A kind of manufacturing method of the inside reinforcing rib cylinder of band
Technical field
The invention belongs to accurate Technology of Plastic Processing fields, and in particular to a kind of manufacturer of the inside reinforcing rib cylinder of band
Method.
Background technique
Titanium alloy as a kind of valuable source metal, price costly, have that specific strength is high, use temperature range is wide (-
269~600 DEG C), corrosion stability, nonmagnetic, low resistance and the characteristics such as high temperature performance is good, can satisfy Aeronautics and Astronautics, weapons etc.
The structure lightened demand of parts of thin-wall casing, with national economy sustained and rapid development, the Chinese demand to titanium alloy is more
It is to be increased with annual 20%~30% speed.
Currently, band inside muscle titanium alloy thin wall cylinder manufacturing method in one end is mainly " forging integrated machine adds " and " circumferential direction
Interior muscle section integrated machine adds+thin wall cylinder section spinning " two methods, it is insufficient as follows that there are techniques: 1. utilize " forging integrated machine adds " side
Method obtains the main technique disadvantage of the inside muscle titanium alloy thin wall cylinder part of one end band are as follows: (a) a large amount of titanium quilt when processing
It empties, stock utilization is low;(b) for thin wall tubular body part, whole mechanical processing technique difficulty is larger, and Product Precision is not easy to protect
Card, process-cycle are also longer;(c) material fiber streamline is cut off, and antifatigue impact property is weaker.2. utilize " circumferential direction in muscle section
Integrated machine adds+thin wall cylinder section spinning " method obtains the main technique disadvantage of the inside muscle titanium alloy thin wall cylinder part of one end band
Are as follows: (a) " although thin wall cylinder section spinning " can be realized the saving to forging length, due to the presence of muscle in circumferential direction, Wu Fashi
Now to the saving of forging thickness, when processing, still has more titanium to be emptied, and stock utilization is relatively low;(b) added by machine
Muscle section in the circumferential direction of acquisition, material fiber streamline are cut off, itself is not strengthened by spinning, and antifatigue impact property is weaker.
Summary of the invention
Based on problem above, that it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of stock utilizations is high,
High production efficiency, good product quality the inside reinforcing rib cylinder of band manufacturing method.
In order to achieve the goal above, the technical solution adopted by the present invention are as follows: a kind of manufacture of the inside reinforcing rib cylinder of band
A kind of manufacturing method of the inside reinforcing rib cylinder of band of method, comprising the following steps:
Limiting device is socketed and is fixed on the core model connecting with main shaft by step 1, the setting of core model end and cylinder to be manufactured
The annular recess of muscle shape adaptation in reinforcement on body, it is 500~550 that core model is preheated to and kept the temperature of the core model
℃;
Green part is sleeved on core model end by step 2, and tail top is arranged in blank rear end, and spinning roller is arranged in stock side,
Spinning roller can be relative to blank axial direction or radial feed;
Step 3, driving spindle rotate and drive core model, limiting device, blank rotation, heat blank and protect blank temperature
It holds within the scope of 630~680 DEG C, pushes tail top relative to core model axially adjacent to the axial length of blank shortens, and radial thickness increases
Add, then control spinning roller is relative to radial feed at the port of blank rear end and extrusion billet, the annular recess in core model end
Position-limiting action, tail top thrust under, the port of blank rear end radially thickens filling with spinning roller radial feed and is formed
Reinforcing rib in radially inwardly projecting circumferential direction, to obtain the first cylinder of the inside reinforcing rib of band;
Step 4, control limiting device move along mold core and far from first cylinders, and control spinning roller is axially moved relative to first cylinder
Dynamic, first cylinder flows while rotating with core model along the outer wall of core model, and the axial length of first cylinder becomes larger, and radial thickness subtracts
It is small;When spinning roller is close to when making the wall thickness of first cylinder reach preset value, spinning roller stop radially adjacent to and keep moving axially so that
The uniform wall thickness of first cylinder, to obtain the cylinder of the inside reinforcing rib of band.
Specifically, blank is tubing, general diameter existsWall thickness in 6~12mm, length 200~
1000mm, internal diameter and core model outer diameter are reserved with can be with freely fitted gap, usually 0.20mm~0.30mm;Tail top is by equipment
Oil cylinder driving, can provide the permanent pressure of 6t~10t;Spinning roller is mounted on equipment spinning roller axis, can be around spinning roller axis with main shaft
Make driven rotary motion, radially, axially feed motion can also be made with spinning roller axis, is mainly axial feed motion in the present invention,
Usual feed speed is 100~300mm/min.
Optimization, it the defects of causing core model outer surface to aoxidize in order to avoid flame heating time is too long, adopts in the step 1
Core model is preheated with mid-frequency induction heating coil.
Optimization, hollow lumen is set inside step 1 core mould, by filled in hollow lumen heat medium with
Keeping die temperature is 500~550 DEG C;The heat medium preferably burns red charcoal.
Specifically, blank is heated using flame heating blowpipe in the step 2 and make blank temperature be maintained at 630~
Within the scope of 680 DEG C, heavy caliber flame heating blowpipe can be used, the uniformity of heating is improved, in step 1 in each 2~3 of equipment two sides
On the basis of, green body and core model can be heated to 630~680 DEG C in a short time;In entire manufacturing process, blank outer surface is begun
Flame torch concurrent heating is taken eventually, is burnt in conjunction with red charcoal heating and thermal insulation with the hollow lumen filling in above-mentioned optimal way in core model, shape
At isothermal spinning condition, blank surfaces externally and internally temperature gradient is effectively reduced, the alloy plasticity of blank is improved.
Graphite is coated to prevent blank from aoxidizing in blank surface before heating blank in the step 3.
The limiting device is annular dish, and further, limiting device is fixed or moved by servo-cylinder.
The beneficial effects of the present invention are:
1) stock utilization is high: the present invention is effectively saved raw material (pipe by " thickening filling+thinning growth " technology
Material) length and thickness, the Accurate Shaping of muscle section and thin wall cylinder section in circumferential direction is realized, maching dimension is needed to be only limitted to two ends
Length, machining allowance is small, and stock utilization is high.
2) high production efficiency: the present invention realizes entire part Accurate Shaping on a cnc spinning machine, without secondary
The intermediate links such as centering clamping, easy to operate, production process is greatly simplified, and processing beat is fast, high production efficiency.
3) good product quality: the product parts that the present invention obtains, material fiber streamline is continuous, by the circumferential direction for thickening filling
The thin wall cylinder section of interior muscle section and thinning growth, tissue and mechanical performance are improved, compared with traditional handicraft, product quality
It greatly improves.
Detailed description of the invention
Fig. 1 is step 2,3 schematic diagrames;
Fig. 2 is step 4 schematic diagram;
Fig. 3 is the sectional view of the inside reinforcing rib cylinder of band obtained in embodiment;
Wherein, 1 is main shaft, and 2 be core model, and 3 be limiting device, and 4 be blank, and 5 be tail top, and 6 be spinning roller, and 7 be cylinder, and 71 are
Reinforcing rib in circumferential direction.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Embodiment
The present embodiment provides a kind of manufacturing methods of inside reinforcing rib cylinder 7 of band as shown in Figure 3, comprising the following steps:
The limiting device 3 of the ring disk shape is socketed and is fixed on the core model 2 connecting with main shaft 1 by step 1, limiting device 3 with
Servo-cylinder connection, the annular recess of the setting of 2 end of core model and muscle shape adaptation in the reinforcement on cylinder to be manufactured, by core model 2
The temperature for being preheated and being kept core model 2 is 500~550 DEG C;
Step 2, as shown in Figure 1,4 part of blank is sleeved on 2 end of core model, in 4 rear end of blank, tail top 5, tail top 5 are set
It is connect with oil cylinder and spinning roller 6 can be set in 4 side of blank, spinning roller 6 is pacified under the driving of oil cylinder close to or far from 4 rear end of blank
On equipment spinning roller axis and driven rotary motion can be made with main shaft 1 around spinning roller axis, can also made radially, axially with spinning roller axis
Feed motion;
Step 3, driving spindle 1 rotate and drive core model 2, limiting device 3, blank 4 to rotate, and coat stone on 4 surface of blank
After ink using flame heating blowpipe heat blank 4, be maintained at 4 temperature of blank within the scope of 630~680 DEG C, push tail top 5 relative to
Core model 2 is axially adjacent to the axial length of blank 4 shortens, and radial thickness increases, and then controls spinning roller 6 relative to 4 rear end of blank
Radial feed and extrusion billet 4 at port, under the position-limiting action of 2 end annular recess of core model, the thrust on tail top 5, base
Expect that the port of 4 rear ends radially thickens filling with 6 radial feed of spinning roller and forms reinforcing rib in radially inwardly projecting circumferential direction
71, to obtain the first cylinder of the inside reinforcing rib 71 of band;
Step 4, as shown in Fig. 2, control limiting device 3 along mold core axial movement and far from first cylinder by servo-cylinder,
Spinning roller 6 is controlled relative to first cylinder axial feed, first cylinder flows while rotating with core model 2 along the outer wall of core model 2, first cylinder
The axial length of body becomes larger, and radial thickness reduces to complete the manufacture of cylinder, to obtain the cylinder of the inside reinforcing rib 71 of band
7;
In the present embodiment, hollow lumen is set inside core model 2, in step 1 using mid-frequency induction heating coil to core model 2 into
Row preheating burns red charcoal as heat medium to keep 2 temperature of core model for 500~550 DEG C by filling out in hollow lumen;
In the present embodiment, blank 4 is heated and 4 temperature of blank is made to be maintained at 630 using flame heating blowpipe in step 2
Within the scope of~680 DEG C.
The above embodiment of the present invention is only example to illustrate the invention, and is not to implementation of the invention
The restriction of mode.For those of ordinary skill in the art, other can also be made not on the basis of the above description
With the variation and variation of form.Here all embodiments can not be exhaustive.It is all to belong to technical solution of the present invention
Changes and variations that derived from are still in the scope of protection of the present invention.