CN210017817U - Full-automatic popped processingequipment of fodder - Google Patents

Full-automatic popped processingequipment of fodder Download PDF

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Publication number
CN210017817U
CN210017817U CN201920440837.6U CN201920440837U CN210017817U CN 210017817 U CN210017817 U CN 210017817U CN 201920440837 U CN201920440837 U CN 201920440837U CN 210017817 U CN210017817 U CN 210017817U
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puffing
curing
extrusion
feeding
blanking
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CN201920440837.6U
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Chinese (zh)
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方飞座
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Fujian Haiwei Feed Co Ltd
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Fujian Haiwei Feed Co Ltd
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Abstract

The utility model relates to a full-automatic popped processingequipment of fodder. Comprises a feeding device, a curing device, a bulking device and a discharging device which are arranged in sequence along the conveying advancing direction of materials; the puffing device comprises a puffing screw sleeve with a puffing cavity, a puffing screw rod arranged in the puffing cavity of the puffing screw sleeve, a puffing jacket and a puffing driving motor; one end of a discharge port of the puffing screw sleeve is provided with an extrusion template, and the extrusion template is provided with a puffing material extrusion port; the blanking device comprises a blanking cover, a shearing tool, a material collecting device and a ventilation opening, wherein the blanking cover is sleeved on the front side of an outlet of a puffing material extrusion port of the extrusion template, the shearing tool is arranged in the blanking cover and used for shearing a material extruded from the puffing material extrusion port in a matching mode with the extrusion template, the material collecting device is arranged at the bottom of the blanking cover, and the ventilation opening is arranged at the top of the blanking cover. The utility model discloses can realize the automatic production from the interpolation of fodder-stirring mixing-curing-popped shaping, degree of automation and production efficiency are high not only, and popped effectual moreover.

Description

Full-automatic popped processingequipment of fodder
Technical Field
The utility model relates to a feed production equipment is a full-automatic popped processingequipment of fodder very much.
Background
In the field of feed processing, a puffing device is important production equipment, and the main working principle of the puffing device is that mechanical energy is converted into heat energy. The puffing device is generally provided with a pair of screw rod and screw sleeve, the material enters into the puffing device shell, the material is extruded, rubbed, sheared and the like between the screw rod and the screw sleeve, the internal pressure of the material is continuously increased, the temperature is continuously increased, and the internal structure of the material is changed due to the continuous increase of the pressure and the temperature, so that the protein is further gelatinized, denatured and the like. The high-temperature and high-pressure material is extruded from the extrusion die, the pressure of the material is released instantly, the water is partially evaporated, and the cooled material is in a porous loose structure and is expanded into a bulk shape.
In the existing feed puffing process, materials need to be mixed manually at the initial stage, and then the mixed materials are put into a puffing device, so that the labor cost is increased, and the requirement of automatic production cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: the full-automatic puffing processing device for the feed can realize automatic production of feed addition, stirring and mixing, curing and puffing forming, and is high in automation degree and production efficiency and good in puffing effect.
The utility model discloses a following technical scheme realizes: a full-automatic puffing processing device for feed comprises a feeding device, a curing device, a puffing device and a discharging device which are sequentially arranged along the conveying advancing direction of materials;
the discharge hole of the feeding device is connected with the feed inlet of the curing device;
the discharge hole of the curing device is connected with the feed inlet of the puffing device;
the puffing device comprises a puffing screw sleeve with a puffing cavity, a puffing screw rod arranged in the puffing cavity of the puffing screw sleeve, a puffing jacket sleeved on the periphery of the puffing screw sleeve and a puffing driving motor used for driving the puffing screw rod to rotate; the puffing driving motor and the discharging device are respectively arranged at two axial sides of the puffing screw rod; the feed inlet of the puffing device is arranged at the top of one end of the puffing screw sleeve close to the puffing driving motor; one end of a discharge port of the puffing screw sleeve is provided with an extrusion template, and the extrusion template is provided with a puffing material extrusion port which enables the puffing cavity to be communicated with the blanking device;
the blanking device comprises a blanking cover sleeved on the front side of an outlet of the extruded material extrusion opening of the extrusion template, a shearing tool arranged in the blanking cover and used for shearing the material extruded from the extruded material extrusion opening in a manner of being matched with the extrusion template, a material collecting device arranged at the bottom of the blanking cover and a vent arranged at the top of the blanking cover so as to enable the blanking cover to be communicated with the outside;
the inside of the puffing jacket is provided with a puffing jacket cavity for filling steam, and the peripheral wall of the puffing jacket is also provided with a puffing steam communicating pipe for communicating the puffing jacket cavity with an external steam box.
The working principle and the process are as follows: after the materials are put into the feeding device, the feeding device can automatically convey the materials into the curing device for curing, the cured materials are conveyed into a puffing cavity in a puffing screw sleeve under the pushing of the curing device, the materials are extruded, rubbed, sheared and the like between the puffing screw rod and the puffing screw sleeve, the internal pressure of the materials is continuously increased and the temperature of the materials is continuously increased under the actions and the auxiliary heating of a puffing jacket, the internal structure of the materials is changed due to the continuous increase of the pressure and the temperature, the high-temperature and high-pressure materials are extruded out from a puffing material extrusion opening in an extrusion template under the driving of the puffing screw rod, the pressure of the puffing materials in a blanking cover communicated with the outside is instantaneously released, the moisture is partially evaporated, the cooled materials are in a porous loose structure and are expanded into a bulk shape, and then a shearing cutter in the blanking device shears the puffed materials, finally fall into a collecting device.
For better implementation of the scheme, the following optimization scheme is also provided:
in order to facilitate the automatic auxiliary heating of the puffing jacket, the puffing device further comprises a puffing temperature sensor and a puffing controller, wherein the puffing temperature sensor is arranged inside the puffing screw sleeve and used for detecting the temperature of materials inside the puffing screw sleeve in real time, the puffing controller is respectively connected with the puffing temperature sensor and the steam box, and the puffing controller controls the heating of the steam box and the steam supply work of the puffing jacket cavity according to the temperature fed back by the puffing temperature sensor.
In order to stir the thrown materials and continuously convey the materials for the curing device, the feeding device comprises a feeding bin, a feeding pipeline arranged between the bottom of the feeding bin and a feed inlet of the curing device and a feeding conveying device arranged in the feeding pipeline, the feeding bin comprises a feeding bin body and a stirring device, and the stirring device comprises a feeding stirring motor arranged at the bottom of the feeding bin body, a conical stirrer arranged in the feeding bin body and stirring rods which are arranged at the periphery of the conical stirrer at intervals and extend along the radial direction.
In order to facilitate the blanking of the puffed material, the shearing tool is rotatably arranged on the front side of the outlet of the puffed material extrusion port of the extrusion template, and the blanking device further comprises a blanking motor for driving the shearing tool to rotate; the material collecting device comprises a material suction pipeline arranged below the shearing cutter.
In order to further assist in heating the puffing screw sleeve, the puffing device further comprises an electric heating wire which is wound in the puffing screw sleeve body and used for heating the puffing screw sleeve, and an electrified joint of the electric heating wire is arranged on the outer side of the puffing screw sleeve.
In order to facilitate curing treatment of materials and cleaning of the curing device, the curing device comprises a curing machine shell, a stirring and conveying rod transversely arranged in the curing machine shell and a curing driving motor used for driving the stirring and conveying rod to rotate, more than one cleaning window is formed in the wall of the curing machine shell along the axial extension direction of the stirring and conveying rod, each cleaning window comprises a transparent window plate capable of seeing the working condition inside the curing machine shell and a water inlet hole channel arranged on the window plate and used for injecting cleaning water into the curing machine shell, and a drain port capable of being opened and closed is formed in the bottom of the curing machine shell.
In order to facilitate the addition of the materials in the later stage of curing, a feed inlet for adding the materials into the curing shell in the later stage of curing is further formed in the top of the curing shell.
Compared with the prior art, the utility model has the advantages that:
1. the utility model provides a full-automatic puffing processing device for feed, which is provided with a feeding device, a curing device, a puffing device and a discharging device in the whole process, has high automation degree and does not need manual batching and mixing; and be equipped with popped clamp cover in the device, should press from both sides the cover and can carry out the auxiliary heating to popped swivel nut and make the material can both reach popped required temperature.
2. The utility model discloses be equipped with popped temperature sensor in the popped swivel nut of well, this sensor can the temperature of the inside material of popped swivel nut of real-time detection and feed back to popped controller with its testing result, can't reach popped required temperature when the material, and popped controller control steam chest heating supplies vapour to the inside in popped jacket chamber, and auxiliary heating process automation degree is high, need not the manual work and operates.
3. The feeding bin in the utility model can store the material, and the stirring rod in the conical stirrer is driven by the feeding stirring motor to stir the material and uniformly send the material into the feeding pipeline; the whole feeding device can continuously convey materials into the curing device under the driving of the feeding conveying device, so that the whole full-automatic feed puffing and processing device can continuously work.
4. The utility model discloses in the material after the swelling in the unloading cover through the shearing of shearing cutter, the swelling material falls into to inhaling the material pipeline, is inhaled to subsequent processing procedure in.
4. The utility model provides an internal heating wire that still is equipped with of popped swivel nut, this heating wire can further heat the material in the popped swivel nut for the temperature of material risees, thereby reaches suitable popped temperature.
5. The utility model discloses in still be equipped with the ager, the material that gets into in the ager cures gradually under the drive of stirring conveying rod, and stirring conveying rod is the screw rod and sets up stirring vane outside the screw rod for the stirring transfer line can convey the material also can stir the material, and the later stage needs to add various required additive accessible charge inlets and adds, and the material after the back curing gets into popped intracavity under the drive of stirring conveying rod. Still be equipped with clean window among the curing apparatus, see through the luffer board and can see the inside particular case of curing casing clearly, let in clean water to the pore of intaking can clean the inside of popped casing and discharge waste water through the drain, whole process design is reasonable convenient to use.
5. The utility model discloses still have advantages such as structural configuration is reasonable, easily promote.
Drawings
Fig. 1 is a schematic external structural view of the present invention;
fig. 2 is a schematic diagram of the internal structure of the present invention.
Description of reference numerals: 1-feeding device, 11-feeding bin, 111-feeding bin body, 112-stirring device, 1121-feeding stirring motor, 1122-conical stirrer, 1123-stirring rod, 12-feeding conveying device, 2-curing device, 21-curing machine shell, 211-cleaning window, 2111-window plate, 2112-water inlet channel, 212-sewage outlet, 213-feeding port, 22-stirring conveying rod, 23-curing driving motor, 3-bulking device, 31-bulking screw sleeve, 311-bulking cavity, 32-bulking screw rod, 33-bulking jacket, 331-bulking jacket cavity, 34-bulking driving motor, 35-extrusion template, 351-bulking material extrusion port, 36-steam box, 361-steam communicating pipe, 37-a puffing temperature sensor, 4-a blanking device, 41-a blanking cover, 42-a shearing tool, 43-a material suction pipeline, 44-a ventilation opening and 45-a blanking motor.
Detailed Description
The invention is explained in detail below with reference to the accompanying drawings:
as shown in fig. 1-2, a full-automatic puffing processing device for feed comprises a feeding device 1, a curing device 2, a puffing device 3 and a discharging device 4 which are arranged in sequence along the conveying advancing direction of materials;
the discharge hole of the feeding device 1 is connected with the feed inlet of the curing device 2;
the discharge hole of the curing device 2 is connected with the feed inlet of the puffing device 3;
the puffing device 3 comprises a puffing threaded sleeve 31 with a puffing cavity 311, a puffing screw 32 arranged in the puffing cavity 311 of the puffing threaded sleeve 31, a puffing jacket 33 sleeved on the periphery of the puffing threaded sleeve 31, and a puffing driving motor 34 for driving the puffing screw 32 to rotate; the puffing driving motor 34 and the blanking device 4 are respectively arranged at two axial sides of the puffing screw rod 32; the feed inlet of the puffing device 3 is arranged at the top of one end of the puffing screw sleeve 31 close to the puffing driving motor 34; an extrusion template 35 is arranged at one end of the discharge hole of the extrusion screw sleeve 31, and an extruded material extrusion hole 351 for communicating the extrusion cavity 311 with the blanking device 4 is formed in the extrusion template 35;
the blanking device 4 comprises a blanking cover 41 sleeved on the front side of the outlet of the puffed material extrusion port 351 of the extrusion template 35, a shearing tool 42 arranged in the blanking cover 41 and used for shearing the material extruded from the puffed material extrusion port 351 in cooperation with the extrusion template 35, a material collecting device arranged at the bottom of the blanking cover 41 and a vent 44 arranged at the top of the blanking cover 41 so as to enable the blanking cover 41 to be communicated with the outside;
the inside of the puffing jacket 33 is provided with a puffing jacket cavity 331 for filling steam, and the peripheral wall of the puffing jacket 33 is also provided with a puffing steam communicating pipe 361 for communicating the puffing jacket cavity 331 with an external steam box 36.
As shown in fig. 1-2, in order to facilitate the automatic auxiliary heating of the puffing jacket, the puffing device 3 further includes a puffing temperature sensor 37 disposed inside the puffing screw sleeve 31 and used for detecting the temperature of the material inside the puffing screw sleeve 31 in real time, and a puffing controller respectively connected to the puffing temperature sensor 37 and the steam box 36, and the puffing controller controls the heating of the steam box 36 and the steam supply operation of the puffing jacket cavity 331 according to the temperature fed back by the puffing temperature sensor 37.
As shown in fig. 2, in order to stir the thrown material and continuously convey the material to the ripening device, the feeding device 1 comprises a feeding bin 11, a feeding pipeline arranged between the bottom of the feeding bin 11 and the feeding hole of the ripening device 2, and a feeding conveyer 12 arranged in the feeding pipeline, the feeding bin 11 comprises a feeding bin body 111 and a stirring device 112, the stirring device 112 comprises a feeding stirring motor 1121 arranged at the bottom of the feeding bin body 111, a conical stirrer 1122 arranged in the feeding bin body 111, and a stirring rod 1123 which is arranged at the periphery of the conical stirrer 1122 at intervals and extends along the radial direction.
As shown in fig. 2, in order to facilitate the blanking of the puffed material, the shearing tool 42 is rotatably mounted in front of an outlet 351 of the puffed material extrusion port of the extrusion die plate 35, and the blanking device 4 further includes a blanking motor 45 for driving the shearing tool 42 to rotate; the material collecting device comprises a material suction pipeline 43 arranged below the shearing cutter 42.
Preferably, in order to further assist in heating the puffing screw sleeve, the puffing device 3 further includes a heating wire wound in the puffing screw sleeve 31 for heating the puffing screw sleeve 31, and an electrical connector of the heating wire is disposed outside the puffing screw sleeve 31.
As shown in fig. 2, in order to facilitate the aging treatment of the materials and the cleaning of the aging device, the aging device 2 includes an aging housing 21, a stirring transmission rod 22 transversely disposed in the aging housing 21, and an aging driving motor 23 for driving the stirring transmission rod 22 to rotate, the aging housing 21 is provided with at least one cleaning window 211 on the wall of the aging housing 21 along the axial extension direction of the stirring transmission rod 22, the cleaning window 211 includes a transparent window plate 2111 capable of seeing the working condition inside the aging housing 21 and a water inlet channel 2112 disposed on the window plate 2111 for injecting cleaning water into the aging housing 21, and the bottom of the aging housing 21 is provided with a drain outlet 212 capable of being opened and closed.
As shown in fig. 1-2, in order to facilitate the addition of the materials in the later stage of curing, the top of the curing housing 21 is further provided with a feed opening 213 for adding the materials into the interior of the curing housing 21 in the later stage of curing.
While the present invention has been shown and described with reference to particular embodiments and alternatives thereof, it will be understood that various changes and modifications can be made without departing from the spirit and scope of the invention. It is understood, therefore, that the invention is not to be limited, except as by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a full-automatic popped processingequipment of fodder which characterized in that: comprises a feeding device (1), a curing device (2), a puffing device (3) and a discharging device (4) which are arranged in sequence along the conveying advancing direction of materials;
the discharge hole of the feeding device (1) is connected with the feed inlet of the curing device (2);
the discharge hole of the curing device (2) is connected with the feed inlet of the puffing device (3);
the puffing device (3) comprises a puffing threaded sleeve (31) internally provided with a puffing cavity (311), a puffing screw rod (32) arranged in the puffing cavity (311) of the puffing threaded sleeve (31), a puffing jacket (33) sleeved on the periphery of the puffing threaded sleeve (31), and a puffing driving motor (34) for driving the puffing screw rod (32) to rotate; the puffing driving motor (34) and the blanking device (4) are respectively arranged at two axial sides of the puffing screw rod (32); the feed inlet of the puffing device (3) is arranged at the top of one end of the puffing screw sleeve (31) close to the puffing driving motor (34); an extrusion template (35) is arranged at one end of a discharge hole of the extrusion screw sleeve (31), and an extrusion material extrusion hole (351) which enables the extrusion cavity (311) to be communicated with the blanking device (4) is formed in the extrusion template (35);
the blanking device (4) comprises a blanking cover (41) sleeved on the front side of an outlet of a puffed material extrusion port (351) of the extrusion template (35), a shearing cutter (42) arranged in the blanking cover (41) and used for shearing a material extruded from the puffed material extrusion port (351) in a matching manner with the extrusion template (35), a material collecting device arranged at the bottom of the blanking cover (41), and a ventilation opening (44) arranged at the top of the blanking cover (41) so as to enable the blanking cover (41) to be communicated with the outside;
the inside of the puffing jacket (33) is provided with a puffing jacket cavity (331) for filling steam, and the peripheral wall of the puffing jacket (33) is also provided with a puffing steam communicating pipe (361) for communicating the puffing jacket cavity (331) with an external steam box (36).
2. The full-automatic puffing processing device for feed as claimed in claim 1, wherein: the puffing device (3) further comprises a puffing temperature sensor (37) which is arranged inside the puffing screw sleeve (31) and used for detecting the temperature of materials inside the puffing screw sleeve (31) in real time and a puffing controller which is respectively connected with the puffing temperature sensor (37) and the steam box (36), wherein the puffing controller heats the steam box (36) according to the temperature fed back by the puffing temperature sensor (37) and supplies steam to the puffing jacket cavity (331).
3. The full-automatic puffing processing device for feed as claimed in claim 1, wherein: the feeding device (1) comprises a feeding bin (11), a feeding pipeline arranged between the bottom of the feeding bin (11) and a feeding hole of the curing device (2) and a feeding conveying device (12) arranged in the feeding pipeline, wherein the feeding bin (11) comprises a feeding bin body (111) and a stirring device (112), and the stirring device (112) comprises a feeding stirring motor (1121) arranged at the bottom of the feeding bin body (111), a conical stirrer (1122) arranged in the feeding bin body (111) and a stirring rod (1123) which is arranged at the periphery of the conical stirrer (1122) at intervals and extends along the radial direction.
4. The full-automatic puffing processing device for feed as claimed in claim 1, wherein: the shearing tool (42) is rotatably arranged on the front side of an outlet of a puffed material extrusion port (351) of the extrusion template (35), and the blanking device (4) also comprises a blanking motor (45) for driving the shearing tool (42) to rotate; the material collecting device comprises a material suction pipeline (43) arranged below the shearing cutter (42).
5. The full-automatic puffing processing device for feed as claimed in claim 1, wherein: the puffing device (3) further comprises an electric heating wire which is wound in the puffing screw sleeve (31) body and used for heating the puffing screw sleeve (31), and an electrified joint of the electric heating wire is arranged on the outer side of the puffing screw sleeve (31).
6. The full-automatic puffing processing device for feed as claimed in claim 1, wherein: the curing device (2) comprises a curing machine shell (21), a stirring transmission rod (22) transversely arranged in the curing machine shell (21) and a curing driving motor (23) used for driving the stirring transmission rod (22) to rotate, wherein more than one cleaning window (211) is formed in the wall of the curing machine shell (21) along the axial extension direction of the stirring transmission rod (22) in the curing machine shell (21), each cleaning window (211) comprises a transparent window plate (2111) capable of seeing the internal working condition of the curing machine shell (21) and a water inlet channel (2112) arranged on the window plate (2111) and used for injecting cleaning water into the curing machine shell (21), and a drain outlet (212) capable of being opened and closed is formed in the bottom of the curing machine shell (21).
7. The full-automatic puffing processing device for feed as claimed in claim 6, wherein: the top of the curing machine shell (21) is also provided with a feed inlet (213) for adding materials into the curing machine shell (21) in the later period of curing.
CN201920440837.6U 2019-04-02 2019-04-02 Full-automatic popped processingequipment of fodder Active CN210017817U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920440837.6U CN210017817U (en) 2019-04-02 2019-04-02 Full-automatic popped processingequipment of fodder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920440837.6U CN210017817U (en) 2019-04-02 2019-04-02 Full-automatic popped processingequipment of fodder

Publications (1)

Publication Number Publication Date
CN210017817U true CN210017817U (en) 2020-02-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920440837.6U Active CN210017817U (en) 2019-04-02 2019-04-02 Full-automatic popped processingequipment of fodder

Country Status (1)

Country Link
CN (1) CN210017817U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112369526A (en) * 2020-11-11 2021-02-19 安徽理工大学 Cat food capable of improving immunity of cats and production device thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112369526A (en) * 2020-11-11 2021-02-19 安徽理工大学 Cat food capable of improving immunity of cats and production device thereof

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