CN210033467U - Device of mould maintenance rack is followed to tunnel lining platform truck - Google Patents
Device of mould maintenance rack is followed to tunnel lining platform truck Download PDFInfo
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- CN210033467U CN210033467U CN201920655550.5U CN201920655550U CN210033467U CN 210033467 U CN210033467 U CN 210033467U CN 201920655550 U CN201920655550 U CN 201920655550U CN 210033467 U CN210033467 U CN 210033467U
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Abstract
本实用新型公开了一种隧道衬砌台车跟模养护台架的装置,包扩衬砌台车,衬砌台车上设有供水系统,所衬砌台车的后方横梁处固定有支撑结构,支撑结构上固定有供水管路,供水管路包括沿衬砌台车行进方向布置的供水主管以及至少一个的与供水主管交叉连通且横向设置的供水支管,供水支管的外壁顶端设有至少一个的雾化装置,供水系统的出水端与供水主管的进水端相连接。本实用新型通过提供了一种全新的供水管路系统,可以有效的增加对隧道内壁的喷雾范围,减少水滴的滴落情况,从而有效的增加了对隧道内壁的养护效果,并可对水资源进行充分的利用,且本实用新型结构简单,便于拆装,使用过程方便快捷。
The utility model discloses a device for a tunnel lining trolley and a mold maintenance bench, which includes a lining trolley, a water supply system is arranged on the lining trolley, and a support structure is fixed at the rear beam of the lining trolley. A water supply pipeline is fixed, and the water supply pipeline includes a water supply main pipe arranged along the traveling direction of the lining trolley and at least one water supply branch pipe which is cross-connected with the water supply main pipe and arranged laterally, and at least one atomization device is provided on the top of the outer wall of the water supply branch pipe, The water outlet end of the water supply system is connected with the water inlet end of the water supply main pipe. By providing a brand new water supply pipeline system, the utility model can effectively increase the spray range on the inner wall of the tunnel, reduce the dripping of water droplets, thereby effectively increasing the maintenance effect on the inner wall of the tunnel, and can effectively protect the water resources. The utility model has the advantages of simple structure, convenient disassembly and assembly, and convenient and quick use process.
Description
技术领域technical field
本实用新型涉及隧道衬砌施工领域,具体是一种隧道衬砌台车跟模养护台架的装置。The utility model relates to the field of tunnel lining construction, in particular to a device for a tunnel lining trolley and a mold maintenance platform.
背景技术Background technique
隧道衬砌台车是隧道施工过程二次衬砌中必须使用的专用设备,用于对隧道内壁的砼衬砌施工。随着铁路隧道衬砌混凝土施工质量标准控制日益严格及工期的逐渐压缩,需要寻找新的工艺、工装来满足衬砌混凝土养护质量要求。The tunnel lining trolley is a special equipment that must be used in the secondary lining of the tunnel construction process. It is used for the construction of the concrete lining of the inner wall of the tunnel. With the increasingly strict control of the construction quality standards of railway tunnel lining concrete and the gradual reduction of construction period, it is necessary to find new techniques and tooling to meet the maintenance quality requirements of lining concrete.
现阶段单线隧道衬砌施工存在的难题:1、传统的人工洒水养护存在严重的弊端,如存在养护盲区、养护质量不得保证、水资源浪费巨大;2、单线铁路隧道具有施工净空狭小,工序繁多,施工组织困难的特点,已有的养生台架技术需要配置额外的行走系统,对于单线隧道施工空间、人员配备、水电路改装提出了很苛刻的要求。Problems existing in the lining construction of single-track tunnels at this stage: 1. There are serious drawbacks in traditional manual watering maintenance, such as blind spots for maintenance, unguaranteed maintenance quality, and huge waste of water resources; 2. Single-track railway tunnels have narrow construction clearances and numerous procedures. Due to the difficulty of construction organization, the existing health bench technology needs to be equipped with an additional walking system, which puts forward very strict requirements for the construction space, staffing, and water circuit modification of the single-track tunnel.
针对上述问题,在授权号CN208073513U的专利中,公布了一种自带喷淋养护系统的隧道衬砌台车,通过在衬砌台车上设置喷淋系统,从而在一定程度上解决了上述问题,但是该专利的不足之处在于,仅沿衬砌台车前行方向设置了一根喷淋管,然后在喷淋管顶端设置喷嘴,从而对隧道的顶壁进行喷水养护。这样会使得在隧道顶壁中部汇集的水份不易向隧道两边内壁蔓延,且容易造成水滴直接滴落的情况,在一定程度上喷淋效果较差,且虽然设置了雾化喷头用以分散水份,但是喷水区域主要还是集中在隧道顶壁中部,因此效果依然并不理想。In view of the above problems, in the patent with the authorization number CN208073513U, a tunnel lining trolley with a self-contained spraying and curing system is published. The disadvantage of this patent is that only one spray pipe is arranged along the forward direction of the lining trolley, and then a nozzle is arranged at the top of the spray pipe, so as to perform water spray maintenance on the top wall of the tunnel. This will make it difficult for the water collected in the middle of the top wall of the tunnel to spread to the inner walls on both sides of the tunnel, and it is easy to cause water droplets to drip directly. However, the water spray area is mainly concentrated in the middle of the top wall of the tunnel, so the effect is still not ideal.
为此我们提出了一种隧道衬砌台车跟模养护台架的装置。To this end, we propose a tunnel lining trolley and mold maintenance bench device.
实用新型内容Utility model content
本实用新型的目的在于提供一种隧道衬砌台车跟模养护台架的装置,以解决上述背景技术中提出的现有技术中,自带喷淋系统的衬砌台车因喷水范围单一而导致的养护效果较差的问题。The purpose of this utility model is to provide a device for a tunnel lining trolley to follow a mold maintenance bench, so as to solve the problem that in the prior art proposed in the above background technology, the lining trolley with its own spray system is caused by a single water spray range. The problem of poor maintenance effect.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种隧道衬砌台车跟模养护台架的装置,包扩衬砌台车,衬砌台车上设有供水系统,所衬砌台车的后方横梁处固定有支撑结构,支撑结构上固定有供水管路,供水管路包括沿衬砌台车行进方向布置的供水主管以及至少一个的与供水主管交叉连通且横向设置的供水支管,供水支管的外壁顶端设有至少一个的雾化装置,供水系统的出水端与供水主管的进水端相连接。The utility model relates to a device for a tunnel lining trolley and a mold maintenance platform, which includes a lining trolley, a water supply system is arranged on the lining trolley, a support structure is fixed at the rear beam of the lining trolley, and a water supply pipeline is fixed on the support structure. , the water supply pipeline includes a water supply main pipe arranged along the traveling direction of the lining trolley and at least one water supply branch pipe which is cross-connected with the water supply main pipe and arranged laterally. Connect to the inlet end of the water supply main.
本实用新型中,提供了一种全新的供水管路系统,即供水管路是由供水主管和供水支管组成,其中供水主管沿衬砌台车行进方向布置,起到对水进行引导的主导作用,并设置与供水主管相交叉的供水支管起到对隧道进行喷洒养护的作用,因供水支管与供水主管为交叉设置,因此增加了水喷洒向隧道两侧壁的范围,当水喷洒向隧道的顶壁以及侧壁后,水会随着隧道内壁向下流动,该过程水滴从隧道顶壁滴落较少,且喷洒范围更广,从而起到对整个隧道内壁进行喷洒养护的效果。在本结构中,因雾化装置的具有一定的喷射范围,因此即使供水支管之间相隔一定距离也不会影响对隧道内壁的喷洒养护效果,且使得喷洒重叠部位更少,有效的增加了水资源的利用效率,再结合喷嘴对隧道内壁进行顶端以及侧壁喷洒,有效的减少了水滴的滴落情况,进一步的对水资源进行了有效的综合利用,且养护效果更加良好。In the utility model, a brand new water supply pipeline system is provided, that is, the water supply pipeline is composed of a water supply main pipe and a water supply branch pipe, wherein the water supply main pipe is arranged along the traveling direction of the lining trolley and plays a leading role in guiding the water. The water supply branch pipe that intersects with the water supply main pipe is also set up to spray and maintain the tunnel. Because the water supply branch pipe and the water supply main pipe are set crosswise, the scope of water spraying to the two side walls of the tunnel is increased. When the water is sprayed to the top of the tunnel After the wall and the side wall, the water will flow down with the inner wall of the tunnel. In this process, the water droplets drip less from the top wall of the tunnel, and the spraying range is wider, so as to achieve the effect of spraying and curing the entire inner wall of the tunnel. In this structure, because the atomizing device has a certain spraying range, even if the water supply branch pipes are separated by a certain distance, the spraying and maintenance effect on the inner wall of the tunnel will not be affected, and the overlapping parts of spraying will be less, which effectively increases the amount of water. The utilization efficiency of resources, combined with the nozzle spraying on the top and side walls of the inner wall of the tunnel, effectively reduces the dripping of water droplets, further effectively comprehensively utilizes water resources, and has a better maintenance effect.
作为本实用新型进一步的方案:供水支管与供水主管十字交叉,供水支管在供水主管上均匀分布,雾化装置在供水支管上均匀分布。As a further solution of the present invention, the water supply branch pipes cross the water supply main pipe, the water supply branch pipes are evenly distributed on the water supply main pipe, and the atomizing devices are evenly distributed on the water supply branch pipes.
通过规范供水支管与供水主管的具体的空间位置,以及优化雾化装置在供水支管上的位置,使得结构的搭配更加科学合理,从而使得喷水养护效果更加良好,且利于后期产品的批量生产。By standardizing the specific spatial position of the water supply branch pipe and the water supply main pipe, and optimizing the position of the atomizing device on the water supply branch pipe, the structure matching is more scientific and reasonable, so that the water spray curing effect is better, and it is conducive to the mass production of later products.
作为本实用新型进一步的方案:供水支管为上凸的圆弧形结构。As a further solution of the present utility model: the water supply branch pipe is an upwardly convex arc structure.
供水支管为上凸的圆弧形结构则更加符合隧道的结构形状,从而增大了雾化装置的喷洒范围,并减少了喷洒范围的重叠部分。The water supply branch pipe is a convex arc structure, which is more in line with the structural shape of the tunnel, thereby increasing the spraying range of the atomizing device and reducing the overlapping part of the spraying range.
作为本实用新型进一步的方案:供水系统包括储水箱以及升压泵,升压泵的进水端通过管道连通到储水箱的底部,升压泵的出水端通过管道与供水主管的进水口连通;As a further scheme of the present utility model: the water supply system includes a water storage tank and a booster pump, the water inlet end of the booster pump is connected to the bottom of the water storage tank through a pipeline, and the water outlet end of the booster pump is communicated with the water inlet of the water supply main pipe through a pipeline;
支撑结构包括主支架以及与主支架焊接的分支支架,主支架固定在衬砌台车的后方横梁中部位置,供水主管以及供水支管分别对应固定在主支架以及分支支架上,分支支架与供水支管的形状相匹配。The support structure includes a main bracket and a branch bracket welded with the main bracket. The main bracket is fixed in the middle of the rear beam of the lining trolley. The water supply main pipe and the water supply branch pipe are respectively fixed on the main bracket and the branch bracket. The shape of the branch bracket and the water supply branch pipe match.
通过对供水系统以及支撑结构进行详细描述限定,则为整个技术方案的实行提供了充分有效的支撑。By describing and defining the water supply system and the supporting structure in detail, sufficient and effective support is provided for the implementation of the entire technical solution.
作为本实用新型进一步的方案:主支架为桁架结构,主支架与衬砌台车的横梁通过U型螺栓固定。As a further scheme of the present invention, the main support is a truss structure, and the main support and the beam of the lining trolley are fixed by U-bolts.
在本实用新型中,主支架为桁架结构,具有较高的支撑强度,从而为支撑起整个供水管路提供有效保证,且连接方式采用U型螺栓固定,便于安装与拆卸。In the utility model, the main support is a truss structure with high support strength, thereby providing an effective guarantee for supporting the entire water supply pipeline, and the connection method is fixed by U-shaped bolts, which is convenient for installation and disassembly.
作为本实用新型进一步的方案:雾化装置采用反溅式自锁微雾喷头,喷头镶嵌在供水支管上。As a further scheme of the present invention, the atomizing device adopts a reverse splash type self-locking micro-mist spray head, and the spray head is embedded on the water supply branch pipe.
该喷头具有良好的喷雾效果,从而满足衬砌混凝土早期需要的湿度和升温梯度。The nozzle has a good spray effect, so as to meet the humidity and temperature gradient required for the lining concrete in the early stage.
本实用新型的有益效果是:本实用新型通过提供了一种全新的供水管路系统,可以有效的增加对隧道内壁的喷雾范围,减少水滴的滴落情况,从而有效的增加了对隧道内壁的养护效果,并可对水资源进行充分的利用,且本实用新型结构简单,便于拆装,使用过程方便快捷。The beneficial effects of the utility model are: the utility model provides a brand new water supply pipeline system, which can effectively increase the spray range on the inner wall of the tunnel and reduce the dripping of water droplets, thereby effectively increasing the amount of water on the inner wall of the tunnel. The maintenance effect can be improved, and the water resources can be fully utilized, and the utility model has a simple structure, is convenient for disassembly and assembly, and is convenient and quick in the use process.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型中雾化装置、分支支架以及供水支管的连接示意图;Fig. 2 is the connection schematic diagram of the atomization device, the branch support and the water supply branch pipe in the utility model;
图3为本实用新型中主支架与衬砌台车的连接示意图;3 is a schematic diagram of the connection between the main support and the lining trolley in the utility model;
图中:1-衬砌台车、2-主支架、3-分支支架、4-雾化装置、5-储水箱、6-升压泵、7-供水主管、8-供水支管、9-U型螺栓。In the picture: 1-lining trolley, 2-main support, 3-branch support, 4-atomizing device, 5-water storage tank, 6-boost pump, 7-water supply main pipe, 8-water supply branch pipe, 9-U type bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1,一种隧道衬砌台车跟模养护台架的装置,包扩衬砌台车1,衬砌台车1上设有供水系统,所衬砌台车1的后方横梁处固定有支撑结构,支撑结构上固定有供水管路,供水管路包括沿衬砌台车1行进方向布置的供水主管7以及至少一个的与供水主管7交叉连通且横向设置的供水支管8,供水支管8的外壁顶端设有至少一个的雾化装置4,供水系统的出水端与供水主管7的进水端相连接。Please refer to Figure 1, a device for tunnel lining trolley and mold maintenance bench, including expansion of
优选地,供水支管8与供水主管7十字交叉,供水支管8在供水主管7上均匀分布,雾化装置4在供水支管8上均匀分布。Preferably, the water supply branch pipes 8 cross the water supply
优选地,参阅图2,供水支管8为上凸的圆弧形结构。供水支管采用轻质钢管,即轻质的弧形钢管。Preferably, referring to FIG. 2 , the water supply branch pipe 8 is an upwardly convex arc-shaped structure. The water supply branch pipes are made of light steel pipes, that is, light curved steel pipes.
优选地,参阅图1和2,供水系统包括储水箱5以及升压泵6,升压泵6的进水端通过管道连通到储水箱5的底部,升压泵6的出水端通过管道与供水主管7的进水口连通;Preferably, referring to FIGS. 1 and 2, the water supply system includes a
支撑结构包括主支架2以及与主支架2焊接的分支支架3,主支架2固定在衬砌台车1的后方横梁中部位置,供水主管7以及供水支管8分别对应固定在主支架2以及分支支架3上,分支支架3与供水支管8的形状相匹配。The support structure includes a
优选地,参阅图3,主支架2为桁架结构,主支架2与衬砌台车1的横梁通过U型螺栓9固定。即选取与横梁以及桁架尺寸相对应的U型螺栓9,然后将多个U型螺栓9依次均匀的穿过横梁以及桁架,使得横梁以及桁架被完全包括在U型螺栓9的U型臂内,然后选取相匹配的螺帽并旋拧进U型螺栓9的螺纹上,且务必使螺帽拧紧即可。Preferably, referring to FIG. 3 , the
优选地,雾化装置4采用反溅式自锁微雾喷头,喷头镶嵌在供水支管8上。Preferably, the atomizing device 4 adopts a reverse splash type self-locking micro-mist spray head, and the spray head is embedded on the water supply branch pipe 8 .
本实用新型在使用过程中,升压泵6从储水箱5中抽水并通过管道输送至供水主管7以及供水支管8内,进而通过雾化装置4将水雾化,并喷淋到隧道内壁上,且喷淋范围随着衬砌台车1的行进而改变,从而保证了衬砌混凝土早期需要的湿度和升温梯度。During the use of the utility model, the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113217027A (en) * | 2021-05-24 | 2021-08-06 | 中铁五局集团第一工程有限责任公司 | Portable two-lining arch part curing and spraying device for large-section tunnel and manufacturing method |
| CN116241280A (en) * | 2023-03-24 | 2023-06-09 | 中铁一局集团有限公司 | A construction method of lining concrete health preservation based on tunnel lining trolley |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113217027A (en) * | 2021-05-24 | 2021-08-06 | 中铁五局集团第一工程有限责任公司 | Portable two-lining arch part curing and spraying device for large-section tunnel and manufacturing method |
| CN116241280A (en) * | 2023-03-24 | 2023-06-09 | 中铁一局集团有限公司 | A construction method of lining concrete health preservation based on tunnel lining trolley |
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