CN210021835U

CN210021835U - Dye mixer with improved structure

Info

Publication number: CN210021835U
Application number: CN201920429959.5U
Authority: CN
Inventors: 刘志鑫
Original assignee: Tianjin Jufadiang Dye Technology Co Ltd
Current assignee: Tianjin Jufadiang Dye Technology Co Ltd
Priority date: 2019-04-01
Filing date: 2019-04-01
Publication date: 2020-02-07
Anticipated expiration: 2029-04-01

Abstract

The utility model discloses a dye mixing device with improved structure, including a jar body, spray the mixing module and stir the mixing module. Jar body top is equipped with the inlet pipe, sprays mixing module and stirring mixing module from the top down and sets gradually at jar internal portion, sprays mixing module and includes the filter screen, drives the knocker of filter screen vibration and is used for spraying the shower nozzle of water smoke, and the shower nozzle level is provided with a plurality ofly and the equipartition on jar internal surface, sprays mixing module and still includes the toper chamber. The beneficial effects are that: the dye particles screened by the filter screen are contacted with a high-pressure water screen, and the dye particles are quickly soaked and are preliminarily mixed with water to form a dye mixed solution, and then the dye mixed solution is collected in the conical chamber, flows into the stirring shaft from the conical chamber and then flows out from the liquid outlet hole on the stirring shaft. Stirring vane drives the internal liquid rotation of jar and forms the swirl, and the lug rotates along with stirring vane and forms a plurality of little swirls, and the dyestuff mixes the liquid and joins in marriage the liquid misce bene that flows in from the batching pipe.

Description

Dye mixer with improved structure

Technical Field

The utility model belongs to the technical field of the dyestuff preparation technique and specifically relates to a configuration improvement's dyestuff mixes orchestration is related to.

Background

The dye is a substance capable of coloring fibers and other materials, the dye can be divided into two categories of natural and synthetic, the dye is a colored substance, but the colored substance is not necessarily a dye, the dye is a substance capable of enabling a certain color to be attached to the fibers and is not easy to fall off and change color, the dye is usually dissolved in water, and a mordant is needed for one part of the dye to enable the dye to be adhered to the fibers. Dye mixer is one of the indispensable equipment in the middle of the chemical industry field, but current blender generally can only be done simple mixture, and the effect of mixing is not very ideal, can not reach the requirement of mixing proportion to the purity of time mixed solution descends, brings a lot of inconveniences for the user.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an earlier adopt high-pressure water net infiltration to mix and adopt the mode that the stirring mixes again, with dyestuff and water intensive mixing's institutional advancement's dyestuff blender.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a dye mixer with an improved structure comprises a tank body, a spraying and mixing module and a stirring and mixing module. Jar body top is equipped with the inlet pipe, it sets gradually at jar internal portion to spray mixing module and stirring mixing module from the top down, it includes the filter screen to spray mixing module, drive the knocker of filter screen vibration, and be used for spraying the shower nozzle of water smoke, the shower nozzle sets up in the filter screen below, the shower nozzle level is provided with a plurality ofly and the equipartition on jar internal surface, the water smoke that a plurality of shower nozzles sprayed is interweaved into netted, it still includes the toper room to spray mixing module, the dyestuff that soaks and tentatively mix through the water net is gathered in the toper room, the below of the jar body is equipped with the discharging pipe.

As a further improvement of the utility model, the shower nozzle includes the inlet tube, high-pressure intake pipe, the gas-liquid mixing chamber, and the sprinkler head, the gas-liquid mixing chamber includes arc bottom and plano portion, the arc bottom is equipped with a plurality of inlet ports, high-pressure intake pipe includes straight section and segmental arc, the straight section cover of high-pressure intake pipe is established on the inlet tube, high-pressure intake pipe segmental arc cover is established on the arc bottom of gas-liquid mixing chamber, form the reservoir between the arc bottom of high-pressure intake pipe segmental arc and gas-liquid mixing chamber, high-pressure gas gets into the reservoir from high-pressure intake pipe, the rethread inlet port gets into the gas-liquid mixing chamber, the inlet tube is linked together.

As a further improvement, the conical chamber has two, the stirring mixing module includes at the internal first agitating unit and the second agitating unit of bilateral symmetry distribution of jar, first agitating unit includes the (mixing) shaft, set up at the epaxial stirring vane of stirring, and set up the lug on stirring vane, the crisscross upper and lower surface at stirring vane of distributing of lug, be provided with a plurality of liquid holes on the (mixing) shaft, first agitating unit still includes the motor of drive (mixing) shaft, (mixing) shaft and conical chamber intercommunication, second agitating unit is the same with first agitating unit structure.

As the utility model discloses a further improvement, the toper room has two, is equipped with the distributing pipe between two toper rooms, and the distributing pipe is close the both ends face of two toper rooms and is equipped with the distribution hole respectively, is connected with the circulation module between distributing pipe up end and the jar body bottom, and the circulation module includes circulating line and sets up the circulating pump on circulating line.

As a further improvement of the utility model, a plurality of sampling tubes are arranged at the bottom of the tank body.

As a further improvement of the utility model, the bottom of the tank body is provided with a liquid level meter.

As a further improvement of the utility model, the side surface of the tank body is provided with a plurality of batching pipes.

As the utility model discloses a further improvement is equipped with solenoid valve one and flowmeter one on the inlet pipe, is equipped with solenoid valve two and flowmeter two on the discharging pipe, is equipped with solenoid valve three and flowmeter three on the inlet tube, is equipped with solenoid valve four and flowmeter four on the batching pipe, solenoid valve one, solenoid valve two, solenoid valve three, solenoid valve four, flowmeter one, flowmeter two, flowmeter three and flowmeter four respectively with computer wireless connection.

Compared with the prior art, the invention has the beneficial effects that:

1. the dye particles screened by the filter screen are contacted with a high-pressure water screen, and the dye particles are quickly soaked and are preliminarily mixed with water to form a dye mixed solution, and then the dye mixed solution is collected in the conical chamber, flows into the stirring shaft from the conical chamber and then flows out from the liquid outlet hole on the stirring shaft. The stirring blade drives the liquid in the tank body to rotate to form a vortex, the convex block rotates along with the stirring blade to form a plurality of small vortices, and the dye mixed liquid is uniformly mixed with the preparation liquid flowing in from the preparation pipe;

2. the filter screen is shaken at high frequency under the action of the vibrator to uniformly disperse the dye falling on the filter screen, dye particles with the particle size smaller than the mesh of the filter screen pass through the filter screen to fall, and dye particles with the particle size larger than the mesh of the filter screen stay on the filter screen until the dye particles are dispersed into dye particles with small particle size under the shaking action of the filter screen. The arrangement of the filter screen avoids the problem that large-particle dye particles are difficult to completely dissolve in water in the mixing process;

3. high-pressure gas enters the gas-liquid mixing chamber from the gas inlet hole, and low-pressure water is sheared and torn into fine high-pressure water mist. The fine high-pressure water mist is sprayed out of the spraying head to form a fine high-pressure water net. When the dye particles are contacted with a fine high-pressure water net, water mist in the water net can quickly infiltrate the dye particles, so that the later-stage mixing time is greatly shortened;

4. when the ingredients in the mixing device are not mixed uniformly enough or the concentration of the dye solution is higher or lower, the circulating module draws the liquid back to the distribution pipe, and then the liquid is uniformly distributed and flows into the two conical chambers through the distribution holes respectively arranged on the two end faces of the distribution pipe to be mixed in the next round until the dye solution meets the standard. The arrangement of the circulating module can effectively control the mixing uniformity and concentration of the dye solution, and the quality of the dye solution is improved;

5. the first flowmeter, the second flowmeter, the third flowmeter and the fourth flowmeter transmit data to the computer, and the computer controls the opening and closing of the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve according to the obtained data, so that the components and the concentration of the mixed liquid in the tank body are adjusted, and the automation degree is high.

Drawings

FIG. 1 is a schematic structural diagram of the device of the present invention;

FIG. 2 is a schematic structural view of a strainer and a showerhead;

fig. 3 is a schematic structural view of the showerhead.

The reference numerals are explained below: 1. a tank body; 2. a vibrator; 3. filtering with a screen; 4. a feed pipe; 5. a spray head; 51. a sprinkler head; 52. a gas-liquid mixing chamber; 53. a high-pressure air inlet pipe; 54. a water inlet pipe; 55. an air storage chamber; 6. a conical chamber; 7. a distribution pipe; 8. a material distribution pipe; 9. a first stirring device; 91. a stirring shaft; 92. a stirring blade; 93. a bump; 94. a motor; 10. a liquid level meter; 11. a sampling tube; 12. a second stirring device; 13. a circulation pipe; 14. a circulation pump; 15. and (4) discharging the pipe.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that as used in the following description, the terms "front," "back," "left," "right," "upper," and "lower" refer to directions in the drawings, and the terms "bottom" and "top," "inner," and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

Example 1:

as shown in figures 1 and 2, the dye mixer with the improved structure comprises a tank body 1, a spraying and mixing module and a stirring and mixing module. The 1 top of the jar body is equipped with inlet pipe 4, it sets gradually at jar body 1 insidely to spray mixing module and stirring mixing module from the top down, it includes filter screen 3 to spray mixing module, drive the knocker 2 of filter screen 3 vibration, and be used for spraying the shower nozzle 5 of water smoke, shower nozzle 5 sets up in filter screen 3 below, shower nozzle 5 level is provided with a plurality ofly and the equipartition is on jar 1 internal surface, the water smoke that a plurality of shower nozzles 5 sprayed interweaves into netted, it still includes conical chamber 6 to spray mixing module, the dyestuff that soaks and tentatively mixes through the water net is gathered in conical chamber 6, the below of the jar body 1 is equipped with discharging pipe 15. Solid dye enters the tank body 1 from the feed inlet and falls on the filter screen 3, the filter screen 3 shakes at high frequency under the action of the vibrator 2, the dye falling on the filter screen is uniformly dispersed, the dye particles with the particle size smaller than the meshes of the filter screen 3 fall through the filter screen 3, and the dye particles with the particle size larger than the meshes of the filter screen 3 stay on the filter screen 3 until the dye particles are dispersed into small particle sizes under the shaking action of the filter screen 3. The arrangement of the filter screen 3 avoids the problem that large-particle dye particles are difficult to completely dissolve in water in the mixing process. The dye particles falling from the filter screen 3 contact with the high-pressure water screen, and the dye particles are quickly soaked and are primarily mixed with water to form dye mixed liquid. The dye mixed liquid is collected in the conical chamber 6 and flows into the stirring and mixing module from the conical chamber 6 to be mixed in the next step.

As a further improvement of the utility model, as shown in fig. 3, shower nozzle 5 includes inlet tube 54, high-pressure intake pipe 53, gas-liquid mixing chamber 52, and sprinkler 51, gas-liquid mixing chamber 52 includes arc bottom and planiform portion, the arc bottom is equipped with a plurality of inlet ports, high-pressure intake pipe 53 includes straight section and segmental arc, high-pressure intake pipe 53 straight section cover is established on inlet tube 54, high-pressure intake pipe 53 segmental arc cover is established on gas-liquid mixing chamber 52's arc bottom, form reservoir 55 between high-pressure intake pipe 53 segmental arc and gas-liquid mixing chamber 52's the arc bottom, high-pressure gas gets into reservoir 55 from high-pressure intake pipe 53, the rethread inlet port gets into gas-liquid mixing chamber 52, inlet tube 54 is linked together with gas-liquid mixing chamber 52, sprinkler 51 is connected with. High pressure gas enters the gas-liquid mixing chamber 52 from the gas inlet to shear the low pressure water and tear it into fine high pressure water mist. The fine high-pressure water mist is sprayed from the spray head 51 to form a fine high-pressure water net. When the dye particles are contacted with a fine high-pressure water net, water mist in the water net can quickly infiltrate the dye particles, and the later-stage mixing time is greatly shortened.

As a further improvement of the utility model, as shown in fig. 1, conical chamber 6 has two, the stirring mixing module includes first agitating unit 9 and second agitating unit 12 that bilateral symmetry distributes in jar body 1, first agitating unit 9 includes (mixing) shaft 91, set up stirring vane 92 on (mixing) shaft 91, and set up lug 93 on stirring vane 92, the crisscross upper and lower surface at stirring vane 92 that distributes of lug 93, be provided with a plurality of liquid holes on (mixing) shaft 91, first agitating unit 9 still includes drive (mixing) shaft 91's motor 94, (mixing) shaft 91 and conical chamber 6 intercommunication, second agitating unit 12 is the same with first agitating unit 9 structure. The motor 94 drives the stirring shaft 91 to rotate, and the stirring blade 92 drives the liquid in the tank body 1 to rotate to form a vortex, so that the liquid in the tank body 1 is quickened to be mixed. The projections 93 form a plurality of small swirls as the stirring blade 92 rotates, thereby further accelerating the mixing of the liquid in the tank 1. As optimization, the arrangement density of the liquid outlet holes on the stirring shaft 91 is gradually increased from top to bottom, and the arrangement structure can achieve the same liquid outlet amount of the stirring shaft 91 from top to bottom, so that the mixed liquid flowing out of the liquid outlet holes is better mixed with the liquid flowing in from the ingredient pipe 8.

As a further improvement of the present invention, as shown in fig. 1, there are two conical chambers 6, and a distribution pipe 7 is disposed between the two conical chambers 6, and the distribution pipe 7 is close to the two end faces of the two conical chambers 6 and is respectively provided with a distribution hole, and a circulation module is connected between the upper end face of the distribution pipe 7 and the bottom of the tank body 1, and the circulation module includes a circulation pipeline 13 and a circulation pump 14 disposed on the circulation pipeline 13. When the ingredients in the mixing device are not mixed uniformly enough or the concentration of the dye solution is higher or lower, the circulating module draws the liquid back to the distribution pipe 7, and then the liquid is uniformly distributed and flows into the two conical chambers 6 through the distribution holes respectively arranged on the two end faces of the distribution pipe 7 to be mixed in the next round until the dye solution meets the standard. The arrangement of the circulating module can effectively control the mixing uniformity and concentration of the dye solution, and the quality of the dye solution is improved.

As a further improvement of the utility model, as shown in figure 1, a plurality of sampling tubes 11 are arranged at the bottom of the tank body 1. And sampling from the sampling port, and detecting the sample.

As a further improvement of the utility model, as shown in FIG. 1, the bottom of the tank body 1 is provided with a liquid level meter 10 for monitoring the liquid level in the tank body 1 in real time.

As a further improvement of the utility model, as shown in figure 1, a plurality of batching pipes 8 are arranged on the side surface of the tank body 1. According to the formula of the dye, all ingredients are added into the tank body 1 through a plurality of ingredient pipes 8 and are fully mixed.

As a further improvement, the utility model discloses a be equipped with solenoid valve one and flowmeter one on the inlet pipe 4, be equipped with solenoid valve two and flowmeter two on the discharging pipe 15, be equipped with solenoid valve three and flowmeter three on the inlet tube 54, be equipped with solenoid valve four and flowmeter four on the batching pipe 8, solenoid valve one, solenoid valve two, solenoid valve three, solenoid valve four, flowmeter one, flowmeter two, flowmeter three and flowmeter four respectively with computer wireless connection. The first flowmeter, the second flowmeter, the third flowmeter and the fourth flowmeter transmit data to the computer, and the computer controls the opening and closing of the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve according to the obtained data, so that the components and the concentration of the mixed liquid in the tank body 1 are adjusted, and the automation degree is high.

The working principle is as follows: as shown in figures 1-3, solid dye enters the tank body 1 from the feeding hole and falls on the filter screen 3, the filter screen 3 shakes at high frequency under the action of the vibrator 2, the dye falling on the filter screen is uniformly dispersed, dye particles with the particle size smaller than the meshes of the filter screen 3 fall through the filter screen 3, and the dye particles with the particle size larger than the meshes of the filter screen 3 stay on the filter screen 3 until the dye particles are dispersed into small-particle-size dye particles under the shaking action of the filter screen 3. The arrangement of the filter screen 3 avoids the problem that large-particle dye particles are difficult to completely dissolve in water in the mixing process. High pressure gas enters the gas-liquid mixing chamber 52 from the gas inlet to shear the low pressure water and tear it into fine high pressure water mist. The fine high-pressure water mist is sprayed from the spray head 51 to form a fine high-pressure water net. The dye particles falling from the filter screen 3 contact with the high-pressure water screen, and the dye particles are quickly soaked and are primarily mixed with water to form dye mixed liquid. The dye mixed liquid is collected in the conical chamber 6, flows into the stirring shaft 91 from the conical chamber 6, then flows out from the liquid outlet hole on the stirring shaft 91, and is uniformly mixed with the liquid flowing in from the batching pipe 8 under the action of the stirring blades 92 and the bumps 93. When the ingredients in the mixing device are not mixed uniformly enough or the concentration of the dye solution is higher or lower, the circulating module draws the liquid back to the distribution pipe 7, and then the liquid is uniformly distributed and flows into the two conical chambers 6 through the distribution holes respectively arranged on the two end faces of the distribution pipe 7 to be mixed in the next round until the dye solution meets the standard. The first flowmeter, the second flowmeter, the third flowmeter and the fourth flowmeter transmit data to the computer, and the computer controls the opening and closing of the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve according to the obtained data, so that the components and the concentration of the mixed liquid in the tank body 1 are adjusted, and the automation degree is high.

While one embodiment of the present invention has been described in detail, the present invention is only a preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A dye mixer with improved structure, which comprises a tank body (1), a spraying and mixing module and a stirring and mixing module, it is characterized in that the top of the tank body (1) is provided with a feeding pipe (4), the spraying mixing module and the stirring mixing module are sequentially arranged inside the tank body (1) from top to bottom, the spraying and mixing module comprises a filter screen (3), a vibrator (2) for driving the filter screen (3) to vibrate and a spray head (5) for spraying water mist, the spray heads (5) are arranged below the filter screen (3), a plurality of spray heads (5) are horizontally arranged and uniformly distributed on the inner surface of the tank body (1), water mist sprayed by the spray heads (5) is interwoven into a net shape, the spraying and mixing module further comprises a conical chamber (6), the dyes which are soaked through a water net and preliminarily mixed are collected in the conical chamber (6), and a discharge pipe (15) is arranged below the tank body (1).

2. The dye mixer with improved structure according to claim 1, wherein the nozzle (5) comprises a water inlet pipe (54), a high pressure air inlet pipe (53), a gas-liquid mixing chamber (52) and a spray head (51), the gas-liquid mixing chamber (52) comprises an arc bottom and a plane part, the arc bottom is provided with a plurality of air inlets, the high pressure air inlet pipe (53) comprises a straight section and an arc section, the straight section of the high pressure air inlet pipe (53) is sleeved on the water inlet pipe (54), the arc section of the high pressure air inlet pipe (53) is sleeved on the arc bottom of the gas-liquid mixing chamber (52), an air storage chamber (55) is formed between the arc section of the high pressure air inlet pipe (53) and the arc bottom of the gas-liquid mixing chamber (52), high pressure air enters the air storage chamber (55) from the high pressure air inlet pipe (53) and then enters the gas-liquid mixing chamber (52) through the air inlets, the water inlet pipe, the sprinkler head (51) is connected with the gas-liquid mixing chamber (52).

3. An improved dye mixer according to claim 1, the number of the conical chambers (6) is two, the stirring and mixing module comprises a first stirring device (9) and a second stirring device (12) which are distributed in the tank body (1) in a bilateral symmetry manner, the first stirring device (9) comprises a stirring shaft (91), a stirring blade (92) arranged on the stirring shaft (91) and a lug (93) arranged on the stirring blade (92), the lugs (93) are distributed on the upper and lower surfaces of the stirring blade (92) in a staggered way, the stirring shaft (91) is provided with a plurality of liquid outlet holes, the first stirring device (9) also comprises a motor (94) for driving the stirring shaft (91), the stirring shaft (91) is communicated with the conical chamber (6), and the second stirring device (12) has the same structure as the first stirring device (9).

4. The dye mixer with the improved structure according to claim 1, wherein the number of the conical chambers (6) is two, a distribution pipe (7) is arranged between the two conical chambers (6), the distribution pipe (7) is provided with distribution holes respectively close to two end faces of the two conical chambers (6), a circulation module is connected between the upper end face of the distribution pipe (7) and the bottom of the tank body (1), and the circulation module comprises a circulation pipeline (13) and a circulation pump (14) arranged on the circulation pipeline (13).

5. The improved dye mixer according to claim 1, wherein sampling pipes (11) are arranged at a plurality of positions at the bottom of the tank body (1).

6. A dye mixer according to claim 1, characterised in that the tank (1) is provided with a level gauge (10) at its bottom.

7. The dye mixer with the improved structure according to claim 2, wherein a first electromagnetic valve and a first flowmeter are arranged on the feeding pipe (4), a second electromagnetic valve and a second flowmeter are arranged on the discharging pipe (15), a third electromagnetic valve and a third flowmeter are arranged on the water inlet pipe (54), a plurality of batching pipes (8) are arranged on the side surface of the tank body (1), a fourth electromagnetic valve and a fourth flowmeter are arranged on the batching pipes (8), and the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the first flowmeter, the second flowmeter, the third flowmeter and the fourth flowmeter are respectively in wireless connection with a computer.