CN210013012U - Setting device and setting machine - Google Patents
Setting device and setting machine Download PDFInfo
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- CN210013012U CN210013012U CN201920594761.2U CN201920594761U CN210013012U CN 210013012 U CN210013012 U CN 210013012U CN 201920594761 U CN201920594761 U CN 201920594761U CN 210013012 U CN210013012 U CN 210013012U
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Abstract
The utility model relates to a setting device and forming machine, include the rolling disc and along with rolling disc pivoted multiunit design subassembly, the design subassembly includes two design rollers, two pivots and roll spacing adjustment mechanism, two the design roller sets up in the homonymy of rolling disc and is connected with the pivot that corresponds respectively for the level, roll spacing adjustment mechanism links to each other with two pivots to drive two pivots or reverse movement in opposite directions. The utility model shortens the time spent by the shaping rollers when the shaping rollers move to the tightening station and the zeroing station, shortens the preparation time before shaping and improves the production efficiency through the synchronous movement of the two shaping rollers; the sliding groove on the rotating disc is changed from an original arc groove into two linear grooves, so that the moving path of the rotating shaft in the sliding groove is consistent with the moving path of the sliding seat on the screw rod, and the abrasion of parts is avoided.
Description
Technical Field
The utility model relates to a fabric design technical field, in particular to setting device and forming machine.
Background
The cylindrical seamless underwear has larger telescopic performance, in order to adapt to different garment specifications, an original size needs to be determined to carry out shaping on the cylindrical seamless fabric, meanwhile, creases with different shapes on the fabric can be removed in the shaping process, and the aesthetic feeling and the quality grade of the finished seamless underwear are ensured.
The prior cylindrical fabric setting device, such as the Chinese invention patent with the application number of 201710459400.2, discloses a seamless small cylindrical fabric setting machine, which comprises a frame, a controller and a setting cavity arranged on the frame, wherein the frame is provided with a turntable with a rotating shaft transversely arranged, one side disc surface of the turntable is tightly attached to the setting cavity, a plurality of setting frames vertical to the disc surface of the turntable are arranged along the circumferential direction of the turntable, each setting frame comprises a fixed roller and a movable roller which are parallel to each other, the fixed roller and the movable roller can rotate and the roller distance can be adjusted, the defect is that only the movable roller moves independently, the time spent by the movable roller when the movable roller moves to a tightening station and a zeroing station is long, the movable roller moves linearly when driven by a screw rod, and a chute on the turntable is an arc-shaped chute, so an arc-shaped sliding block is easy to wear when the movable roller moves along the chute, one end of the screw rod can be, poor stability and reliability.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a first purpose is for solving above-mentioned problem and providing a setting device, shortens the time that the design roller spent when removing to tightening station and zero station, improves adjustment mechanism's reliability.
The above object of the present invention can be achieved by the following technical solutions: the utility model provides a setting device, includes the rolling disc and along with rolling disc pivoted multiunit design subassembly, the design subassembly includes two design rollers, two pivots and roll spacing adjustment mechanism, two the design roller sets up in the homonymy of rolling disc and is connected with the pivot that corresponds respectively for the level, roll spacing adjustment mechanism links to each other with the pivot to two pivots of drive are in opposite directions or reverse movement.
Preferably, the two rotating shafts move relative to the rotating disc at a constant speed or at a non-constant speed, and the moving speed of each rotating shaft is 0-1 m/s.
Preferably, a sliding groove is formed in the rotating disc, the rotating shaft penetrates through the sliding groove and moves in the sliding groove, the sliding groove is a linear groove, and the moving direction of the rotating shaft is parallel to the length direction of the sliding groove.
Preferably, the roller spacing adjusting mechanism comprises two groups of screw rods, the screw rods are rotatably installed on the rotating disc, a first driving mechanism for driving the screw rods to rotate is arranged at the end parts of the screw rods, a sliding seat is arranged on each group of screw rods, the two sliding seats move along the screw rods, and at least one of the two rotating shafts is rotatably installed on the sliding seat.
Preferably, at least one screw rod in one group has a screw thread with a direction opposite to that of the screw thread in the other group, a coupling is connected between the two screw rods, and the first driving mechanism is arranged at the end of one screw rod.
Preferably, the first driving mechanism comprises a mounting plate fixed on the rotating disc, a first motor fixed on the mounting plate, a driving wheel arranged at the end of the first motor shaft, a driven wheel arranged at the end of the screw rod, and a transmission belt wound between the driving wheel and the driven wheel.
Preferably, at least one of the rotating shafts is a driving shaft, a second driving mechanism for driving the rotating shaft to rotate is arranged on the sliding seat, the second driving mechanism comprises a second motor installed on the sliding seat, a driving gear arranged at the shaft end of the second motor and a driven gear arranged on the rotating shaft, and the driving gear is meshed with the driven gear.
Preferably, a heat insulation plate is arranged on one side, close to the sizing roller, of the rotating disc, a guide groove corresponding to the sliding groove in the rotating disc is formed in the heat insulation plate, and one end, connected with the sizing roller, of the rotating shaft is slidably mounted in the guide groove.
A second object of the utility model is to provide a forming machine solves the long problem of time that the forming roller spent when removing to tightening station and zero station.
The above object of the present invention can be achieved by the following technical solutions: a setting machine comprises the setting device of any technical scheme.
The utility model discloses following beneficial effect has:
1. the utility model shortens the time spent by the shaping rollers when moving to the tightening station and the zeroing station, shortens the preparation time before shaping and improves the production efficiency by simultaneously moving the two shaping rollers;
2. when the roller spacing adjusting mechanism drives the two rotating shafts to move oppositely or reversely, the moving speed of each rotating shaft relative to the rotating disc is 0-1m/s, the moving speeds of the two rotating shafts relative to the rotating disc can be the same or different at the same moment, and the moving speeds of the two rotating shafts can be reasonably optimized according to the size of the sizing width, so that the sizing device works in the most reasonable state, and the service life is prolonged;
3. the sliding groove on the rotating disc is changed from an original arc groove into two linear grooves, so that the moving path of the rotating shaft in the sliding groove is consistent with the moving path of the sliding seat on the screw rod, and the rotating shaft and the sliding groove are installed in a non-contact manner, and the abrasion of parts is avoided.
Drawings
Fig. 1 is a schematic structural diagram of a setting machine in embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a setting device in embodiment 1 of the present invention;
fig. 3 is a side view of the setting device in embodiment 1 of the present invention;
fig. 4 is a schematic structural view of a roll distance adjusting mechanism in embodiment 1 of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 at A;
in the figure: 1-a shaping machine body, 2-a rotating disc, 21-a sliding chute, 3-a rotating shaft, 4-a shaping roller, 5-a roller distance adjusting mechanism, 51-a screw rod, 52-a sliding seat, 53-a coupler, 54-a first driving mechanism, 541-a mounting plate, 542-a first motor, 543-a driving wheel, 544-a driven wheel, 545-a tensioning wheel, 55-a second driving mechanism, 551-a second motor, 552-a driving wheel, 553-a driven gear, 6-a heat insulation plate and 61-a guide groove.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent laws within the scope of the claims of the present invention.
Example 1: as shown in fig. 1, a setting machine includes a setting machine body 1 and a setting device, the setting device is disposed on one side of the setting machine body 1, in this embodiment, the number of the setting machine bodies 1 is two, and the setting machine bodies are located on two sides of the setting device. The shaping machine body 1 is provided with a shaping cavity which is arc-shaped and is provided with an inlet and an outlet, a heating component is arranged in the shaping cavity, the heating component adopts an infrared heating pipe and is provided with a plurality of temperature sections.
As shown in fig. 2 to 5, the setting device includes a rotating disc 2 and a plurality of sets of setting components rotating with the rotating disc 2, and the rotating disc 2 is rotatably installed between two setting bodies 1 and rotates relative to the setting bodies 1. The shaping assembly comprises two shaping rollers 4, two rotating shafts 3 and a roller spacing adjusting mechanism 5, wherein the two shaping rollers 4 are horizontally arranged at the same side of the rotating disc 2 and are respectively connected with the corresponding rotating shafts 3, and the rotating shafts 3 are rotatably arranged on the rotating disc 2, so that the shaping rollers 4 can rotate relative to the rotating disc 2 and can enter and exit the shaping cavity along with the rotation of the rotating disc 2. In this embodiment, the rotating discs 2 have two, each rotating disc 2 is provided with a sizing component, and the sizing rollers 4 on each rotating disc 2 respectively enter the sizing cavities on one corresponding side.
The roller spacing adjusting mechanism 5 is connected with the two rotating shafts 3 and drives the two rotating shafts 3 to move oppositely or reversely.
The roll distance adjusting mechanism 5 comprises two groups of screw rods 51, each group of screw rods 51 comprises a screw rod, the screw rods 51 are rotatably mounted on the rotating disc 2, the rotating axes of the screw rods 51 are perpendicular to the rotating axes of the rotating disc 2, the spiral directions of the threads of the two screw rods 51 are opposite, each screw rod 51 is provided with a slide seat 52, the two slide seats 52 respectively move along the corresponding screw rod 51, the two rotating shafts 3 are respectively rotatably mounted on the corresponding slide seats 52, the two screw rods 51 are arranged in a non-parallel mode, the axes of the two screw rods 51 form an included angle β, the two screw rods 51 are connected through a coupling 53 to realize synchronous rotation, the coupling 53 is a cross coupling in the embodiment, the end part of one screw rod 51 is provided with a first driving mechanism 54, when one screw rod 51 rotates, the coupling 53 drives the other screw rod 51 to rotate, and the two slide seats 52 synchronously move towards or away from each other along the screw rods due to the opposite spiral directions of the threads of the two screw rods, so that the time spent on the two sizing rollers 4 when the two sizing rollers move to the tightening stations and the zero stations is greatly shortened, the preparation time before sizing is shortened, wherein the two screw rods 51 have the same thread pitch, the same pitch.
As shown in fig. 5, the first driving mechanism 54 includes a mounting plate 541 fixed to the rotary disk 2, a first motor 542 fixed to the mounting plate 541, a driving wheel 543 provided at an axial end of the first motor 542, a driven wheel 544 provided at an end of the screw 51, and a belt wound between the driving wheel 543 and the driven wheel 544.
In the same set of shaping components, the two rotating shafts 3 are driving shafts. The slide 52 is provided with a second driving mechanism 55 for driving the driving shaft to rotate, the second driving mechanism 55 comprises a second motor 551 mounted on the slide 52, a driving gear 552 arranged at the shaft end of the second motor 551 and a driven gear 553 arranged on the rotating shaft 3, and the driving gear 552 is meshed with the driven gear 553.
As shown in FIG. 4, the rotating disc 2 is provided with sliding slots 21, two rotating shafts 3 in the same set of shaping assemblies respectively penetrate through the corresponding sliding slots 21 and move in the sliding slots 21 without contact, the sliding slots 21 are linear slots, the moving direction of the rotating shafts 3 is parallel to the length direction of the sliding slots 21, the length direction of the sliding slots 21 is also parallel to the rotating axis of the screw rod 51, an included angle α is formed between the two sliding slots 21, an included angle α is an obtuse angle and faces the rotating center of the rotating disc 2, and the size of the included angle α is equal to the size of the included angle β of the screw rod.
As shown in fig. 2, a heat insulation plate 6 is disposed on one side of the rotating disc 2 close to the sizing roller 4, a guide groove 61 corresponding to the slide groove 21 on the rotating disc 2 is disposed on the heat insulation plate 6, and one end of the rotating shaft 3 connected to the sizing roller 4 is installed in the guide groove 61 without contact. The guide groove 61 is a linear groove like the slide groove 21.
Example 2: the difference from the embodiment 1 is that: the roll spacing adjusting mechanism comprises two groups of screw rods, each group of screw rods comprises two screw rods, the two screw rods in the same group are arranged in parallel, the spiral directions of the threads are the same, and the two screw rods are provided with the same sliding seat 52. The screw rods in one group are respectively connected with the corresponding screw rods in the other group through a coupler, so that the two screw rods in different groups synchronously rotate, and the screw directions of the threads of the two screw rods are opposite.
Example 3: the difference from the embodiment 1 is that: the thread pitches of the two lead screws 51 are different, so that the two rotary shafts 3 move relative to the rotary disk 2 at different speeds. For example: the moving speed of one rotating shaft 3 is 0-0.5m/s (such as 0.1m/s, 0.2m/s, 0.3m/s, 0.4m/s or 0.5 m/s), the moving speed of the other rotating shaft 3 is 0.5-1m/s (such as 0.6m/s, 0.7m/s, 0.8m/s, 0.9m/s or 1m/s, excluding 0.5 m/s), and the specific value is determined by actual production conditions.
Example 4: the difference from the embodiment 1 is that: the roller spacing adjusting mechanism is connected with a rotating shaft 3, the rotating shaft 3 is driven to move relative to the rotating disc 2, the moving speed is 0-1m/s, and the specific numerical value is determined by the actual production condition. The other rotating shaft 3 is rotatably arranged on the rotating disc 2, and the installation position of the other rotating shaft is fixed relative to the rotating disc 2. During the roll gap adjustment, one rotating shaft 3 is kept stationary, and the other rotating shaft 3 is moved to perform the roll gap adjustment.
A shaping method of a shaping machine comprises the following steps:
A. the heating assembly is electrified, and the shaping cavity is heated according to set conditions to form different function shaping areas;
B. sleeving the cylindrical fabric on two transversely-arranged adjacent shaping rollers 4 outside the shaping cavity;
C. the distance between the two shaping rollers 4 is gradually increased, the fabric to be shaped is gradually tightened, the shaping rollers 4 rotate to drive the fabric to move around the two shaping rollers 4, and arc-shaped edges at two ends of the fabric are eliminated;
D. the fabric enters the fixed cavity along with the rotation of the rotating disc 2, so that each part of the fabric is respectively positioned in different functional fixed areas, for example, one part is positioned in a high-temperature fixed area, and the other part is positioned in a low-temperature fixed area, so that different parts of the fabric have different fixed temperatures;
E. the fabric leaves the shaping cavity after finishing shaping in the shaping cavity, and the distance between the two shaping rollers 4 is gradually reduced, so that the fabric is loosened relative to the shaping rollers 4.
Claims (9)
1. A setting device is characterized in that: including rolling disc (2) and along with rolling disc (2) pivoted multiunit design subassembly, the design subassembly includes two design rollers (4), two pivot (3) and roll spacing adjustment mechanism (5), two design roller (4) set up the homonymy in rolling disc (2) for the level and are connected with pivot (3) that correspond respectively, roll spacing adjustment mechanism (5) link to each other with pivot (3) to two pivot (3) of drive are in opposite directions or reverse movement.
2. A styling device in accordance with claim 1, wherein: the two rotating shafts (3) move relative to the rotating disc (2) at a constant speed or a non-constant speed, and the moving speed of each rotating shaft (3) is 0-1 m/s.
3. A styling device in accordance with claim 1, wherein: the rotating disc (2) is provided with a sliding groove (21), the rotating shaft (3) penetrates through the sliding groove (21) and moves in the sliding groove (21), the sliding groove (21) is a linear groove, and the moving direction of the rotating shaft (3) is parallel to the length direction of the sliding groove (21).
4. A styling device in accordance with claim 1, wherein: the roller spacing adjusting mechanism (5) comprises two groups of screw rods (51), the screw rods (51) are rotatably installed on the rotating disc (2), a first driving mechanism (54) for driving the screw rods (51) to rotate is arranged at the end parts of the screw rods (51), a sliding seat (52) is arranged on each screw rod (51), the sliding seats (52) move along the screw rods (51), and at least one of the two rotating shafts (3) is rotatably installed on the sliding seat (52).
5. A styling device according to claim 4, characterised in that: at least one screw rod (51) in one group is opposite to the screw thread direction of the screw rod (51) in the other group, a coupling (53) is connected between the two screw rods (51), and the first driving mechanism (54) is arranged at the end part of one screw rod (51).
6. A styling device according to claim 5, characterised in that: the first driving mechanism (54) comprises a mounting plate (541) fixed on the rotating disc (2), a first motor (542) fixed on the mounting plate (541), a driving wheel (543) arranged at the shaft end of the first motor (542), a driven wheel (544) arranged at the end part of the screw rod (51) and a transmission belt wound between the driving wheel (543) and the driven wheel (544).
7. A styling device according to claim 4, characterised in that: at least one rotating shaft (3) is a driving shaft, a second driving mechanism (55) for driving the rotating shaft (3) to rotate is arranged on the sliding base (52), the second driving mechanism (55) comprises a second motor (551) installed on the sliding base (52), a driving gear (552) arranged at the shaft end of the second motor (551) and a driven gear (553) arranged on the rotating shaft (3), and the driving gear (552) is meshed with the driven gear (553).
8. A styling device in accordance with claim 1, wherein: the utility model discloses a shaping roller, including transfer table (2), one side of sizing roller (4) is provided with heat insulating board (6) being close to of transfer table (2), be equipped with on heat insulating board (6) with the corresponding guide way (61) of spout (21) on transfer table (2), the pivot (3) with the one end slidable mounting that sizing roller (4) link to each other in guide way (61).
9. The utility model provides a forming machine which characterized in that: comprising a styling device according to any one of claims 1 to 8.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2019204457067 | 2019-04-03 | ||
| CN201920445706 | 2019-04-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210013012U true CN210013012U (en) | 2020-02-04 |
Family
ID=69316026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920594761.2U Active CN210013012U (en) | 2019-04-03 | 2019-04-28 | Setting device and setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210013012U (en) |
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2019
- 2019-04-28 CN CN201920594761.2U patent/CN210013012U/en active Active
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