CN210030862U - Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment - Google Patents

Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment Download PDF

Info

Publication number
CN210030862U
CN210030862U CN201920482159.XU CN201920482159U CN210030862U CN 210030862 U CN210030862 U CN 210030862U CN 201920482159 U CN201920482159 U CN 201920482159U CN 210030862 U CN210030862 U CN 210030862U
Authority
CN
China
Prior art keywords
water
flexible
positioning
driven
guide rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201920482159.XU
Other languages
Chinese (zh)
Inventor
吕喜鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201920482159.XU priority Critical patent/CN210030862U/en
Application granted granted Critical
Publication of CN210030862U publication Critical patent/CN210030862U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Sealing Devices (AREA)

Abstract

The utility model discloses a no dabber clamping vibration material disk equipment of water-cooled flexible location, including three pairs of vice lathe bed parts of guide rail, axial commentaries on classics radial water-cooled flexible location driving shaft, radial commentaries on classics axial water-cooled flexible location driven tailstock, synchronous movement dust collection wind gap, automatic equidistance retreat gun seat, intake dynamic seal and play water dynamic seal etc.. The device adopts water-cooled flexible positioning clamping and automatic equidistant retreating gun seats, creatively solves the problems of mechanical stress and expansion with heat and contraction with cold of thin-wall pipe parts in the additive hot processing process, is very convenient to clamp, greatly improves the production efficiency and yield, and is a special machine tool specially developed for additive hot processing of thin-wall pipe products.

Description

Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment
Technical Field
The utility model relates to a vibration material disk hot working equipment, especially a no dabber clamping vibration material disk hot working equipment of water-cooled flexible location.
Background
The rotary sputtering target material formed by additive hot working is mainly applied to industries such as conductive glass touch screens, energy-saving building glass, automobile heat-insulating glass, solar photovoltaic, decorative hardware coating and the like, and has huge market capacity. Thermal spraying equipment is relatively mature, and the famous manufacturers of thermal spraying equipment abroad include PT of Switzerland, METCO in the United states, GTV in Germany and the like, and the manufacturers of thermal spraying equipment at home also include 703 aerospace materials and technology research institute, 625 aviation manufacturing research institute and other national high-level institutions. But only thermal spraying equipment is not enough, the rotary sputtering target is used as a consumable material for vacuum coating, metal, alloy or ceramic and other materials are fused by a high-temperature spray gun at thousands to ten thousands of degrees centigrade at a moment and then are deposited on the surface of the hollow steel pipe, and the thickness of a deposition layer on the wall of the hollow pipe is generally 3-15 mm. The outer diameters of the steel pipes with different specifications areThe length is 500 ~ 4000mm, but the steel pipe wall thickness only has 3 ~ 4mm, if do not have very professional, the special lathe that designs to this kind of product characteristic, then the product is difficult to realize, and thin-walled tube spare is under the working condition of so high temperature material increase hot working, and the material layer that can lead to depositing on the steel pipe is cracked, can't form effective product because of the mechanical stress of clamping deformation and the expend with heat and contract with cold problem of steel pipe and material, has greatly reduced the production yield, and the trade threshold is high. However, no special machine tool specially designed for the high-difficulty product exists in the domestic market at present. Especially in the production of some brittle oxide ceramic materials, the yield is even less than 50%.
Disclosure of Invention
An object of the utility model is to provide a no dabber clamping vibration material disk hot working equipment of water-cooled flexible location. The equipment is used for deposition of a spraying material of a hollow tubular workpiece, and is particularly used for additive hot-forming of a rotary sputtering target.
The utility model adopts the technical scheme as follows:
the utility model provides a water-cooled flexible location does not have dabber clamping vibration material disk equipment, a serial communication port, equipment includes the lathe bed, sets up the guide rail on the lathe bed, the guide rail includes central guide rail (40), preceding vice guide rail (50) and back vice guide rail (60), the one end of central guide rail is provided with location driving shaft (2), the other end of central guide rail sets up driven tailstock (3), location driving shaft (2) are provided with initiative location sealed end towards the one end of driven tailstock, be provided with the telescopic shaft on driven tailstock (3), the telescopic shaft sets up driven location sealed end towards the one end of location driving shaft; the driving positioning sealing end is not connected with the driven positioning sealing end. Namely, no mandrel is arranged between the driving positioning sealing end and the driven positioning sealing end.
When the hollow pipe is processed, one end of the hollow pipe is sleeved at the active positioning sealing end, the other end of the hollow pipe is sleeved at the driven positioning sealing end, and the hollow pipe is tightly jacked through the telescopic shaft and is fixed between the driving shaft and the driven tailstock.
A cooling water inlet passage is arranged in the positioning driving shaft; a cooling water drainage passage is arranged in the telescopic shaft; the active positioning sealing end comprises an active sealing shaft section (22) and a water outlet shaft section (21), a water outlet hole (200) is formed in the circumferential wall of the water outlet shaft section (21), and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the active sealing shaft section; the driven positioning sealing end comprises a driven sealing shaft section (32) and a drainage shaft section (31), a drainage hole (300) is formed in the circumferential wall of the drainage shaft section (31), and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the driven sealing shaft section.
Furthermore, an annular cross section is arranged on one side, away from the water outlet shaft section, of the driving shaft at the driving sealing shaft section. Furthermore, the telescopic shaft is provided with an annular cross section on one side of the driven sealing shaft section, which is far away from the drainage shaft section.
Furthermore, the periphery of the driving sealing shaft section of the driving shaft is provided with a radial flexible sealing ring (10) and an axial flexible sealing ring (11). The radial flexible sealing ring (10) is arranged at a position close to the water outlet shaft section. The axial flexible sealing ring (11) is arranged at a position far away from the water outlet shaft section.
One end of the hollow pipe (30) is provided with an end face or a conical surface (301), and the end face or the conical surface of one end of the hollow pipe is tightly abutted against the flexible rubber ring (11). The radial flexible sealing ring (10) is arranged in the hollow pipe.
Furthermore, a radial flexible sealing ring (12) and an axial flexible sealing ring (13) are arranged on the periphery of a driven sealing shaft section (32) of the driven positioning sealing end. The radial flexible sealing ring (12) is arranged at a position close to the drainage shaft section (31). The axial flexible sealing ring (13) is arranged at a position far away from the drainage shaft section (31).
The other end of the hollow pipe (30) is provided with an end face or a conical surface, and the end face or the conical surface of the other end of the hollow pipe is tightly abutted against the flexible rubber ring (13). The radial flexible sealing ring (12) is arranged in the hollow pipe.
The flexible sealing ring is a flexible rubber ring. The radial flexible sealing ring plays radial flexible supporting, positioning and sealing roles on the hollow pipe, and the axial flexible sealing ring plays axial flexible supporting, positioning and sealing roles on the hollow pipe.
When one end of the hollow pipe is sleeved at the active positioning sealing end, the water outlet hole is arranged in the cavity of the hollow pipe, and when the other end of the hollow pipe is sleeved at the driven positioning sealing end, the water outlet hole is arranged in the cavity of the hollow pipe.
The machine tool also comprises a cooling system, a cooling water inlet passage of the positioning driving shaft is connected with one end of a water inlet dynamic seal (6), and the other end of the water inlet dynamic seal (6) is connected with a water inlet pipe of the cooling system; one end of the water outlet dynamic seal (7) is connected with a cooling water drainage passage in the telescopic shaft of the driven tailstock (3), and the other end is connected with a water outlet pipe.
Because the mandrel is not arranged, the cooling water directly cools the processed hollow tube.
A dust collecting air port (4) is arranged on the front auxiliary guide rail; the automatic retreating gun seat (5) is mounted on the rear auxiliary guide rail and comprises an upper part and a lower part, the lower part is mounted on the rear auxiliary guide rail and can move left and right (longitudinally) along the rear auxiliary guide rail, and the upper part can move back and forth (transversely) relative to the lower part; the dust collecting air port (4) and the automatic retreating gun seat (5) move synchronously in the longitudinal direction.
The automatic retreating gun seat is an automatic equidistant retreating gun seat. The dust collecting tuyere is also called a synchronous movement dust collecting tuyere.
Furthermore, the automatic equidistant retreating gun seat (5) is driven by a servo motor (8) to move back and forth left and right on the rear auxiliary guide rail, and the automatic equidistant retreating gun seat (5) is driven by a servo motor (9) to retreat equidistantly.
Further, the machine body is a multi-rail machine body and consists of 3 groups of guide rails or linear bearings which are parallel to each other, and each group of guide rails or linear bearings can be 1 or 2 or more (a plurality of) guide rails or linear bearings.
The water-cooled flexible positioning core-shaft-free clamping material-increasing hot processing equipment comprises a multi-rail lathe bed (1), an axial-to-radial water-cooled flexible positioning driving shaft (2), a radial-to-axial water-cooled flexible positioning driven tailstock (3), a synchronous moving dust collecting air port (4), an automatic equidistant retreating gun seat (5), a water inlet dynamic seal (6) and a water outlet dynamic seal (7), wherein the multi-rail lathe bed (1) consists of 3 groups of mutually parallel guide rails or linear bearings, and each group of guide rails or linear bearings can be 1 or 2 or more (a plurality of guide rails); the axial rotation and radial direction water-cooled flexible positioning driving shaft (2) is arranged at the rotation center of one end of a central guide rail of the multi-rail lathe bed (1), the outer end of the driving shaft is connected with a water inlet dynamic seal (6), and the other end of the water inlet dynamic seal (6) is directly connected with a water inlet pipe of a cooling system; the radial rotating axial water-cooled flexible positioning driven tailstock (3) is arranged at the rotating center of the other end of a central guide rail of the multi-rail lathe body (1), and can integrally slide according to the length of a workpiece, and the telescopic shaft (20) is adjusted by a mechanical device, a pneumatic device and a hydraulic device and then is locked; one end of the water outlet dynamic seal (7) is connected with the radial rotating axial water-cooled flexible positioning driven tailstock (3), the other end is directly connected with the water outlet pipe, and circulating water returns to the cooling system through the water outlet pipe; the process spray gun is fixed on an automatic equidistant retreating gun seat (5), the automatic equidistant retreating gun seat (5) is driven by a servo motor (8) to move back and forth left and right on a rear auxiliary guide rail, and the automatic equidistant retreating gun seat (5) is driven by a servo motor (9) to retreat equidistantly; the synchronous moving dust collecting air port (4) is arranged on the front auxiliary guide rail opposite to the process spray gun and synchronously moves left and right with the process spray gun to realize the dust collecting function.
Furthermore, the process spray gun sprays materials once or one time, the thickness of the materials is large, the servo motor (9) retreats by a certain amount, and the equidistant material increase hot processing of products is realized.
The axial rotation and radial rotation water-cooled flexible positioning driving shaft (2) is provided with a flexible supporting part, and the flexible supporting part comprises 1-20 flexible rubber rings (10) on the outer diameter of a matching sealing circumference (namely the outer surface of the driving sealing shaft) and 1-10 flexible rubber rings (11) close to or close to a matching sealing end surface (namely an annular section).
Further, 1 ~ 20 flexible rubber ring (10) on the sealed circumference external diameter of cooperation play flexible support and sealed, circumference from the centering action, and 1 ~ 10 flexible rubber ring (11) of the sealed terminal surface department of cooperation play flexible axial positioning and sealed effect, and two kinds of modes make up each other, or unite two into one and prepare into a circumference and the terminal surface flexible support seal position sleeve that plays the effect simultaneously, also can play flexible circumference support, sealed, the flexible positioning action of axial.
The flexible supporting part of the equipment on the radial rotating axial water-cooled flexible positioning driven tailstock (3) comprises 1-20 flexible rubber rings (12) on the outer diameter of the matched sealing circumference (namely the outer surface of a driven sealing shaft) and 1-10 flexible rubber rings (13) close to or close to the matched sealing end surface (namely the annular section).
Furthermore, 1-20 flexible rubber rings (12) on the outer diameter of the circumference of the matched seal play roles of flexible support, sealing and circumference self-centering, 1-10 flexible rubber rings (13) close to or close to the end face of the matched seal play roles of flexible axial positioning and sealing, the two modes are mutually combined or combined into one to prepare a flexible support seal positioning sleeve with the circumference and the end face playing roles simultaneously, and the flexible circumferential support, sealing and flexible axial positioning roles can also be played.
Furthermore, the water path is axially led in through the water inlet dynamic seal (6) and then flows out from the radial circumference porous outlet (200) and is fully distributed in the pipe workpieces. The water path is changed from the inner part of the pipe workpiece to the axial direction from the circumferential radial porous drainage hole (300) and returns to the cooling system through the water outlet dynamic seal (7).
Furthermore, the synchronous moving dust collecting air port (4) consists of a roll shaft and a flexible material, is driven by a synchronous motor (14) and can synchronously move left and right with the process spray gun along a front auxiliary guide rail, and the tail end of the dust collecting air port is connected with an industrial dust removal system.
Furthermore, the water inlet dynamic seal (6) and the water outlet dynamic seal (7) are universal devices which are fixed in a part of the cavity and rotate in a part of the cavity and convey pressure fluid.
The automatic equidistant retreating gun seat (5) is driven by a servo motor (8) and moves back and forth along the rear auxiliary guide rail from left to right, and the upper part of the automatic equidistant retreating gun seat (5) is driven by another servo motor (9) and automatically moves back relative to the lower part.
The upper part of the automatic equidistant retreating gun seat (5) automatically moves backwards relative to the lower part, the variable of the reduction of the spray distance caused by the increase of the thickness of the deposited material layer is compensated, the distance from a process spray gun to the surface of a pipe workpiece is always kept unchanged, and therefore the heated temperature of the pipe workpiece is guaranteed to be unchanged.
Furthermore, an internal cooling water channel of the axial-to-radial water-cooled flexible positioning driving shaft is discharged from radial outlets (water outlets) distributed circumferentially by hollow axial introduction, and one end of a workpiece (hollow tube) is directly extruded and sleeved on an O-shaped ring (10) and an O-shaped ring (11). The O-shaped ring is a flexible sealing ring.
The radial-to-axial water-cooled flexible positioning driven tailstock is characterized in that cooling water in a workpiece is introduced into a cooling water drainage channel of a telescopic shaft from radial drainage holes (300) distributed on the circumference and then is discharged from the axial direction of the telescopic shaft, and the other end of the workpiece is directly extruded and sleeved on an O-shaped flexible rubber ring (12) and an O-shaped flexible rubber ring (13).
The hot processing equipment comprises a lathe body part with three pairs of guide rail pairs, an axial-to-radial water-cooled flexible positioning driving shaft, a radial-to-axial water-cooled flexible positioning driven tailstock, a synchronous moving dust collecting air port, an automatic equidistant retreating gun seat, a water inlet dynamic seal and a water outlet dynamic seal.
When a hollow workpiece (such as a hollow pipe) is processed, the workpiece is directly sleeved between an axial rotation radial water-cooled flexible positioning driving shaft and a radial rotation axial water-cooled flexible positioning driven tailstock. Therefore, the workpiece is an outer cavity part of the sealed cavity, a complex mandrel is not arranged inside the workpiece, and cooling is more sufficient.
The utility model provides a no dabber clamping vibration material disk equipment of water-cooled flexible location, including three pairs of vice lathe bed parts of guide rail, axial commentaries on classics radial water-cooled flexible location driving shaft, radial commentaries on classics axial water-cooled flexible location driven tailstock, synchronous movement dust collecting air port, automatic equidistance retreat stock, go into water dynamic seal and go out water dynamic seal etc.. The problem of product cracking caused by the stress of thermal expansion and cold shrinkage and hard contact mechanical clamping in the steel pipe machining process is creatively solved.
Preferably, the multi-rail machine body is composed of 3 groups of parallel guide rails or linear bearings, and each group of guide rails or linear bearings can be 1 or 2 or more. The steel pipe is arranged between an axial rotating radial water-cooled flexible positioning driving shaft and a radial rotating axial water-cooled flexible positioning driven tailstock, the process spray gun is arranged on an automatic equidistant retreating gun seat of a rear auxiliary guide rail, a movable air port and the process spray gun move left and right synchronously on a front auxiliary guide rail, the water inlet end is connected with the water inlet dynamic seal, and the water outlet end is connected with the water outlet dynamic seal.
Preferably, the axial-to-radial water-cooled flexible positioning driving shaft is a supporting steel pipe driving body formed by flexible circumferential self-centering sealing and flexible axial positioning sealing, and the internal water channel is axially introduced to overflow from radial circumferential multiple holes to cool the workpiece. The axial rotation radial water cooling type is that cooling water of a driving shaft axially enters from one end of the driving shaft and radially flows out from the other end of the driving shaft through a hole on the circumference of the driving shaft, and then the cooling water flows towards a driven tailstock in a steel pipe.
Preferably, the radial-to-axial water-cooled flexible positioning driven tailstock is a support steel pipe driven body formed by flexible circumferential self-centering sealing and flexible axial positioning sealing, and an internal water path is turned to an axial water discharge port from a radial circumferential porous cooling water return discharge hole (300). The radial rotating axial water cooling type refers to that cooling water flowing out from a driving shaft flows into a driven tailstock through a cooling water return drain hole (300) in the radial direction of the driven tailstock and flows out along the axial direction of the driven tailstock after flowing to the driven tailstock.
Preferably, the synchronous moving dust collecting air port consists of a roller, a flexible material and the like, the dust collecting air port which is driven by a servo motor (14) on a front auxiliary guide rail opposite to the process spray gun and moves left and right synchronously with an automatic equidistant spraying backward gun seat on a rear auxiliary guide rail is connected with an industrial dust removal system at the tail end.
Preferably, the automatic equidistant retreating gun seats can automatically retreat while moving back and forth left and right on the back auxiliary guide rail, so that cracking of products caused by rapid heating and temperature rise of the surface of the steel pipe due to the fact that the material layer is deposited thicker and the process spray gun is closer to the surface of the steel pipe is avoided.
Preferably, the water inlet dynamic seal and the water outlet dynamic seal are mature universal connectors which are fixed at one part and rotate at one part inside the cavity and are used for conveying pressure fluid.
The utility model provides a no dabber clamping vibration material disk equipment of water-cooled flexible location, including three pairs of vice lathe bed parts of guide rail, axial commentaries on classics radial water-cooled flexible location driving shaft, radial commentaries on classics axial water-cooled flexible location driven tailstock, synchronous movement dust collecting air port, automatic equidistance retreat gun stock, intake dynamic seal and play water dynamic seal etc.. The device adopts water-cooled flexible positioning clamping and automatic equidistant retreating gun seats, creatively solves the problems of mechanical stress and expansion with heat and contraction with cold of thin-wall pipe parts in the additive hot processing process, is very convenient to clamp, greatly improves the production efficiency and yield, and is a special machine tool specially developed for additive hot processing of thin-wall pipe products.
The utility model relates to a water-cooled flexible positioning core shaft-free clamping additive hot processing device, which is specially designed for additive hot processing deposition materials, is suitable for deposition of all hollow tubular workpieces and deposition rotary sputtering target materials for hot processing, and the flexible clamping, sealing, positioning and core shaft-free design make the disassembly and assembly of steel pipes very convenient, by internal water circulation cooling, the problem of product cracking caused by mechanical stress of clamping deformation and expansion and contraction during hot processing is avoided, the clamping time which usually needs 2-4 hours in the past is shortened to less than one minute, the product yield is improved to 100% from less than 50%, and by configuring different hot processing equipment, the hot processing additive process such as plasma spraying, vacuum spraying, solution spraying, flame spraying, electric arc spraying, cold air power spraying or laser spraying and the like can be realized for the thin-wall hollow pipe product.
Drawings
Fig. 1 is a schematic structural view of a water-cooled flexible positioning mandrel-less clamping additive hot-working apparatus according to the present invention;
fig. 2 is a schematic top view of a water-cooled flexible positioning mandrel-less clamping additive hot-working apparatus according to the present invention;
fig. 3 is a schematic view of a driving shaft of a water-cooled flexible positioning mandrel-less clamping additive hot-working apparatus according to the present invention;
fig. 4 is a schematic view of a driven tailstock of a water-cooled flexible positioning mandrel-less clamping additive hot-working device according to the present invention;
fig. 5 is a schematic cross-sectional structure view of a water-cooled flexible positioning mandrel-less clamping additive hot-working apparatus provided by the present invention;
fig. 6 is a schematic view of a cross-sectional structure of a hollow tube sleeved on a sealing ring in the processing process of the water-cooled flexible positioning mandrel-free clamping additive hot processing equipment provided by the utility model;
fig. 7 is the utility model provides a pair of no dabber clamping vibration material disk hot working equipment of water-cooled flexible location in the course of working, the section structure sketch map of hollow tube cover on the sealing washer.
The specific implementation mode is as follows:
the present invention will be further explained with reference to the following embodiments and the accompanying drawings, wherein the following embodiments are only for describing the present invention in detail, and are not intended to limit the claimed scope of the present invention. The method is a conventional method unless otherwise specified. The starting materials are, unless otherwise specified, commercially available products.
Example 1
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7, the utility model provides a water-cooled flexible location does not have dabber clamping vibration material disk equipment, including multi-track lathe bed 1, the radial water-cooled flexible location driving shaft 2 of axial commentaries on classics radial direction, radial pivot to the driven tailstock 3 of water-cooled flexible location, synchronous movement dust collection wind gap 4, automatic equidistance retreat gun seat 5, advance water dynamic seal 6, go out water dynamic seal 7.
The hot working deposition rotary sputtering target material comprises the following steps: installing a process spray gun on an automatic equidistant retreating gun seat 5, sleeving a steel pipe (target liner pipe) 30 between an axial rotating radial water-cooled flexible positioning driving shaft 2 and a radial rotating axial water-cooled flexible positioning driven tailstock 3, locking the tailstock, tightly pushing a telescopic shaft 20, starting circulating cooling water, enabling the cooling water to enter and fill the inside of the steel pipe (target liner pipe) 30 through a water inlet dynamic seal 6, then returning to a cooling system through a water outlet dynamic seal 7, setting the rotating speed of a machine tool, the stroke and the retreating compensation quantity of the process spray gun, starting equipment and the process spray gun, conveying materials to start hot processing and depositing a working layer, enabling the process spray gun to repeatedly and synchronously move left and right on the automatic equidistant retreating gun seat 5 and opposite synchronously moving dust collecting air ports 4 along a multi-rail machine bed 1, and automatically moving the process spray gun backwards according to the set compensation quantity along with the thickening of the working layer and, the distance from the process spray gun to the surface of the steel pipe is always kept consistent, the workpiece is heated consistently, and the dust collecting air port 4 is synchronously moved to filter part of powdery materials which cannot be deposited into a working layer through an industrial dedusting system and recycle the powdery materials. And when the size of the deposited working layer is qualified, closing all equipment and circulating cooling water, hoisting or supporting the finished steel pipe (rotary sputtering target), retracting the radial rotary shaft to the telescopic shaft of the water-cooled flexible positioning driven tailstock 3, and draining residual water in the steel pipe (target liner pipe), so that the finished product is finished.
Example 2
The utility model provides a water-cooled flexible location does not have dabber clamping vibration material disk equipment, equipment includes the lathe bed, sets up the guide rail on the lathe bed, the guide rail includes central guide rail 40, preceding vice guide rail 50 and back vice guide rail 60, the one end of central guide rail is provided with location driving shaft 2, the other end of central guide rail sets up driven tailstock 3, the one end of location driving shaft 2 towards driven tailstock is provided with initiative location sealed end, be provided with the telescopic shaft on the driven tailstock 3, the telescopic shaft sets up driven location sealed end towards the one end of location driving shaft; the driving positioning sealing end is not connected with the driven positioning sealing end. Namely, no mandrel is arranged between the driving positioning sealing end and the driven positioning sealing end.
When the hollow pipe is processed, one end of the hollow pipe is sleeved at the active positioning sealing end, the other end of the hollow pipe is sleeved at the driven positioning sealing end, and the hollow pipe is tightly jacked through the telescopic shaft and is fixed between the driving shaft and the driven tailstock.
A cooling water inlet passage is arranged in the positioning driving shaft; a cooling water drainage passage is arranged in the telescopic shaft; the active positioning sealing end comprises an active sealing shaft section 22 and a water outlet shaft section 21, a water outlet hole 200 is formed in the circumferential wall of the water outlet shaft section 21, and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the active sealing shaft section; the driven positioning sealing end comprises a driven sealing shaft section 32 and a drainage shaft section 31, a drainage hole 300 is formed in the circumferential wall of the drainage shaft section 31, and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the driven sealing shaft section.
Furthermore, an annular cross section is arranged on one side, away from the water outlet shaft section, of the driving shaft at the driving sealing shaft section. Furthermore, the telescopic shaft is provided with an annular cross section on one side of the driven sealing shaft section, which is far away from the drainage shaft section.
Furthermore, the periphery of the driving sealing shaft section of the driving shaft is provided with a radial flexible sealing ring 10 and an axial flexible sealing ring 11. The radially flexible sealing ring 10 is placed close to the outlet shaft section. The axial flexible sealing ring 11 is arranged at a position far away from the water outlet shaft section.
One end of the hollow tube 30 has an end face or tapered surface 301 which abuts against the flexible rubber ring 11. The radially flexible sealing ring 10 is placed inside the hollow tube.
Further, the periphery of the driven sealing shaft section 32 of the driven positioning sealing end is provided with a radial flexible sealing ring 12 and an axial flexible sealing ring 13. The radially flexible sealing ring 12 is positioned adjacent to the drain shaft section 31. The axially flexible sealing ring 13 is placed at a position remote from the drain shaft section 31.
The other end of the hollow tube 30 has an end face or a tapered face which abuts against the flexible rubber ring 13. A radially flexible sealing ring 12 is placed inside the hollow tube.
The flexible sealing ring is a flexible rubber ring. The radial flexible sealing ring plays radial flexible supporting, positioning and sealing roles on the hollow pipe, and the axial flexible sealing ring plays axial flexible supporting, positioning and sealing roles on the hollow pipe.
When one end of the hollow pipe is sleeved at the active positioning sealing end, the water outlet hole is arranged in the cavity of the hollow pipe, and when the other end of the hollow pipe is sleeved at the driven positioning sealing end, the water outlet hole is arranged in the cavity of the hollow pipe.
The machine tool also comprises a cooling system, a cooling water inlet passage of the positioning driving shaft is connected with one end of a water inlet dynamic seal 6, and the other end of the water inlet dynamic seal 6 is connected with a water inlet pipe of the cooling system; one end of the water outlet dynamic seal 7 is connected with a cooling water drainage channel in the telescopic shaft of the driven tailstock 3, and the other end is connected with a water outlet pipe.
Because the mandrel is not arranged, the cooling water directly cools the processed hollow tube.
The front auxiliary guide rail is provided with a dust collecting air port 4; the automatic retreating gun seat 5 is mounted on the rear auxiliary guide rail and comprises an upper part and a lower part, the lower part is mounted on the rear auxiliary guide rail and can move left and right (longitudinally) along the rear auxiliary guide rail, and the upper part can move back and forth (transversely) relative to the lower part; the dust collecting air port 4 and the automatic retreating gun seat 5 move synchronously in the longitudinal direction.
The automatic retreating gun seat is an automatic equidistant retreating gun seat. The dust collecting tuyere is also called a synchronous movement dust collecting tuyere.
Further, the automatic equidistant retreating gun base 5 is driven by a servo motor 8 to move back and forth left and right on the rear auxiliary guide rail, and the automatic equidistant retreating gun base 5 is driven by a servo motor 9 to retreat equidistantly.
Further, the machine body is a multi-rail machine body and consists of 3 groups of guide rails or linear bearings which are parallel to each other, and each group of guide rails or linear bearings can be 1 or 2 or more.
Furthermore, the water inlet dynamic seal 6 and the water outlet dynamic seal 7 are universal devices for conveying pressure fluid, wherein one part of the universal devices is fixed and the other part of the universal devices rotates inside the cavity.
The automatic equidistant retreating gun seat 5 is driven by a servo motor 8 and moves back and forth along the left and right of the rear auxiliary guide rail, and the upper part of the automatic equidistant retreating gun seat 5 is driven by another servo motor 9 and automatically moves back relative to the lower part.
The upper part of the automatic equidistant retreating gun seat 5 automatically moves backwards relative to the lower part, the variable of the reduction of the spray distance caused by the increase of the thickness of the deposited material layer is compensated, the distance from the process spray gun to the surface of the pipe workpiece is always kept unchanged, and therefore the heated temperature of the pipe workpiece is guaranteed to be unchanged.
Example 3
The utility model provides a water-cooled flexible positioning does not have dabber clamping vibration material disk equipment, including multi-track lathe bed 1, axial commentaries on classics radial water-cooled flexible positioning driving shaft 2, radial pivot to water-cooled flexible positioning driven tailstock 3, synchronous movement dust collection wind gap 4, automatic equidistance retreat stock 5, into water dynamic seal 6, go out water dynamic seal 7, multi-track lathe bed 1 comprises 3 groups of guide rails or linear bearing that are parallel to each other, and every group of guide rail or linear bearing can be 1 or 2 or many; the axial rotation and radial water-cooled flexible positioning driving shaft 2 is arranged at the rotation center of one end of a central guide rail of the multi-rail machine tool body 1, the outer end of the driving shaft is connected with a water inlet dynamic seal 6, and the other end of the water inlet dynamic seal 6 is directly connected with a water inlet pipe of a cooling system; the radial rotating axial water-cooled flexible positioning driven tailstock 3 is arranged at the rotation center of the other end of the central guide rail of the multi-rail lathe body 1 and can integrally slide according to the length of a workpiece, and the telescopic shaft 20 is adjusted by a mechanical, pneumatic or hydraulic device and then locked; one end of the water outlet dynamic seal 7 is connected with the radial rotating shaft direction water-cooled flexible positioning driven tailstock 3, the other end is directly connected with a water outlet pipe, and circulating water returns to the cooling system through the water outlet pipe; the process spray gun is fixed on an automatic equidistant retreating gun seat 5, the automatic equidistant retreating gun seat 5 is driven by a servo motor 8 to move back and forth left and right on a rear auxiliary guide rail, and the automatic equidistant retreating gun seat 5 is driven by a servo motor 9 to retreat equidistantly; the synchronous moving dust collecting air port 4 is arranged on the front auxiliary guide rail opposite to the process spray gun and synchronously moves left and right with the process spray gun to realize the dust collecting function.
Furthermore, the servo motor 9 is retracted by the amount of the material deposited by the process spray gun once or one time, so that the equidistant material increase hot processing of the product is realized.
The axial rotation and radial rotation water-cooled flexible positioning driving shaft 2 is provided with a flexible supporting part, and the flexible supporting part comprises 1-20 flexible rubber rings 10 on the outer diameter of the circumference of the matched seal and 1-10 flexible rubber rings 11 close to or close to the end face of the matched seal.
Further, 1 ~ 20 flexible rubber ring 10 on the sealed circumference external diameter of cooperation plays flexible support and sealed, circumference from the centering action, and 1 ~ 10 flexible rubber ring 11 of the sealed terminal surface department of cooperation play flexible axial positioning and sealing action, and two kinds of modes make up each other, or unite two into one and prepare into a circumference and the terminal surface flexible support seal position sleeve that plays a role simultaneously, also can play flexible circumference support, sealed, the flexible positioning action of axial.
One end of the hollow tube 30 has an end face or tapered surface 301 which abuts against the flexible rubber ring 11.
The flexible supporting part of the device on the radial rotating axial water-cooled flexible positioning driven tailstock 3 comprises 1-20 flexible rubber rings 12 on the outer diameter of the circumference of a matched seal and 1-10 flexible rubber rings 13 close to or close to the end face of the matched seal.
Furthermore, 1-20 flexible rubber rings 12 on the outer diameter of the circumference of the matched seal play roles of flexible support, sealing and circumference self-centering, and 1-10 flexible rubber rings 13 close to or close to the end face of the matched seal play roles of flexible axial positioning and sealing, and the two modes are mutually combined or combined into a flexible support seal positioning sleeve with the circumference and the end face playing roles simultaneously, and also can play roles of flexible circumferential support, sealing and flexible axial positioning.
The other end of the hollow tube 30 has an end face or a tapered face which abuts against the flexible rubber ring 13.
Furthermore, an internal cooling water channel of the axial-to-radial water-cooled flexible positioning driving shaft is axially introduced from the hollow shaft and is discharged from radial outlets (water outlets) distributed on the circumference, and one end of a workpiece (a hollow pipe) is directly extruded and sleeved on the O-shaped ring 10 and the O-shaped ring 11. The O-shaped ring is a flexible sealing ring.
The radial rotating axial water-cooled flexible positioning driven tailstock is characterized in that cooling water in a workpiece is introduced into a cooling water drainage channel of a telescopic shaft from radial drainage holes 300 distributed on the circumference and then is discharged from the axial direction of the telescopic shaft, and the other end of the workpiece is directly extruded and sleeved on an O-shaped flexible rubber ring 12 and an O-shaped flexible rubber ring 13.
Furthermore, cooling water is axially introduced through the water inlet dynamic seal 6, flows out of the radial circumferential multi-hole outlet 200 and is distributed in the pipe workpiece. The cooling water is turned from the inner part of the pipe workpiece to the axial direction from the circumferential radial porous water drainage hole 300, and returns to the cooling system through the water outlet dynamic seal 7.
Furthermore, the synchronous moving dust collecting air port 4 consists of a roll shaft and a flexible material, is driven by a synchronous motor 14, can synchronously move left and right along the front auxiliary guide rail and the process spray gun, and the tail end of the dust collecting air port is connected with an industrial dust removal system.
When a hollow workpiece is processed, the workpiece is directly sleeved between the axial rotation radial water-cooled flexible positioning driving shaft and the radial rotation axial water-cooled flexible positioning driven tailstock. Therefore, the workpiece is an outer cavity part of the sealed cavity, a complex mandrel is not arranged inside the workpiece, and cooling is more sufficient.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, all of which are included in the protection scope of the present invention.

Claims (10)

1. The water-cooled flexible positioning core-shaft-free clamping additive hot-working equipment is characterized by comprising a machine tool body, wherein a guide rail is arranged on the machine tool body, the guide rail comprises a central guide rail (40), a front auxiliary guide rail (50) and a rear auxiliary guide rail (60), one end of the central guide rail is provided with a positioning driving shaft (2), the other end of the central guide rail is provided with a driven tailstock (3), one end, facing the driven tailstock, of the positioning driving shaft (2) is provided with a driving positioning sealing end, the driven tailstock (3) is provided with a telescopic shaft, and one end, facing the positioning driving shaft, of the telescopic shaft is provided with a driven positioning sealing end; the driving positioning sealing end is not connected with the driven positioning sealing end.
2. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 1, wherein a cooling water inlet passage is arranged in the positioning driving shaft; a cooling water drainage passage is arranged in the telescopic shaft; the active positioning sealing end comprises an active sealing shaft section (22) and a water outlet shaft section (21), a water outlet hole (200) is formed in the circumferential wall of the water outlet shaft section (21), and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the active sealing shaft section; the driven positioning sealing end comprises a driven sealing shaft section (32) and a drainage shaft section (31), a drainage hole (300) is formed in the circumferential wall of the drainage shaft section (31), and a radial flexible sealing ring and an axial flexible sealing ring are sleeved on the driven sealing shaft section.
3. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 2, wherein the machine tool further comprises a cooling system, a cooling water inlet passage of the positioning driving shaft is connected with one end of a water inlet dynamic seal (6), and the other end of the water inlet dynamic seal (6) is connected with a water inlet pipe of the cooling system; one end of the water outlet dynamic seal (7) is connected with a cooling water drainage passage in the telescopic shaft of the driven tailstock (3), and the other end of the water outlet dynamic seal (7) is connected with a water outlet pipe.
4. The water-cooled flexible positioning mandrel-free clamping additive hot processing equipment according to claim 1, wherein a dust collecting air port (4) is installed on the front auxiliary guide rail; the automatic retreating gun seat (5) is mounted on the rear auxiliary guide rail and comprises an upper part and a lower part, the lower part is mounted on the rear auxiliary guide rail and can move left and right along the rear auxiliary guide rail, and the upper part can move front and back relative to the lower part; the dust collecting air port (4) and the automatic retreating gun seat (5) move synchronously in the longitudinal direction.
5. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 1, characterized in that: the device comprises a multi-track lathe body (1), an axial-to-radial water-cooled flexible positioning driving shaft (2), a radial-to-axial water-cooled flexible positioning driven tailstock (3), a synchronous moving dust collecting air port (4), an automatic equidistant retreating gun seat (5), a water inlet dynamic seal (6) and a water outlet dynamic seal (7); the multi-rail machine tool body (1) consists of 3 groups of guide rails or linear bearings which are parallel to each other, and each group of guide rails or linear bearings can be 1 or 2 or more; the axial rotation and radial direction water-cooled flexible positioning driving shaft (2) is arranged at the rotation center of one end of a central guide rail of the multi-rail lathe bed (1), the outer end of the driving shaft is connected with a water inlet dynamic seal (6), and the other end of the water inlet dynamic seal (6) is directly connected with a water inlet pipe of a cooling system; the radial rotating axial water-cooled flexible positioning driven tailstock (3) is arranged at the rotating center of the other end of a central guide rail of the multi-rail lathe body (1), and can integrally slide according to the length of a workpiece, and the telescopic shaft (20) is adjusted by a mechanical device, a pneumatic device and a hydraulic device and then is locked; one end of the water outlet dynamic seal (7) is connected with the radial rotating axial water-cooled flexible positioning driven tailstock (3), the other end is directly connected with the water outlet pipe, and circulating water returns to the cooling system through the water outlet pipe; the process spray gun is fixed on an automatic equidistant retreating gun seat (5), the automatic equidistant retreating gun seat (5) is driven by a servo motor (8) to move back and forth left and right on a rear auxiliary guide rail, and the automatic equidistant retreating gun seat (5) is driven by a servo motor (9) to retreat equidistantly; the synchronous moving dust collecting air port (4) is arranged on the front auxiliary guide rail opposite to the process spray gun and synchronously moves left and right with the process spray gun to realize the dust collecting function.
6. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 5, characterized in that: the axial rotation radial water-cooled flexible positioning driving shaft (2) is provided with a flexible supporting part, and the flexible supporting part comprises 1-20 flexible rubber rings (10) on the outer diameter of the circumference of the matched seal and 1-10 flexible rubber rings (11) close to or close to the end face of the matched seal.
7. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 5, characterized in that: the flexible supporting part of the equipment on the radial rotating axial water-cooled flexible positioning driven tailstock (3) comprises 1-20 flexible rubber rings (12) on the outer diameter of the circumference of a matched seal and 1-10 flexible rubber rings (13) close to or close to the end face of the matched seal.
8. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 4, characterized in that: the automatic equidistant retreating gun seat (5) is driven by a servo motor (8) and moves back and forth along the rear auxiliary guide rail from left to right, and the upper part of the automatic equidistant retreating gun seat (5) is driven by another servo motor (9) and automatically moves back relative to the lower part.
9. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 5, characterized in that: the radial-to-axial water-cooled flexible positioning driven tailstock is characterized in that cooling water in a workpiece is introduced into a cooling water drainage channel of a telescopic shaft from radial drainage holes (300) distributed on the circumference and then is discharged from the axial direction of the telescopic shaft, and the other end of the workpiece is directly extruded and sleeved on an O-shaped flexible rubber ring (12) and an O-shaped flexible rubber ring (13).
10. The water-cooled flexible positioning mandrel-free clamping additive hot-working equipment according to claim 1, characterized in that: the hot processing equipment comprises a machine tool body part with three pairs of guide rail pairs, an axial-to-radial water-cooled flexible positioning driving shaft, a radial-to-axial water-cooled flexible positioning driven tailstock, a synchronous moving dust collecting air port, an automatic equidistant retreating gun seat, a water inlet dynamic seal and a water outlet dynamic seal.
CN201920482159.XU 2019-04-10 2019-04-10 Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment Active CN210030862U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920482159.XU CN210030862U (en) 2019-04-10 2019-04-10 Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920482159.XU CN210030862U (en) 2019-04-10 2019-04-10 Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment

Publications (1)

Publication Number Publication Date
CN210030862U true CN210030862U (en) 2020-02-07

Family

ID=69358630

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920482159.XU Active CN210030862U (en) 2019-04-10 2019-04-10 Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment

Country Status (1)

Country Link
CN (1) CN210030862U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109811293A (en) * 2019-04-10 2019-05-28 吕喜鹏 A kind of water-cooled flexibility positioning spindle-less clamping increasing material heat-processing equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109811293A (en) * 2019-04-10 2019-05-28 吕喜鹏 A kind of water-cooled flexibility positioning spindle-less clamping increasing material heat-processing equipment

Similar Documents

Publication Publication Date Title
CN101954401B (en) Power spinning new method for seamless tube
CN109201834B (en) Composite forming method of flow spinning and double-roller clamping spinning
CN103182457A (en) High-speed spinning sealing process method for pipe port
CN105537345B (en) Bellows internal rolling manufacturing process
CN104244557A (en) Atmosphere protection coaxial powder feeding plasma gun
CN210030862U (en) Water-cooled flexible positioning core-shaft-free clamping material-increase hot-working equipment
CN212092919U (en) Automatic hot spraying mechanism for inner wall surface of pipe
CN115608784B (en) Large length-diameter ratio heterogeneous metal composite thin-walled tube progressive skew rolling composite equipment and method thereof
CN112727860A (en) Structure for high-Mach-number molded surface spray pipe water-cooling throat of hypersonic wind tunnel
CN104611665A (en) Method for thermal spraying preparation of coating on large size bending pipe workpiece
CN202387729U (en) Stationary core rod for carrying out hot rolling on seamless steel tube
CN109811293A (en) A kind of water-cooled flexibility positioning spindle-less clamping increasing material heat-processing equipment
CN215964329U (en) Novel full-automatic rotary spraying equipment
CN109849313B (en) Method and system for processing high-pressure flexible PE steel wire composite pipe quick connection joint
CN203557333U (en) Tooling for large interference assemble of thin-walled special-shaped piece
CN110788195B (en) Stainless steel clamping and pressing pipe fitting forming process
CN111637287A (en) Anti-corrosion flaring-bearing steel pipe and manufacturing method thereof
CN109500556B (en) Spinning forming device and method for single-cone molybdenum alloy shell part
CN207043491U (en) A kind of processing unit (plant) of minor diameter inner ring aperture
CN101590618A (en) Grinding head of numerical control internal grinder
CN202447331U (en) On-line cleaning device for pipe production line
CN215296116U (en) Thin-wall ring piece shaping and detecting tool
CN2835267Y (en) Conductive roll
CN219903323U (en) Plastic pipe rotary flaring die
CN215431204U (en) Pipe end finishing machine capable of realizing pipe end flaring

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant