包括底座27和横梁21,底座27上端两侧各固定有一根竖直立柱18,横梁21的两端分别固定在两根竖直立柱18的上端;反力架的横梁21中部开设有螺纹通孔,螺纹通孔内螺纹连接有一个螺纹杆30,螺纹杆30的上端固定连接有手柄1,螺纹杆30的下端固定连接有安装块23,安装块23卡接于安装架24内并与安装架24转动连接,安装架24的两端分别套在两根竖直立柱18上,安装架24的下方安装有压力传感器6;所述密封装置包括圆筒状密封罩28、侧限钢筒20、上板10、下板17、上密封盘31和下密封盘9,圆筒状密封罩28顶端向内设置有圆环形上凸台11,圆筒状密封罩28底端向内设置有圆环形下凸台16,下板17放置在底座27上,圆筒状密封罩28放置在下板17上,下密封盘9放置在下板17上且位于圆环形下凸台16内,侧限钢筒20放置在圆环形上凸台11与圆环形下凸台16之间,并且侧限钢筒20、圆环形上凸台11、圆环形下凸台16、圆筒状密封罩侧壁之间围成一个圆环形空腔29;石膏岩试样19放置在侧限钢筒20内,上密封盘31放置在石膏岩试样19上且位于圆环形上凸台11内;上板10放置在圆筒状密封罩28上方,上板10上方从下到上依次放置有上压头8、第一垫块25、垫片22和第二垫块26,垫片22上安装有位移传感器7;湿度传感器5的探头位于圆环形空腔29内,湿度传感器5与控制装置4相连,控制装置4控制连接蒸汽发生器的开关15,蒸汽发生器3经蒸汽管道2与圆环形空腔29相连通;所述侧限钢筒20的侧壁上均匀分布有透气孔32。As shown in Figures 1-3, a test device for limiting expansion force during hydration of expansive rock includes a reaction force frame, a sealing device, a
控制装置4包括施密特触发器12、非门13和定值电阻14,施密特触发器12的输入端与湿度传感器5相连,施密特触发器12的输出端经非门13与蒸汽发生器的开关15相连,施密特发生器12、非门13及蒸汽发生器的开关15均连接直流电源,其中,蒸汽发生器的开关15采用电磁继电器,非门13与电磁继电器的线圈相连,电磁继电器的开关控制蒸汽发生器的开合,且蒸汽发生器的开关15由低电平触发断开,由高电平触发闭合。The
所述圆环形下凸台的内径、圆环形上凸台的内径、上密封盘的直径、下密封盘的直径均相同。The inner diameter of the annular lower boss, the inner diameter of the annular upper boss, the diameter of the upper sealing disc, and the diameter of the lower sealing disc are all the same.
采用所述的膨胀岩水化过程中侧限膨胀力的测试装置进行测试的方法,依次包括以下步骤:The method of using the test device for confining the expansion force in the hydration process of the expansive rock for testing, comprises the following steps in turn:
(1)把φ50mm的标准石膏岩试样在恒温箱内加热脱水,然后在机床上用C型夹具将石膏加工为φ48.85mmH35mm的石膏岩试样,并将石膏岩试样放入侧限钢筒中;(1) The standard gypsum rock sample of φ50mm is heated and dehydrated in a constant temperature box, and then the gypsum is processed into a gypsum rock sample of φ48.85mmH35mm with a C-type fixture on the machine tool, and the gypsum rock sample is placed in the confining steel. in the barrel;
(2)旋转手柄,手柄带动螺纹杆向下运动,并通过安装块带动安装架和压力传感器向下移动,当压力传感器接触到第二垫块时,记录下此时压力传感器和位移传感器的读数;(2) Rotate the handle, the handle drives the threaded rod to move downward, and drives the mounting frame and the pressure sensor to move downward through the mounting block. When the pressure sensor touches the second pad, record the readings of the pressure sensor and displacement sensor at this time. ;
(3)蒸汽发生器的开关由低电平触发断开,由高电平触发闭合,通过控制装置控制蒸汽发生器打开,当湿度传感器检测到密封罩内的湿度超过设定值a时,施密特触发器输出高电平,经非门后变为低电平,蒸汽发生器的开关断开,蒸汽发生器停止运转;当湿度传感器检测到膨胀岩试样的湿度位于b到a之间(b<a)时,施密特触发器持续输出高电平,维持蒸汽发生器的状态不变,此时密封罩内的蒸汽含量不断下降;当湿度传感器检测到膨胀岩试样的湿度低于设定值b时,施密特触发器输出低电平,经非门后变为高电平,蒸汽发生器的开关打开,蒸汽发生器再次开始运转,使密封罩内的湿度保持在b到a的范围之内;(3) The switch of the steam generator is opened by a low level trigger and closed by a high level trigger, and the steam generator is controlled to open by the control device. When the humidity sensor detects that the humidity in the sealing cover exceeds the set value a, the The Mitt trigger outputs a high level, which becomes a low level after passing through the NOT gate, the switch of the steam generator is turned off, and the steam generator stops running; when the humidity sensor detects that the humidity of the expansive rock sample is between b and a When (b<a), the Schmitt trigger continues to output a high level to keep the state of the steam generator unchanged, and the steam content in the sealing cover continues to decrease; when the humidity sensor detects that the humidity of the expansive rock sample is low At the set value b, the Schmitt trigger outputs a low level, and after passing through the NOT gate, it becomes a high level, the switch of the steam generator is turned on, and the steam generator starts to run again, so that the humidity in the sealing cover is kept at b. to within the range of a;
(4)蒸汽经蒸汽管道进入密封罩内,膨胀岩试样遇水膨胀,向上挤压上板,使位移传感器的示数发生变化;当位移传感器示数的变化量超过设置的门槛值后,旋转反力架上的手柄,使位移传感器的示数恢复到初始位置,记下此时压力传感器和湿度传感器所记录的数据;(4) The steam enters the sealing cover through the steam pipeline, and the expansive rock sample expands when it encounters water, and squeezes the upper plate upward, so that the indication of the displacement sensor changes; when the change of the indication of the displacement sensor exceeds the set threshold value, Rotate the handle on the reaction force frame to restore the display of the displacement sensor to the initial position, and record the data recorded by the pressure sensor and humidity sensor at this time;
(5)循环以上步骤,即可得在一定湿度条件下(b到a),石膏岩试样侧限膨胀力与时间的关系数据,对数据进行拟合可得到石膏岩试样侧限膨胀力F和时间t的关系曲线图。(5) Repeat the above steps to obtain the data on the relationship between the confining expansion force and time of the gypsum rock sample under certain humidity conditions (b to a). By fitting the data, the confining expansion force of the gypsum rock sample can be obtained. Plot of F versus time t.
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