CN114211592B - Ceramic roll forming device with feed mechanism - Google Patents
Ceramic roll forming device with feed mechanism Download PDFInfo
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- CN114211592B CN114211592B CN202111612776.5A CN202111612776A CN114211592B CN 114211592 B CN114211592 B CN 114211592B CN 202111612776 A CN202111612776 A CN 202111612776A CN 114211592 B CN114211592 B CN 114211592B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 107
- 239000000919 ceramic Substances 0.000 title claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 56
- 210000001161 mammalian embryo Anatomy 0.000 claims description 26
- 239000004927 clay Substances 0.000 claims description 16
- 230000005611 electricity Effects 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004814 ceramic processing Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 description 10
- 238000007906 compression Methods 0.000 description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 9
- 235000017491 Bambusa tulda Nutrition 0.000 description 9
- 241001330002 Bambuseae Species 0.000 description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 9
- 239000011425 bamboo Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/021—Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to the technical field of ceramic processing auxiliary equipment, and provides a ceramic roll forming device with a feeding mechanism, which comprises the feeding mechanism, an indexer, a rotating seat, a driving mechanism, a forming machine and a controller, wherein the indexer is provided with a plurality of stations, the rotating seats are arranged in a one-to-one correspondence manner with the stations, the rotating seat is rotationally arranged on the indexer, the driving mechanism drives the rotating seat matched with the forming machine to rotate, the feeding mechanism is provided with clamping jaws, the clamping jaws are used for clamping a die to enable the die to enter into or leave from the rotating seat, the forming machine is provided with a rolling head, the rolling head penetrates into the die by means of swing to complete the forming of a mud blank, and the controller is electrically connected with the feeding mechanism, the indexer, the driving mechanism and the forming machine. Through the technical scheme, the problem of low production efficiency of the ceramic blank body caused by manual feeding in the related technology is solved.
Description
Technical Field
The invention relates to the technical field of ceramic processing auxiliary equipment, in particular to a ceramic roll forming device with a feeding mechanism.
Background
The automatic ceramic product compression molding equipment is also called a ceramic roll forming machine, the clay blank is placed in a mold, the mold and a blank pressing head rotate simultaneously and are pressed downwards, the clay blank is compression molded into a blank conforming to the interior of the mold, the mold is taken out, and the blank in the mold can be taken out after the blank is dried and formed, so that a ceramic blank body is formed. In the production process of the existing ceramic roll forming machine, the clay blank is needed to be put into the die manually, and then the die is put into the ceramic roll forming machine, so that the production mode not only causes the waste of manpower, but also greatly reduces the production efficiency of ceramic blanks.
Disclosure of Invention
The invention provides a ceramic roll forming device with a feeding mechanism, which solves the problem of low production efficiency of ceramic blanks caused by manual feeding in the related art.
The technical scheme of the invention is as follows: the utility model provides a pottery roll forming device with feed mechanism, includes feed mechanism, indexer, rotates seat, actuating mechanism, make-up machine and controller, the indexer has a plurality of stations, rotate the seat be a plurality of and with the station one-to-one sets up, rotate the seat rotate and locate on the indexer, actuating mechanism drive with make-up machine complex rotate the seat, feed mechanism has the clamping jaw, the clamping jaw is used for the centre gripping mould to realize that the mould gets into or breaks away from rotate the seat, the make-up machine has the rolling head, the rolling head is visited with the help of the swing in the mould is in order to accomplish mud embryo shaping, the controller electricity is connected feed mechanism the indexer actuating mechanism with the make-up machine.
As a further technical scheme, the clamping jaw comprises two clamping rods, and the feeding mechanism further comprises:
a first base;
the end part of one end of the first telescopic shaft is rotatably arranged on the feeding base;
the first workbench is fixedly arranged at the other end of the first telescopic shaft, the middle parts of the two clamping rods are hinged with the first workbench, and the two ends of the clamping rods are respectively provided with a clamping end and a driving end;
the two ends of the first spring are respectively connected with the driving ends of the two clamping rods;
the magnet is arranged at the driving end of one clamping rod, and the first spring is sleeved outside the magnet;
the electromagnet is arranged at the driving end of the other clamping rod, the first spring is sleeved outside the electromagnet, and the electromagnet is in ferroelectric connection with the controller.
As a further technical solution, the driving mechanism includes:
the end part of one end of the connecting shaft penetrates through the indexer and then is connected with the rotating seat; the rotation axis of the connecting shaft is parallel to the rotation axis of the indexer;
the first gear is fixedly arranged at the other end of the connecting shaft;
the mobile module is electrically connected with the controller;
the motor is arranged on the mobile module and is electrically connected with the controller;
the second gear is arranged at the output end of the motor, and the second gear is meshed with and separated from the first gear by means of the moving module.
As a further technical scheme, the device further comprises a mud adding mechanism for adding mud embryo cakes into the die, wherein the mud adding mechanism comprises:
a first bracket;
the mud containing cylinder is arranged on the first bracket, and the mud outlet is positioned above the corresponding station;
the sensor is arranged on the mud containing cylinder and is electrically connected with the controller;
the rotating shaft is rotationally arranged on the first bracket, a rotating power source is electrically connected with the controller, and the axis of the rotating shaft is parallel to the axis of the mud containing cylinder;
the cutter is fixedly arranged at the end part of the rotating shaft and synchronously rotates with the rotating shaft, and the cutter cuts the clay embryo cake into blocks by means of rotation.
As a further technical scheme, add mud mechanism still includes electric putter and push pedal, the push pedal slides and locates in the flourishing mud section of thick bamboo, the push pedal set firmly in electric putter's push tip, electric putter locates on the flourishing mud section of thick bamboo and output shaft penetrates in the flourishing mud section of thick bamboo, electric putter electricity is connected the controller.
As a further technical scheme, still include the mud pressing mechanism that is used for pressing smooth mud embryo cake, mud pressing mechanism is located add mud mechanism with between the make-up machine, mud pressing mechanism includes:
a second bracket;
the shell is cylindrical, is arranged on the second bracket and is positioned above the corresponding station;
the compression bar is arranged in the shell in a sliding manner, and the length of the compression bar is adjustable;
the ejector piece is arranged on the shell and is electrically connected with the controller, the ejector piece is provided with a moving end moving along the axis direction of the shell, and the compression bar is fixedly arranged at the moving end;
a pressing block which is cylindrical and is arranged in the shell in a sliding manner;
the plurality of sleeves are sequentially sleeved outside the pressing block, and the sleeves are positioned inside the shell;
the two ends of one group of the second springs are respectively connected with the pressing block and the top end of the shell, and the other groups of the second springs are respectively connected with the sleeve and the top end of the shell.
As a further technical scheme, the compression bar comprises a body and a sliding block, wherein the body is cuboid, grooves are formed in two ends of the body, the sliding blocks are symmetrically arranged in the grooves, positioning holes are formed in the body, the sliding blocks are provided with a plurality of through holes with the same interval, the sliding blocks are connected with the body through pin shafts, and the compression bar is adjustable in length by means of the length of the sliding blocks positioned outside the grooves.
As a further technical scheme, the feeding mechanism further comprises a conveying belt, wherein the conveying belt is positioned at the side of the feeding mechanism and is electrically connected with the controller.
The working principle and the beneficial effects of the invention are as follows: compared with the prior art, the ceramic roll forming device comprises a feeding mechanism, an indexer, a rotating seat, a driving mechanism, a forming machine and a controller, wherein the controller is electrically connected with the feeding mechanism, the indexer, the driving mechanism and the forming machine, so that the automatic production degree of ceramic blanks can be provided; the feeding mechanism is provided with clamping jaws, the clamping jaws are used for clamping the die, the die is placed on the rotating seat, or the die is taken off from the rotating seat, the indexer is provided with a plurality of stations, the rotating seat is in a plurality of positions, one station corresponds to one rotating seat, the rotating seat is in rotary connection with the indexer, the rotating axis of the rotating seat is parallel to the rotating axis of the indexer, the driving mechanism is used for providing power for the rotating seat to rotate, in order to reduce energy consumption, all the rotating seats are not required to be driven, only the rotating seat matched with the station where the forming machine is located is required to be driven, when the ceramic blank body is formed, the rolling head of the forming machine is inserted into the rotating seat on the corresponding station, at the moment, a mud blank is placed in the rotating seat, the rotating seat rotates under the action of the driving mechanism, the die and the mud blank can be rotated together, and then the mud blank in the next rotating seat can be manufactured into the ceramic blank body, after the mud blank in the rotating seat is formed, and the blank in the next rotating seat is rotated to the station, and all the processing of the mud blank is completed in a round and round. The technical scheme provided by the invention can greatly improve the production efficiency of the clay embryo and can also reduce the labor intensity of workers.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is an isometric view of the entire apparatus provided by the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a right side view of FIG. 1;
FIG. 4 is a schematic view of FIG. 1 with the mud adding mechanism and mud pressing mechanism hidden;
FIG. 5 is a schematic view of the structure of FIG. 4 at another angle;
FIG. 6 is a schematic diagram of the structure of the joint between the mud-holding cylinder and the push plate in the mud adding mechanism of the present invention;
FIG. 7 is a schematic view of the fitting of the sleeve, the pressing block, the housing, the pressing rod and the ejector in the mud pressing mechanism of the present invention;
FIG. 8 is a bottom view of FIG. 7;
FIG. 9 is a schematic diagram of an exploded construction of a plunger according to the present invention;
in the figure:
1. the feeding mechanism, 2, an indexer, 3, a rotating seat, 4, a driving mechanism, 5, a forming machine, 6, a clamping rod, 7, a first base, 8, a first telescopic shaft, 9, a first workbench, 10, a first spring, 11, a magnet, 12, an electromagnet, 13, a connecting shaft, 14, a first gear, 15, a moving module, 16, a motor, 17, a second gear, 18, a mud adding mechanism, 19, a first bracket, 20, a mud containing cylinder, 21, a sensor, 22, a rotating shaft, 23, a cutter, 24, an electric push rod, 25, a push plate, 26, a mud pressing mechanism, 27, a second bracket, 28, a housing, 29, a pressing rod, 30, a push member, 31, a pressing block, 32, a sleeve, 33, a second spring, 34, a body, 35, a sliding block, 36 and a conveying belt.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 5, the embodiment provides a ceramic roll forming device with a feeding mechanism 1, which comprises the feeding mechanism 1, an indexer 2, a rotating seat 3, a driving mechanism 4, a forming machine 5 and a controller, wherein the indexer 2 is provided with a plurality of stations, the rotating seat 3 is arranged in a one-to-one correspondence with the stations, the rotating seat 3 is rotationally arranged on the indexer 2, the driving mechanism 4 drives the rotating seat 3 matched with the forming machine 5 to rotate, the feeding mechanism 1 is provided with clamping jaws for clamping a die to realize that the die enters into or leaves from the rotating seat 3, the forming machine 5 is provided with a rolling head, the rolling head is stretched into the die by means of swing to finish forming of a mud blank, and the controller is electrically connected with the feeding mechanism 1, the indexer 2, the driving mechanism 4 and the forming machine 5.
In the embodiment, the ceramic roll forming device comprises a feeding mechanism 1, an indexer 2, a rotating seat 3, a driving mechanism 4, a forming machine 5 and a controller, wherein the controller is electrically connected with the feeding mechanism 1, the indexer 2, the driving mechanism 4 and the forming machine 5, so that the automatic production degree of ceramic blanks can be provided; the feeding mechanism 1 is provided with clamping jaws, the clamping jaws are used for clamping a die, the die is placed on the rotating seat 3, or the die is taken down from the rotating seat 3, the indexer 2 is provided with a plurality of stations, the rotating seat 3 is in a plurality of positions, one station corresponds to one rotating seat 3, the rotating seat 3 is rotationally connected with the indexer 2, the rotating axis of the rotating seat 3 is parallel to the rotating axis of the indexer 2, the driving mechanism 4 is used for providing power for rotating the rotating seat 3, in order to reduce energy consumption, all the rotating seats 3 are not required to be driven, only the rotating seat 3 matched with the station where the forming machine 5 is located is required to be driven, when a ceramic blank body is formed, a rolling head of the forming machine 5 is detected into the rotating seat 3 corresponding to the station, at the moment, a mud blank is placed in the rotating seat 3, the rotating seat 3 rotates under the action of the driving mechanism 4, the rotating energy of the rotating seat 3 brings the die and the mud blank together, and then the mud blank can be manufactured into a ceramic blank body, after the mud blank in the rotating seat 3 is formed, all the mud blank bodies are finished, and all the working stations are completed.
The working principle of the technical scheme in the invention is as follows: when the worker is operating, only need place the mud embryo in the mould, feed mechanism 1 can snatch the mould and put into the rotation seat 3, and after mud embryo shaping, feed mechanism 1 can take out the mould and the ceramic embryo body in this rotation seat 3 together. The technical scheme provided by the invention can greatly improve the production efficiency of the clay embryo and can also reduce the labor intensity of workers.
As shown in fig. 1 to 5, based on the same concept as the above embodiment, this embodiment also proposes that the clamping jaw is composed of two clamping rods 6, and the feeding mechanism 1 further has:
a first base 7;
the end part of one end of the first telescopic shaft 8 is rotatably arranged on the feeding base;
the first workbench 9 is fixedly arranged at the other end of the first telescopic shaft 8, the middle parts of the two clamping rods 6 are hinged with the first workbench 9, and the two ends of the clamping rods 6 are divided into a clamping end and a driving end;
the two ends of the first spring 10 are respectively connected with the driving ends of the two clamping rods 6;
the magnet 11 is arranged at the driving end of one clamping rod 6, and the first spring 10 is sleeved outside the magnet 11;
the electromagnet 12 is arranged at the driving end of the other clamping rod 6, the first spring 10 is sleeved outside the electromagnet 12, and the electromagnet 12 is electrically connected with the controller.
In this embodiment, in order to ensure that the feeding mechanism 1 firmly grabs and puts down the die, the feeding mechanism 1 further includes a first base 7, a first telescopic shaft 8, a first workbench 9, a first spring 10, a magnet 11 and an electromagnet 12, the first telescopic shaft 8 is rotatably disposed on the first base 7, the length of the first telescopic shaft 8 can be telescopic, a power source of the first telescopic shaft 8 is electrically connected with a controller, the rotation axis of the first telescopic shaft 8 is parallel to the rotation axis of the indexer 2, the first workbench 9 is disposed at the end of the first telescopic shaft 8, so that the first workbench 9 can be lifted in the vertical direction by means of the first telescopic shaft 8, and can rotate in the horizontal plane, the clamping jaw is composed of two clamping rods 6, the two clamping rods 6 are symmetrically disposed, and are hinged with the first workbench 9, one end of each clamping rod 6 is a clamping end, the other end is a driving end, the clamping end is used for clamping the die, the first spring 10 is disposed between the two driving ends, the electromagnet 11 is disposed at one driving end, and the other driving end is disposed with the electromagnet 12, and the electromagnet 12 is electrically connected with the controller and the electromagnet 12 is electrically connected with the two clamping ends of the electromagnet 12 when the electromagnet 12 is compressed and is compressed by the electromagnet 12, and the electromagnet is attracted by the two electromagnet 12; when the controller de-energizes the electromagnet 12, the first spring 10 returns to its original state, and the two clamping ends are also away from each other, at which time the clamping jaws release the die.
As shown in fig. 5, based on the same concept as the above embodiment, the present embodiment also proposes that the driving mechanism 4 includes:
a connecting shaft 13, one end of which passes through the indexer 2 and is connected with the rotating seat 3; the rotation axis of the connecting shaft 13 is parallel to the rotation axis of the indexer 2;
the first gear 14 is fixedly arranged at the other end of the connecting shaft 13;
a mobile module 15 electrically connected to the controller;
the motor 16 is arranged on the mobile module 15 and is electrically connected with the controller;
the second gear 17 is arranged at the output end of the motor 16, and the second gear 17 is meshed with and separated from the first gear 14 by virtue of the moving module 15.
In this embodiment, the driving mechanism 4 includes a connecting shaft 13, a first gear 14, a moving module 15, a motor 16 and a second gear 17, where an end of the connecting shaft 13 passes through the indexer 2 and is connected to the bottom of the rotating seat 3, and the rotating axis of the connecting shaft 13 is parallel to the rotating axis of the indexer 2, the first gear 14 is fixedly disposed at the other end of the connecting shaft 13, so that synchronous rotation of the first gear 14 and the connecting shaft 13 can be ensured, the motor 16 is disposed on the moving module 15, the second gear 17 is disposed on an output shaft of the motor 16, the motor 16 can realize engagement and disengagement between the second gear 17 and the first gear 14 by means of the moving module 15, and when the rotating seat 3 needs to rotate, the controller instructs the moving module 15, the motor 16 approaches to the connecting shaft 13 under the action of the moving module 15 until the first gear 14 and the second gear 17 complete engagement, and rotation of the motor 16 can be transmitted to the connecting shaft 13; when the rotating seat 3 does not need to be rotated, the motor 16 is further away from the connecting shaft 13 until the first gear 14 and the second gear 17 are disengaged.
As shown in fig. 1 to 6, based on the same concept as the above embodiment, the present embodiment is further proposed to further include a mud adding mechanism 18 for adding mud embryo cake into the mold, the mud adding mechanism 18 including:
a first bracket 19;
the mud containing cylinder 20 is arranged on the first bracket 19, and the mud outlet is positioned above the corresponding station;
the sensor 21 is arranged on the mud containing barrel 20 and is electrically connected with the controller;
the rotating shaft 22 is rotatably arranged on the first bracket 19, a rotating power source is electrically connected with the controller, and the axis of the rotating shaft 22 is parallel to the axis of the mud containing barrel 20;
the cutter 23 is fixedly arranged at the end part of the rotating shaft 22 and rotates synchronously with the rotating shaft 22, and the cutter 23 cuts the clay embryo cake into blocks by means of rotation.
In this embodiment, in order to improve the degree of automation of the whole device, further reduce the labor intensity of the worker, still set up and can get into the mud mechanism 18 of mud embryo cake in the mould, mud embryo cake is the mud embryo of pie, add mud mechanism 18 includes first support 19, hold mud section of thick bamboo 20, sensor 21, pivot 22 and cutter 23, first support 19 sets up the side at indexer 2, hold mud section of thick bamboo 20 and set up on first support 19, and the play mud mouth of hold mud section of thick bamboo 20 is located corresponding station directly over, just so can guarantee to get into in the mould from the mud embryo cake that holds mud section of thick bamboo 20, place cylindric mud embryo in holding mud section of thick bamboo 20, pivot 22 rotates and sets up on first support 19, and the power source electricity connection director of pivot 22, cutter 23 sets up the tip at pivot 22, and cutter 23 is from holding the play mud mouth of mud section of thick bamboo 20 just can accomplish the cutting to the embryoid embryo, cut into the biscuit embryo of cylindric of a plurality of thickness, as long as control the rotational speed of pivot 22, just can carry out the sensor 21 when the sensor 21 is connected to the thickness of embryoid embryo cake of sensor 21, and the sensor 21 is cut out the length of the sensor 21 when the mud embryo cake of the outside is cut, can not be adjusted.
As shown in fig. 1 to 6, based on the same concept as the above embodiment, the present embodiment further provides that the mud adding mechanism 18 further includes an electric push rod 24 and a push plate 25, the push plate 25 is slidably disposed in the mud containing barrel 20, the push plate 25 is fixedly disposed at the push end of the electric push rod 24, the electric push rod 24 is disposed on the mud containing barrel 20, and the output shaft penetrates into the mud containing barrel 20, and the electric push rod 24 is electrically connected with the controller.
In this embodiment, in order to improve the efficiency of mud embryo from the mud containing barrel 20, add and still set up electric putter 24 and push pedal 25 in you mechanism, push pedal 25 slides and sets up in mud containing barrel 20 to push pedal 25 and electric putter 24's ejector end fixed connection, electric putter 24 electricity connection director, electric putter 24 set up at the top of mud containing barrel 20, and electric putter 24's ejector pin wears to establish in mud containing barrel 20, and electric putter 24 can promote the cylindric mud embryo in the mud containing barrel 20, just so can improve the play mud efficiency in the mud containing barrel 20.
As shown in fig. 1 to 9, based on the same concept as the above embodiment, the present embodiment is further proposed to further include a mud pressing mechanism 26 for pressing the mud cake flat, the mud pressing mechanism 26 being located between the mud adding mechanism 18 and the forming machine 5, the mud pressing mechanism 26 including:
a second bracket 27;
a casing 28 having a tubular shape and disposed on the second bracket 27 and above the corresponding station;
the pressure lever 29 is arranged in the shell 28 in a sliding manner, and the length of the pressure lever 29 is adjustable;
the ejector 30 is arranged on the shell 28 and is electrically connected with the controller, the ejector 30 is provided with a moving end which moves along the axial direction of the shell 28, and the pressure lever 29 is fixedly arranged at the moving end;
the pressing block 31 is cylindrical and is arranged in the shell 28 in a sliding manner, and the length of the pressing block 31 is adjustable;
the plurality of sleeves 32 are sleeved outside the pressing block 31 in sequence, and the sleeves 32 are positioned inside the shell 28;
the number of the second springs 33 is several, two ends of one group of the second springs 33 are respectively connected with the top ends of the pressing block 31 and the shell 28, and two ends of the other groups of the second springs 33 are respectively connected with the top ends of the sleeve 32 and the shell 28.
In this embodiment, in order to ensure that the mud blank is fully processed in the forming process, a mud pressing mechanism 26 is further added in the whole device, the mud pressing mechanism 26 comprises a second bracket 27, a housing 28, a pressing rod 29, a push member 30, a pressing block 31, a sleeve 32 and a second spring 33, the second bracket 27 is arranged at the side of the indexer 2, the housing 28 is arranged on the second bracket 27, the pressing rod 29 is slidably arranged in the housing 28, the push member 30 is arranged at the top of the housing 28, the push member 30 is electrically connected with the controller, the push end of the push member 30 is fixedly connected with the pressing rod 29, the pressing block 31 is slidably arranged in the housing 28, the housing 28 is cylindrical, the pressing block 31 is cylindrical, the second spring 33 is arranged between the pressing block 31 and the housing 28, the sleeve 32 is a plurality of sleeves 32 are sequentially sleeved outside the pressing block 31, and the second spring 33 is also arranged between the sleeve 32 and the housing 28. When the size of the clay blank is small, the clay blank can be flattened by using the pressing block 31, at the moment, the pressing rod 29 descends and presses the pressing block 31 under the action of the ejector piece 30 until the pressing block 31 presses the clay blank surface, in the process, the second spring 33 is always in a stretched state, and when the pressing rod 29 moves upwards, the pressing block 31 also moves upwards under the action of the second spring 33; when the size of the clay blank is increased, the length of the pressing rod 29 is correspondingly changed, the pressing rod 29 not only presses down the pressing block 31, but also presses down the sleeve 32 together in the pressing process, and the sleeve 32 is sleeved outside the pressing block 31, so that the cross section of the sleeve 32 supplements the cross section of the pressing block 31, and the clay blank is pressed down on the clay blank plane when the clay blank is pressed down; as the surface area of the green mud is larger, more sleeves 32 can be selected to move in synchronism with the compacts 31.
As shown in fig. 1 to 9, based on the same concept as the above embodiment, the present embodiment further proposes that the compression bar 29 includes a body 34 and a slider 35, the body 34 is cuboid and two ends are provided with grooves, the slider 35 is two and symmetrically disposed in the grooves, the body 34 is provided with positioning holes, the slider 35 is provided with a plurality of through holes with the same interval, the slider 35 is connected with the body 34 by means of a pin shaft, and the length of the compression block 31 is adjustable by means of the length of the slider 35 located outside the grooves.
In this embodiment, in order to realize the adjustable length of the compression bar 29, the compression bar 29 includes two parts, namely, a body 34 and a slide block 35, the body 34 presents a cuboid, both ends of the body 34 are provided with grooves, positioning holes are formed in the grooves, the slide block 35 is slidably arranged in the grooves, and a plurality of through holes with the same distance are formed in the slide block 35, and when a pin shaft is simultaneously arranged in the positioning holes and any through hole in a penetrating way, the positioning of the slide block 35 relative to the body 34 can be realized; when the length of the lever 29 needs to be changed, this can be achieved by adjusting the distance of the slider 35 outside the recess.
As shown in fig. 1, based on the same concept as the above embodiment, this embodiment also proposes to further include a conveyor belt 36, where the conveyor belt 36 is located at a side of the feeding mechanism 1 and is electrically connected to the controller.
In this embodiment, the conveyor belt 36 is disposed at the side of the feeding mechanism 1, and the controller can control the mold to enter the working space of the feeding mechanism 1 from a distance, and when the feeding mechanism 1 places the mold with the molded clay blank, the stacking phenomenon will not occur.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. Ceramic roll forming device with feed mechanism, including feed mechanism (1), indexer (2), rotation seat (3), actuating mechanism (4), make-up machine (5) and controller, its characterized in that, indexer (2) have a plurality of stations, rotation seat (3) be a plurality of and with station one-to-one sets up, rotation seat (3) rotate locate on indexer (2), actuating mechanism (4) drive with make-up machine (5) complex rotation seat (3) rotates, feed mechanism (1) have the clamping jaw, the clamping jaw is used for the centre gripping mould to realize that the mould gets into or breaks away from rotation seat (3), make-up machine (5) have the rolling head, the rolling head is with the help of the swing is visited in the mould is in order to accomplish the shaping of mud embryo, the controller electricity is connected feed mechanism (1) embryo ware (2) actuating mechanism (4) with make-up machine (5) still include be used for with mud embryo cake pressing mechanism (26) and be used for adding mud cake pressing mechanism (26) to add mud cake pressing mechanism (26) to press mechanism (18) in the mud cake pressing mechanism (18) is pressed to add mud cake pressing mechanism (18) between mud pressing mechanism (18) is pressed down to press mechanism (18).
A second bracket (27);
a casing (28) which is cylindrical and is arranged on the second bracket (27) and is positioned above the corresponding station;
the pressure bar (29) is arranged in the shell (28) in a sliding manner, and the length of the pressure bar (29) is adjustable;
the ejector piece (30) is arranged on the shell (28) and is electrically connected with the controller, the ejector piece (30) is provided with a moving end which moves along the axial direction of the shell (28), and the pressure rod (29) is fixedly arranged at the moving end;
a pressing block (31) which is cylindrical and is arranged in the shell (28) in a sliding manner;
the plurality of sleeves (32) are sequentially sleeved outside the pressing block (31), and the sleeves (32) are positioned inside the shell (28);
the two ends of one group of the second springs (33) are respectively connected with the pressing block (31) and the top end of the shell (28), and the two ends of the other groups of the second springs (33) are respectively connected with the sleeve (32) and the top end of the shell (28).
2. Ceramic roll forming device with feeding mechanism according to claim 1, characterized in that the clamping jaw consists of two clamping bars (6), the feeding mechanism (1) further having:
a first base (7);
the end part of one end of the first telescopic shaft (8) is rotatably arranged on the first base (7);
the first workbench (9) is fixedly arranged at the other end of the first telescopic shaft (8), the middle parts of the two clamping rods (6) are hinged with the first workbench (9), and the two ends of the clamping rods (6) are divided into a clamping end and a driving end;
the two ends of the first spring (10) are respectively connected with the driving ends of the two clamping rods (6);
the magnet (11) is arranged at the driving end of one clamping rod (6), and the first spring (10) is sleeved outside the magnet (11);
the electromagnet (12) is arranged at the driving end of the other clamping rod (6), the first spring (10) is sleeved outside the electromagnet (12), and the electromagnet (12) is electrically connected with the controller.
3. Ceramic roll forming device with feeding mechanism according to claim 2, characterized in that the driving mechanism (4) comprises:
a connecting shaft (13), one end of which passes through the indexer (2) and is connected with the rotating seat (3); the rotation axis of the connecting shaft (13) is parallel to the rotation axis of the indexer (2);
the first gear (14) is fixedly arranged at the other end of the connecting shaft (13);
a mobile module (15) electrically connected to the controller;
the motor (16) is arranged on the mobile module (15) and is electrically connected with the controller;
the second gear (17) is arranged at the output end of the motor (16), and the second gear (17) is meshed with and separated from the first gear (14) by means of the moving module (15).
4. A ceramic roll forming device with a loading mechanism according to claim 3, characterized in that the mud adding mechanism (18) comprises:
a first bracket (19);
the mud containing cylinder (20) is arranged on the first bracket (19) and the mud outlet is positioned above the corresponding station;
the sensor (21) is arranged on the mud containing barrel (20) and is electrically connected with the controller;
the rotating shaft (22) is rotatably arranged on the first bracket (19) and is electrically connected with the controller by a rotating power source, and the axis of the rotating shaft (22) is parallel to the axis of the mud containing cylinder (20);
the cutter (23) is fixedly arranged at the end part of the rotating shaft (22) and rotates synchronously with the rotating shaft (22), and the cutter (23) cuts the clay embryo cake into blocks by means of rotation.
5. The ceramic roll forming device with the feeding mechanism according to claim 4, wherein the mud adding mechanism (18) further comprises an electric push rod (24) and a push plate (25), the push plate (25) is slidably arranged in the mud containing barrel (20), the push plate (25) is fixedly arranged at the pushing end of the electric push rod (24), the electric push rod (24) is arranged on the mud containing barrel (20), an output shaft penetrates into the mud containing barrel (20), and the electric push rod (24) is electrically connected with the controller.
6. The ceramic roll forming device with the feeding mechanism according to claim 1, wherein the pressing rod (29) comprises a body (34) and a sliding block (35), the body (34) is cuboid, grooves are formed in two ends of the body, the sliding blocks (35) are symmetrically arranged in the grooves, the body (34) is provided with positioning holes, the sliding blocks (35) are provided with a plurality of through holes with the same interval, the sliding blocks (35) are connected with the body (34) through pin shafts, and the pressing rod (29) is adjustable in length by means of the length of the sliding blocks (35) located outside the grooves.
7. The ceramic roll forming device with the feeding mechanism according to claim 6, further comprising a conveyor belt (36), wherein the conveyor belt (36) is located at the side of the feeding mechanism (1) and is electrically connected with the controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111612776.5A CN114211592B (en) | 2021-12-27 | 2021-12-27 | Ceramic roll forming device with feed mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111612776.5A CN114211592B (en) | 2021-12-27 | 2021-12-27 | Ceramic roll forming device with feed mechanism |
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| CN114211592A CN114211592A (en) | 2022-03-22 |
| CN114211592B true CN114211592B (en) | 2023-05-30 |
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| CN113878698B (en) * | 2021-11-08 | 2023-03-31 | 漳州万晖洁具有限公司 | Manufacturing and processing method of ceramic bathroom product |
| CN116714094B (en) * | 2023-07-12 | 2024-04-19 | 醴陵市精工瓷业有限公司 | Automatic production device for ceramic cups |
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| CN103171029B (en) * | 2013-04-18 | 2016-04-13 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type pottery automatic rolling forming system |
| CN205185032U (en) * | 2015-10-29 | 2016-04-27 | 潮州市宏粤陶瓷制作有限公司 | Automatic blank loading attachment of ceramic manufacture line moulded pottery not yet put in a kiln to bake |
| MX2019001436A (en) * | 2016-08-03 | 2019-09-04 | Corning Inc | Apparatus and methods of ceramic pre-cursor batch rheology control. |
| CN108608567A (en) * | 2018-05-31 | 2018-10-02 | 福建省德化博龙陶瓷有限公司 | A kind of ceramic microwave automatic forming line and shaping method of ceramics |
| CN210436333U (en) * | 2019-07-12 | 2020-05-01 | 山东航力电子科技有限公司 | Intelligent robot system for ceramic roll forming |
| CN211695732U (en) * | 2020-01-02 | 2020-10-16 | 福建省德化县杰宝陶瓷有限公司 | Blank drying device for ceramic production |
| CN211842452U (en) * | 2020-03-16 | 2020-11-03 | 河北德尚瓷业有限公司 | Automatic roll forming system of ceramic product |
| CN212888212U (en) * | 2020-05-27 | 2021-04-06 | 山西科锐数字科技有限公司 | Intelligent full-automatic ceramic roll forming line |
| CN212636068U (en) * | 2020-06-28 | 2021-03-02 | 许新东 | Novel ceramic roller press |
| CN213674720U (en) * | 2020-10-16 | 2021-07-13 | 福建省科越智能机械有限公司 | Ceramic roller press |
| CN215038512U (en) * | 2021-05-13 | 2021-12-07 | 重庆名檀陶瓷有限公司 | Automatic mud embryo compression moulding equipment of ceramic |
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