CN210011143U - Full-automatic assembly line for processing ceramic blank - Google Patents
Full-automatic assembly line for processing ceramic blank Download PDFInfo
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- CN210011143U CN210011143U CN201821507440.6U CN201821507440U CN210011143U CN 210011143 U CN210011143 U CN 210011143U CN 201821507440 U CN201821507440 U CN 201821507440U CN 210011143 U CN210011143 U CN 210011143U
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- roller press
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- rolling
- rack
- belt
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Abstract
The utility model discloses a full-automatic assembly line for processing ceramic blanks, which comprises a closed-loop conveying line formed by two linear conveyors and two steering conveyors, an automatic feeding mechanism, a roller press and a high-temperature shaping furnace; a mould pushing device is arranged on the linear conveyor at a position corresponding to the roller press; the automatic feeding mechanism and the roller press are arranged on one side of one of the linear conveyors; the high-temperature shaping furnace is arranged at the top of the other linear conveyor. The utility model discloses compact structure, reasonable in design can accomplish the full-automatic production work of ceramic base processing, and operates steadily reliably, can practice thrift the labour effectively, improves the productivity, reduces the manufacturing cost of mill, has wide market prospect and huge practical value.
Description
Technical Field
The utility model relates to a ceramic machining field specifically is a full-automatic assembly line for processing of pottery base.
Background
The development history of the ceramic is an important component of the Chinese civilization history, China, as one of four civilization ancient countries, makes outstanding contributions to the progress and development of the human society, wherein the invention and the development of the ceramic have unique meanings, and the China has different artistic styles and different technical characteristics in each generation historically. "china" in english has the meaning of both china and ceramics, and clearly shows that china is the home country of ceramics. As early as one thousand years ago as the technology for manufacturing porcelain, Chinese has already manufactured very delicate ceramics. China is one of the earliest countries in the world to apply pottery, and Chinese porcelain is highly popular among people because of its high practicability and artistry.
China is a large ceramic production country, and the existing old ceramic blank forming production line mostly adopts a semi-automatic design, so that the capacity is low, a large amount of labor force is consumed, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic assembly line for processing of pottery base to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a full-automatic assembly line for processing ceramic blanks comprises a closed-loop conveying line, an automatic feeding mechanism, a roller press and a high-temperature shaping furnace, wherein the closed-loop conveying line is formed by two linear conveyors and two steering conveyors; a mould pushing device is arranged on the linear conveyor at a position corresponding to the roller press; the automatic feeding mechanism and the roller press are arranged on one side of one of the linear conveyors; the high-temperature shaping furnace is arranged at the top of the other linear conveyor.
As a further aspect of the present invention: the automatic feeding mechanism comprises a feeding rack, a transmission belt is arranged at the top of the feeding rack, and a telescopic cylinder and a turnover cylinder are arranged at one end of the feeding rack, which is close to the linear conveyor; the fixed end of the telescopic cylinder is hinged on the feeding rack, and the movable end of the telescopic cylinder is provided with a vacuum suction head; the fixed end of the overturning cylinder is hinged on the feeding rack, and the movable end of the overturning cylinder is hinged with the telescopic cylinder; and a cutting device is arranged on the position of the feeding rack corresponding to the vacuum suction head.
As a further aspect of the present invention: the roller press comprises a roller press rack, a roller press body and a gypsum mold barrel; the roller press body is rotatably arranged at the top of the rolling rack through a hinged support, a main shaft is arranged on the roller press body, and the main shaft is connected with a rolling shaft through belt transmission; a driving cam is arranged at the position of the rolling rack below one side of the rolling machine body; the gypsum mold barrel is arranged below the rotating track of the rolling shaft and is rotationally connected with the rolling rack through a bearing; the rolling motor is arranged on the rolling machine frame and is used for driving the gypsum mold barrel to rotate, and the rolling motor is in transmission connection with the gypsum mold barrel through a belt pair; an ejector rod for jacking the mold is arranged in the gypsum mold barrel in a penetrating manner; the driving cam is connected with a link mechanism, and the link mechanism is in transmission connection with the ejector rod.
As a further aspect of the present invention: and the bottom of the roller press body is also provided with a contact wheel.
As a further aspect of the present invention: the steering conveyor comprises a steering rack, the steering rack is semicircular, two ends of the semicircle are rotatably connected with conical rollers, and one side of each conical roller is horizontally arranged; the belt is connected to the periphery of the conical rollers at two ends in an expanded mode, a rolling shaft is attached to the lower portion of the conical roller on one side and drives the belt to move through friction force, the rolling shaft is provided with a steering motor driving the rolling shaft to rotate, and the steering motor is connected with the rolling shaft through a chain in a transmission mode.
As a further aspect of the present invention: a U-shaped groove is integrally formed in the steering rack, and the belt is wrapped in the U-shaped groove.
As a further aspect of the present invention: and a positioning shaft is further rotatably arranged in the U-shaped groove, and the outer wheel surface of the positioning shaft is contacted with the belt.
As a further aspect of the present invention: the high-temperature shaping furnace comprises a furnace cover, an electric cabinet, an axial flow fan and an electric bar, wherein the furnace cover is arranged at the periphery of the linear conveyor, and a feeding port and a discharging port are respectively formed at two ends of the furnace cover; the electric cabinet is arranged on the outer wall of the furnace cover; the electric heating rods are arranged at the upper part of the inner cavity of the furnace cover; the axial flow fan is embedded in the center of the top of the furnace cover, and fan blades of the axial flow fan extend into the furnace cover.
As a further aspect of the present invention: the electric heating rods are distributed in the furnace cover in a snake shape.
As a further aspect of the present invention: the furnace cover is also provided with a temperature sensor which is electrically connected with the electric cabinet.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses compact structure, reasonable in design can accomplish the full-automatic production work of ceramic base processing, and operates steadily reliably, can practice thrift the labour effectively, improves the productivity, reduces the manufacturing cost of mill, has wide market prospect and huge practical value.
Drawings
Fig. 1 is a schematic perspective view of a fully automatic assembly line for processing a ceramic blank.
Fig. 2 is a partial perspective view of a fully automatic assembly line for ceramic blank processing.
Fig. 3 is a schematic perspective view of an automatic feeding mechanism in a full-automatic assembly line for processing ceramic blanks.
Fig. 4 is a schematic plane structure diagram of an automatic feeding mechanism in a full-automatic assembly line for processing ceramic blanks.
Fig. 5 is a schematic structural diagram of a roller press in a fully automatic production line for ceramic blank processing.
Fig. 6 is a schematic plane structure diagram of a steering conveying mechanism in a fully automatic assembly line for processing ceramic blanks.
Fig. 7 is a schematic perspective view of a steering conveying mechanism in a fully automatic assembly line for processing ceramic blanks.
Fig. 8 is a schematic structural diagram of a high-temperature shaping furnace in a full-automatic assembly line for processing ceramic blanks.
In the figure: 1-automatic feeding mechanism, 11-feeding rack, 12-transmission belt, 13-telescopic cylinder, 14-vacuum suction head, 15-overturning cylinder, 16-cutting device, 101-clay, 2-linear conveyor, 3-mould pushing device, 4-rolling machine, 41-rolling rack, 411-driving cam, 42-rolling machine body, 421-contact wheel, 43-main shaft, 44-rolling shaft, 45-link mechanism, 46-gypsum mould barrel, 461-bearing, 47-ejector rod, 48-rolling motor, 481-belt pair, 49-hinged support, 5-steering conveying mechanism, 51-steering rack, 511-U-shaped groove, 52-conical roller, 53-steering motor, 54-rolling shaft, 55-belt, 56-positioning shaft, 6-high temperature shaping furnace, 61-furnace cover, 611-feeding port, 612-discharging port, 62-electric cabinet, 63-axial flow fan, 64-temperature sensor and 65-electric bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 8, in an embodiment of the present invention, a full-automatic assembly line for processing a ceramic blank includes a closed-loop conveying line formed by two linear conveyors 2 and two steering conveyors 5, an automatic feeding mechanism 1, a roller press 4, and a high-temperature shaping furnace 6; a mould pushing device 3 is arranged on the linear conveyor 2 corresponding to the roller 4; the automatic feeding mechanism 1 and the roller presses 4 are arranged on one side of one of the linear conveyors 2; the high-temperature shaping furnace 6 is arranged at the top of the other linear conveyor 2, so that an automatic production line capable of continuously working is formed, the productivity can be effectively improved, and the labor input is reduced;
the automatic feeding mechanism 1 comprises a feeding rack 11, a transmission belt 12 is installed at the top of the feeding rack 11, and a telescopic cylinder 13 and a turnover cylinder 15 are installed at one end, close to the linear conveyor 2, of the feeding rack 11; the fixed end of the telescopic cylinder 13 is hinged on the feeding rack 11, and the movable end of the telescopic cylinder 13 is provided with a vacuum suction head 14; the fixed end of the overturning cylinder 15 is hinged on the feeding rack 11, and the movable end of the overturning cylinder 15 is hinged with the telescopic cylinder 13; a cutting device 16 is arranged on the feeding rack 11 corresponding to the position of the vacuum suction head 14, when the ceramic clay machine works, the ceramic clay 101 is placed on the transmission belt 12, the ceramic clay 101 is sucked by the vacuum suction head 14, the ceramic clay 101 is cut off by the cutting device 16, then the telescopic cylinder 15 is driven by the overturning cylinder 15 to overturn for 90 degrees, the vacuum suction head 14 is disconnected, and the ceramic clay 101 is fed into a mold;
the roller press 4 comprises a roller press frame 41, a roller press body 42 and a plaster mold barrel 46; the roller body 42 is rotatably arranged at the top of the roller frame 41 through a hinged support 49, the main shaft 43 is arranged on the roller body 42, and the main shaft 43 is connected with the roller shaft 44 through belt transmission; in order to enhance the stability of rotation, in this embodiment, the bottom of the roller body 42 is further provided with a contact wheel 421, so that the roller body 42 and the driving cam 411 are more smoothly matched; the plaster mold barrel 46 is arranged below the rotating track of the rolling shaft 44, and the plaster mold barrel 46 is rotationally connected with the rolling rack 41 through a bearing 461; the rolling rack 41 is provided with a rolling motor 48 for driving the gypsum mould barrel 46 to rotate, and the rolling motor 48 is in transmission connection with the gypsum mould barrel 46 through a belt pair 481; an ejector rod 47 for jacking the die penetrates through the gypsum die barrel 46; the driving cam 411 is connected with a link mechanism 45, the link mechanism 45 is in transmission connection with a mandril 47, when the ceramic clay rolling machine works, the driving cam 411 rotates, when the driving cam 411 rotates to a low position, the driving cam 411 is separated from the roller press body 42, the roller press body 42 lifts the rolling shaft 44 under the action of self gravity, at the moment, the driving cam 411 drives the mandril 47 to move upwards through the link mechanism 45 to jack up a mold, when the driving cam 411 rotates to a high position, the driving cam 411 is in contact with the roller press body 42 to drive the rolling shaft 44 to press down, at the moment, the driving cam 411 drives the mandril 47 to move downwards through the link mechanism 45 to lower the mold, and the pressing rolling shaft 44 is matched with the pressed ceramic clay in the mold to roll the;
the steering conveyor 5 comprises a steering rack 51, the steering rack 51 is semicircular, two ends of the semicircle are rotatably connected with conical rollers 52, and one side of each conical roller 52 is horizontally arranged; the periphery of the conical roller 52 at two ends is expanded with a belt 55, a rolling shaft 54 is arranged below the conical roller 52 at one side in a bonding manner, the rolling shaft 54 drives the belt 55 to move through friction force, the rolling shaft 54 is provided with a steering motor 53 for driving the rolling shaft to rotate, and the steering motor 53 is connected with the rolling shaft 54 through chain transmission; the steering motor 53 drives the rolling shaft 54 to move, so as to drive the belt 55 to move, and the conical roller 52 supports and guides the belt 55, so that the moving track of the belt 55 is semicircular; in order to avoid the belt 55 from slipping during the moving process, in this embodiment, a U-shaped groove 511 is integrally formed on the steering frame 51, the belt 55 is enclosed in the U-shaped groove 511, a positioning shaft 56 is rotatably mounted in the U-shaped groove 511, and an outer wheel surface of the positioning shaft 56 contacts with the belt 55;
the high-temperature shaping furnace 6 comprises a furnace cover 61, an electric cabinet 62, an axial flow fan 63 and an electric bar 65, wherein the furnace cover 61 is covered on the periphery of the linear conveyor 2, and a feeding port 611 and a discharging port 612 are respectively arranged at two ends of the furnace cover 61; the electric control box 62 is arranged on the outer wall of the furnace cover 61; the electric heating rods 65 are arranged at the upper part of the inner cavity of the furnace cover 61, so that the ceramic is heated, and furthermore, the electric heating rods 65 are distributed in a snake shape in the furnace cover 61, so that the heat transfer efficiency is improved, and the heat dissipation is more uniform; the axial flow fan 63 is embedded in the center of the top of the furnace cover 61, and blades of the axial flow fan 63 extend into the furnace cover 61, so that moisture produced in the shaping process can be discharged in time, and moisture regain is avoided; the furnace cover 61 is also provided with a temperature sensor 64, the temperature sensor 64 is electrically connected with the electric control box 62, the temperature sensor 64 feeds back the real-time temperature to the electric control box 62, and then the power of starting or stopping and working of the electric heating rod 65 is controlled through a preset program until the product in the mold 6 in the high-temperature shaping furnace is solidified and shaped to the optimal state.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A full-automatic assembly line for processing ceramic blanks is characterized by comprising a closed-loop conveying line, an automatic feeding mechanism (1), a roller press (4) and a high-temperature shaping furnace (6), wherein the closed-loop conveying line is formed by two linear conveyors (2) and two steering conveyors (5); a mould pushing device (3) is arranged on the linear conveyor (2) corresponding to the roller press (4); the automatic feeding mechanism (1) and the roller presses (4) are arranged on one side of one linear conveyor (2); the high-temperature shaping furnace (6) is arranged at the top of the other linear conveyor (2).
2. The full-automatic production line for processing the ceramic blanks as recited in claim 1, wherein the automatic feeding mechanism (1) comprises a feeding rack (11), a transmission belt (12) is installed at the top of the feeding rack (11), and a telescopic cylinder (13) and a turnover cylinder (15) are installed at one end of the feeding rack (11) close to the linear conveyor (2); the fixed end of the telescopic cylinder (13) is hinged on the feeding rack (11), and the movable end of the telescopic cylinder (13) is provided with a vacuum suction head (14); the fixed end of the overturning cylinder (15) is hinged on the feeding rack (11), and the movable end of the overturning cylinder (15) is hinged with the telescopic cylinder (13); and a cutting device (16) is arranged on the feeding rack (11) corresponding to the position of the vacuum suction head (14).
3. The fully automatic line for ceramic blank processing according to claim 2, characterized in that the roller press (4) comprises a roller press frame (41), a roller press body (42) and a plaster mold barrel (46); the roller press body (42) is rotatably arranged at the top of the roller press rack (41) through a hinged support (49), a main shaft (43) is arranged on the roller press body (42), and the main shaft (43) is connected with a roller press shaft (44) through belt transmission; a driving cam (411) is arranged at the position, below one side of the roller body (42), of the rolling rack (41); the gypsum mold barrel (46) is arranged below the rotating track of the rolling shaft (44), and the gypsum mold barrel (46) is rotationally connected with the rolling rack (41) through a bearing (461); the rolling rack (41) is provided with a rolling motor (48) for driving the gypsum mold barrel (46) to rotate, and the rolling motor (48) is in transmission connection with the gypsum mold barrel (46) through a belt pair (481); a mandril (47) for jacking the mould is arranged in the plaster mould barrel (46) in a penetrating way; the driving cam (411) is connected with a link mechanism (45), and the link mechanism (45) is in transmission connection with the ejector rod (47).
4. The fully automatic production line for ceramic blank processing according to claim 3, characterized in that the bottom of the roller press body (42) is also mounted with a contact wheel (421).
5. The full-automatic production line for processing the ceramic blanks as recited in claim 4, wherein the steering conveyor (5) comprises a steering frame (51), the steering frame (51) is semicircular, two ends of the semicircle are rotatably connected with conical rollers (52), and one side of each conical roller (52) is horizontally arranged; the belt (55) is expanded and connected to the periphery of the conical rollers (52) at the two ends, a rolling shaft (54) is attached to the lower portion of the conical roller (52) on one side, the rolling shaft (54) drives the belt (55) to move through friction force, the rolling shaft (54) is provided with a steering motor (53) for driving the rolling shaft to rotate, and the steering motor (53) is connected with the rolling shaft (54) through chain transmission.
6. The full-automatic production line for ceramic blank processing according to claim 5, characterized in that the steering frame (51) is integrally formed with a U-shaped groove (511), and the U-shaped groove (511) encloses the belt (55).
7. The full-automatic production line for processing the ceramic blanks as recited in claim 6, wherein a positioning shaft (56) is further rotatably mounted in the U-shaped groove (511), and an outer wheel surface of the positioning shaft (56) is in contact with the belt (55).
8. The full-automatic production line for processing the ceramic blanks as recited in any one of claims 1 to 7, wherein the high-temperature shaping furnace (6) comprises a furnace cover (61), an electric cabinet (62), an axial flow fan (63) and an electric heating rod (65), the furnace cover (61) is covered on the periphery of the linear conveyor (2), and a feeding port (611) and a discharging port (612) are respectively formed at two ends of the furnace cover (61); the electric control box (62) is arranged on the outer wall of the furnace cover (61); the electric heating rods (65) are arranged at the upper part of the inner cavity of the furnace cover (61); the axial flow fan (63) is embedded in the center of the top of the furnace cover (61), and blades of the axial flow fan (63) extend into the furnace cover (61).
9. The fully automatic line for ceramic body processing according to claim 8, characterized in that the electric heating rods (65) are distributed in a serpentine shape inside the furnace mantle (61).
10. The full-automatic production line for processing the ceramic blanks as recited in claim 9, wherein a temperature sensor (64) is further mounted on the furnace cover (61), and the temperature sensor (64) is electrically connected with the electric control box (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821507440.6U CN210011143U (en) | 2018-09-14 | 2018-09-14 | Full-automatic assembly line for processing ceramic blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821507440.6U CN210011143U (en) | 2018-09-14 | 2018-09-14 | Full-automatic assembly line for processing ceramic blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210011143U true CN210011143U (en) | 2020-02-04 |
Family
ID=69311642
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821507440.6U Expired - Fee Related CN210011143U (en) | 2018-09-14 | 2018-09-14 | Full-automatic assembly line for processing ceramic blank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210011143U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311228A (en) * | 2021-04-28 | 2022-04-12 | 江西帮企陶瓷股份有限公司 | Ceramic blank forming device and method |
-
2018
- 2018-09-14 CN CN201821507440.6U patent/CN210011143U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311228A (en) * | 2021-04-28 | 2022-04-12 | 江西帮企陶瓷股份有限公司 | Ceramic blank forming device and method |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200204 Termination date: 20210914 |
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| CF01 | Termination of patent right due to non-payment of annual fee |