CN210026372U

CN210026372U - Car seat cushion sponge production line

Info

Publication number: CN210026372U
Application number: CN201920289739.7U
Authority: CN
Inventors: 刘伟
Original assignee: Chongqing Longer Automobile Interior Decoration Co Ltd
Current assignee: Chongqing Longer Automobile Interior Decoration Co Ltd
Priority date: 2019-03-07
Filing date: 2019-03-07
Publication date: 2020-02-07
Anticipated expiration: 2029-03-07

Abstract

The utility model relates to a car seat processing field specifically discloses a car seat cushion sponge production line, still including setting up sponge rolling mechanism and the sponge forming mechanism in the frame, sponge rolling mechanism is including establishing the conveyer belt that is used for the sponge transportation after the shaping in the frame and establishing the pair roller of pressing directly over the conveyer belt, and sponge forming mechanism is including establishing the bracing piece of sponge moulded die, rigid coupling sponge moulded die in the frame and establishing the pneumatic cylinder on the bracing piece. This device sets up through the shaping of sponge and the roll extrusion cooperation after the shaping to integration cooperation processing, production efficiency is high, resources are saved.

Description

Car seat cushion sponge production line

Technical Field

The utility model relates to a car seat processing field.

Background

Automobile seat sponges are a key component of seats. The sponge needs to be processed into a finished product through processing, forming, rolling, cutting and a series of processes, and the existing sponge processing is to pack after finishing the previous process to another company to finish the manufacture of the next process, thereby spending huge manpower and material resources, wasting resources and time, causing great loss, having low processing efficiency and poor finished product effect.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a car seat cushion sponge production line to solve the problem that proposes among the above-mentioned background art.

In order to achieve the purpose, the utility model provides a production line for sponge of automobile seat cushion, which comprises a frame, and further comprises a sponge rolling mechanism and a sponge forming mechanism which are arranged on the frame, wherein the sponge rolling mechanism comprises a conveyor belt which is arranged on the frame and used for conveying the formed sponge and a pressing roller which is arranged right above the conveyor belt, a spring is arranged between the pressing roller and the frame, the surface of the pressing roller is provided with a plurality of bulges used for extruding the sponge, the bulges are spirally and uniformly distributed on the surface of the pressing roller, a rotating shaft is arranged in the middle of the pressing roller, one end of the rotating shaft is rotatably and hermetically connected with an air pump, the surface of the pressing roller is provided with a;

sponge forming mechanism is including establishing the sponge moulded die in the frame, the bracing piece of rigid coupling sponge moulded die and establishing the pneumatic cylinder on the bracing piece, the sponge moulded die includes mould and lower mould, it articulates and is equipped with the pivot to go up between mould and the lower mould, it is equipped with the sand grip that acts on sponge surface grooving to go up the mould bottom, bracing piece rigid coupling lower mould, the articulated bracing piece of pneumatic cylinder one end, the bracing piece is the L type, the mould is articulated to the pneumatic cylinder other end, be equipped with the cavity in the lower mould, be equipped with heating pipe and air pump in the cavity, the.

The beneficial effect of this basic scheme lies in:

1. this device forms the action of automatic die sinking mould of closing through the mutually supporting between cope and drag template and the pneumatic cylinder, has avoided the danger that manual operation produced to the fashioned work efficiency of sponge has been strengthened to automatic structure.

2. This structure degree of automation is high, and labour saving and time saving through pressing the cooperation setting of pair roller and conveyer belt and air pump air-out makes the sponge after the press forming obtain abundant inflation when can not destroying sponge own structure, and machining efficiency is high.

3. This device sets up through the shaping of sponge and the roll extrusion cooperation after the shaping to integration cooperation processing, production efficiency is high, resources are saved.

Further, the air vents are arranged along the tangential direction of the lower die.

Furthermore, the heating pipes are S-shaped and are uniformly distributed in the cavity.

Further, the air ports are uniformly distributed on the pressing pair rollers in a spiral shape.

Further, a plurality of anti-skid rubber blocks are arranged on the surface of the conveyor belt.

Furthermore, a support column is arranged on the machine frame, and the pressing roller is in sliding connection with the support column.

Drawings

FIG. 1 is a schematic structural view of a production line for sponge used for automobile seat cushions;

FIG. 2 is a schematic structural view of a sponge rolling mechanism in the sponge production line for automobile seat cushions of the present invention;

FIG. 3 is a schematic view of the pressing roller of FIG. 2;

FIG. 4 is a schematic structural view of a sponge forming mechanism in the sponge production line for automobile seat cushions of the present invention;

fig. 5 is a bottom view of the upper die of fig. 4.

Detailed Description

The following is further detailed by the specific embodiments:

reference numerals in the drawings of the specification include: the device comprises an upper die 1, a lower die 2, an air vent 3, a heating pipe 4, a rotating shaft 5, a cylinder body 6, a supporting block 7, a piston rod 8, a conveying belt 10, a supporting column 11, a pressing double roller 12, an air port 13 and a bulge 14.

As shown in fig. 1, 2 and 3, a production line for sponge of a seat cushion of an automobile seat comprises a frame, a sponge rolling mechanism and a sponge forming mechanism, wherein the sponge rolling mechanism comprises a conveyor belt 10 for transporting formed sponge and a pressing roller 12 arranged right above the conveyor belt 10, the frame is provided with a support column 11, the pressing roller 12 is in sliding connection with the support column 11, the support column 11 is provided with a chute for the pressing roller 12 to slide up and down, a spring is arranged between the pressing roller 12 and the frame, the surface of the pressing roller 12 is provided with a plurality of bulges 14 for extruding sponge, the bulges 14 are spirally and uniformly distributed on the surface of the pressing roller 12, a rotating shaft is arranged in the middle of the pressing roller 12, one end of the rotating shaft is in rotating and sealing connection with an air pump, the surface of the pressing roller 12 is provided with a plurality of air ports 13, the air ports 13 are, the air ports 13 are all obliquely arranged towards the surface of the pressing pair roller 12, and the surface of the conveyor belt 10 is provided with a plurality of anti-skid rubber blocks.

The sponge forming mechanism shown in figures 4 and 5 comprises a sponge forming die arranged on a frame, the bracing piece of rigid coupling sponge moulded die and establish the pneumatic cylinder on the bracing piece, the sponge moulded die includes mould 1 and lower mould 2, it articulates and is equipped with pivot 5 to go up between mould 1 and the lower mould 2, bracing piece rigid coupling lower mould 2, the articulated bracing piece of pneumatic cylinder one end, mould 1 is gone up in the articulated mould of pneumatic cylinder other end, be equipped with the cavity in the lower mould 2, be equipped with a plurality of communicating blow vent 3 with the cavity in die cavity circumference of lower mould 2, upward be equipped with supporting shoe 7 on the mould 1, the cylinder body 6 of pneumatic cylinder is articulated with last mould 1 through supporting shoe 7, the piston rod 8 and the bracing piece of pneumatic cylinder are articulated, the bracing piece is the L type, heating pipe 4 is the S type equipartition in the cavity, it is equipped with the sand grip.

When the sponge forming and shaping machine works, a worker firstly puts manufactured sponge into a sponge forming die, then a hydraulic cylinder is started, a cylinder body 6 is driven to move leftwards, so that a lower die 2 of an upper die 1 is closed, meanwhile, a heating pipe 4 and an air pump in the lower die 2 are opened, hot air generated by the heating pipe 4 is blown out from an air port 3 through an air pump and then acts on the sponge, the sponge is extruded and shaped by matching with the sponge forming die, after the sponge is extruded and shaped, the hydraulic cylinder drives the cylinder body 6 to move rightwards, so that the upper die 1 is driven to rotate upwards, the shaped sponge is demoulded and the upper die 1 and the lower die 2 are opened, after the sponge is formed and demoulded, the worker successively places the formed sponge on a conveyor belt 10, the formed sponge is conveyed to the position below a pressing roller 12 along with the walking of the conveyor belt, pressing the pair roller 12 and also being rotated by frictional force drive, then the air pump starts, produce gas, gas blows off from gas port 13, act on the sponge, then along with pressing the protruding 14 setting of spiral on the pair roller 12 and adding spiral gas port 13 and set up and make the sponge expand gradually, fluffy, press the pair roller 12 lifting along with the inflation suppression of sponge, press the pair roller 12 along with the high production change of sponge, thereby realize the roll extrusion effect to the sponge, this structure degree of automation is high, time saving and labor saving, and make the sponge after the press forming obtain abundant inflation when can not destroying the structure of sponge itself, high processing efficiency.

The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides a car seat cushion sponge production line, includes the frame, its characterized in that: the sponge rolling mechanism comprises a conveyor belt arranged on the rack and used for conveying the molded sponge and a pressing roller arranged right above the conveyor belt, a spring is arranged between the pressing roller and the rack, a plurality of bulges used for extruding the sponge are arranged on the surface of the pressing roller, the bulges are spirally and uniformly distributed on the surface of the pressing roller, a rotating shaft is arranged in the middle of the pressing roller, one end of the rotating shaft is rotatably and hermetically connected with an air pump, a plurality of air ports are arranged on the surface of the pressing roller, and the air ports are communicated with the rotating shaft;

2. The production line of sponge for automobile seats as claimed in claim 1, which is characterized in that: the air vents are arranged along the tangential direction of the lower die.

3. The production line of sponge for automobile seats as claimed in claim 1, which is characterized in that: the heating pipes are S-shaped and are uniformly distributed in the cavity.

4. The production line of sponge for automobile seats as claimed in claim 1, which is characterized in that: the air ports are uniformly distributed on the pressing pair roller in a spiral shape.

5. The production line of sponge for automobile seats as claimed in claim 1, which is characterized in that: the surface of the conveyor belt is provided with a plurality of anti-skid rubber blocks.

6. The production line of sponge for automobile seats as claimed in claim 1, which is characterized in that: the machine frame is provided with a support column, and the pressing roller is in sliding connection with the support column.