CN210010854U - High-efficient environmental protection belt cleaning device of beam-pumping unit gearbox - Google Patents
High-efficient environmental protection belt cleaning device of beam-pumping unit gearbox Download PDFInfo
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- CN210010854U CN210010854U CN201920956256.8U CN201920956256U CN210010854U CN 210010854 U CN210010854 U CN 210010854U CN 201920956256 U CN201920956256 U CN 201920956256U CN 210010854 U CN210010854 U CN 210010854U
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Abstract
A vacuum pump inlet of a high-efficiency environment-friendly cleaning device for a gearbox of an oil pumping unit is connected with a waste oil suction hose of an oil suction winch through a pipeline G1 and a valve c, the inlet is also connected with a pipeline G2 and a valve d in parallel and is connected with a cleaning liquid suction hose of a cleaning winch, and an outlet of the vacuum pump is connected with a waste oil storage tank and a waste cleaning liquid storage tank through a pipeline G3 and a valve a respectively; the waste cleaning liquid storage tank is connected with an inlet of the high-pressure cleaning plunger pump through a pipeline G2 valve e and a valve f, and an outlet of the waste cleaning liquid storage tank is connected with the high-pressure cleaning hose through a valve G; the diesel oil storage tank at the upper part of the engine oil storage tank is connected with an inlet of a high-pressure diesel oil pump through a pipeline G5, a valve k and a valve i, and an outlet of the high-pressure diesel oil pump is connected with a high-pressure diesel oil hose through a valve h; the engine oil storage tank is connected with an inlet of the engine oil feeding pump through a pipeline G6, a valve j and a valve m, and an outlet of the engine oil storage tank is connected with an engine oil feeding hose on the engine oil feeding winch through a valve n. The utility model is used for beam-pumping unit gearbox washs and changes the machine oil, and the environmental protection is pollution-free, extension beam-pumping unit life.
Description
Technical Field
The utility model relates to an oil field beam-pumping unit maintenance technology is specifically a high-efficient environmental protection belt cleaning device of beam-pumping unit gearbox.
Background
The beam-pumping unit is widely used in oil field production, and the safe operation of the beam-pumping unit plays an important role in the crude oil production of the oil field. The lubricating oil is oxidized and deteriorated at a high speed due to large load and high temperature of gears of the gear box, the deteriorated lubricating oil becomes a sticky colloid object and becomes a glassy substance seriously, and the substances cannot be dissolved in common solvents, so that great difficulty is brought to maintenance, cleaning and oil change of the gear box, which is also a main reason causing high failure rate of the oil pumping unit, the damage of the oil pumping unit is serious, the production cost is increased, and the crude oil production of an oil well is seriously influenced.
Disclosure of Invention
The utility model aims at providing a high-efficient environmental protection belt cleaning device of beam-pumping unit gearbox to above-mentioned weak point.
The utility model aims at being realized by the following technical scheme:
the utility model discloses a: the device comprises a chassis, a dryer, a two-core cable, a control cabinet I, a power distribution cabinet, a control cabinet II, a vacuum pump, a three-core cable, a cleaning fluid storage tank, a high-pressure cleaning hose, a high-pressure cleaning plunger pump, a high-pressure diesel hose, a high-pressure diesel pump, a waste oil suction hose, an oil suction winch, an engine oil feeding hose, an oil feeding winch, a cleaning fluid suction hose, a cleaning winch, an engine oil feeding pump, a drying hose, a diesel oil storage tank, an engine oil storage tank, a waste cleaning fluid storage tank, a waste engine oil storage tank, a; the method is characterized in that: the upper portion left side on rectangle chassis is equipped with the switch board, and the switch board is connected with switch board I, drying-machine in proper order through two core cables forward, and the switch board is connected with switch board II, vacuum pump in proper order through two core cables backward. Firstly, an inlet of a vacuum pump is connected with a waste oil suction hose on an oil suction winch through a pipeline G1 and a valve c, waste engine oil in a gearbox is sucked out, and the waste engine oil passes through an outlet of the vacuum pump and enters a waste engine oil storage tank through a pipeline G3 and a valve a in sequence; secondly, a diesel oil storage tank positioned at the upper part of the engine oil storage tank is connected with an inlet of a high-pressure diesel oil pump through a pipeline G5, a valve k and a valve i, an outlet of the high-pressure diesel oil pump is connected with a high-pressure diesel oil hose through a valve h, and the gearbox is cleaned by high-pressure diesel oil; thirdly, the same waste diesel oil enters a waste engine oil storage tank through a waste oil suction hose of the vacuum pump, an outlet of the waste diesel oil sequentially passes through a pipeline G3 and a valve a; fourthly, the cleaning liquid storage tank is connected with an inlet of a high-pressure cleaning plunger pump through a pipeline G2, a valve e and a valve f, an outlet of the high-pressure cleaning plunger pump is connected with a high-pressure cleaning hose through a valve G, and the high-pressure cleaning liquid cleans the gearbox; fifthly, the inlet of the vacuum pump is also connected with a pipeline G2 and a valve d in parallel to be connected with a cleaning liquid suction hose on a cleaning winch, so that the waste cleaning liquid in the gearbox is sucked out and enters a waste cleaning liquid storage tank through an outlet pipeline G3 and a valve b of the vacuum pump; sixthly, the dryer dries the interior of the gearbox through a drying hose; seventhly, the engine oil storage tank is connected with an inlet of an engine oil adding pump through a pipeline G6, a valve j and a valve m, an outlet of the engine oil adding pump is connected with an engine oil adding hose on an oil adding winch through a valve n, engine oil is added to the reduction gearbox, and the oil level reaches the middle screwed plug position of the gearbox and is qualified; and eighth, covering the gearbox.
Four corners of the chassis in the high-efficient environmental protection belt cleaning device of beam-pumping unit gearbox are provided with rings.
The high-pressure diesel pump in the high-efficiency environment-friendly cleaning device for the gearbox of the pumping unit is connected with the power distribution cabinet through the two-core cable.
The oil feeding pump in the efficient environment-friendly cleaning device for the gearbox of the oil pumping unit is also connected with the power distribution cabinet through the two-core cable.
Above-mentioned useless washing liquid storage jar among the high-efficient environmental protection belt cleaning device of beam-pumping unit gearbox is horizontal cylinder bulb overhead tank, and the front end is equipped with level gauge I.
Above-mentioned useless machine oil storage jar among high-efficient environmental protection belt cleaning device of beam-pumping unit gearbox is horizontal cylinder bulb overhead tank equally, and the front end is equipped with level gauge II.
The high pressure cleaning mechanism:
the rated working pressure of the high-pressure cleaning plunger pump is 70Mpa, firstly, the high-pressure cleaning liquid discharged by the high-pressure cleaning plunger pump contains cleaning particles, the high impact force of the cleaning particles is utilized to break the glass colloid, so that the glass colloid is suspended in the waste liquid, the impact of the particles can not damage the surface of the part, the surface strength of the part can be enhanced, and the fatigue strength of the part is improved; secondly, the high-pressure cleaning liquid sprays rubber-like substances, engine oil deteriorated oxides and engine oil additive oxides in the gearbox on the surfaces of the substances to dissolve the substances; thirdly, washing solid impurities such as silt, scrap iron and the like by using high-pressure and high-speed cleaning fluid to disperse and suspend the solid impurities in the waste oil, and sucking out the solid impurities from the gearbox by using a vacuum pump.
The utility model has the advantages that: the cleaning agent is suitable for cleaning and oil changing of all mechanical oil pumping unit gearboxes, ensures smooth implementation of changing lubricating oil of the gearboxes according to quality and on time, solves the problems of difficulty and incompleteness in changing the lubricating oil of the gearboxes of the oil pumping units, has clean and pollution-free field environment, reduces the failure rate of the gearboxes, prolongs the service life of the oil pumping units, reduces the maintenance cost and ensures the normal production of oil wells.
Drawings
FIG. 1 is a schematic view of the top view structure of the present invention
In the figure: 0. the chassis comprises a dryer 1 and a two-core cable 2; 3. the device comprises a control cabinet I, a control cabinet 4, a power distribution cabinet 5, a control cabinet II, a control cabinet 6, a vacuum pump 7, a three-core cable 8, a cleaning fluid storage tank 9, a high-pressure cleaning hose 10, a high-pressure cleaning plunger pump 11, a high-pressure diesel hose 12, a high-pressure diesel pump 13, a waste oil suction hose 14, an oil suction winch 15, an engine oil feeding hose 16, an oil feeding winch 17, a cleaning fluid suction hose 18, a cleaning winch 19, an engine oil feeding pump 20, a drying hose 21, a diesel oil storage tank 22, an engine oil storage tank 23, a waste cleaning fluid storage tank 230, a liquid level meter I, a waste engine oil storage tank 24 and a liquid level meter II; pipes G1, G2, G3, G4, G5, G6, valves a, b, c, d, e, f, G, h, i, j, k, l, m, n; A.B.C. three-phase 380V power supply and N.zero line.
Detailed Description
The invention will be further described with reference to the accompanying drawings:
as shown in fig. 1, the utility model discloses by chassis 0, drying-machine 1, two-core cable 2, switch board I, 3, switch board 4, switch board II 5, vacuum pump 6, three-core cable 7, washing liquid storage jar 8, high-pressure cleaning hose 9, high-pressure cleaning plunger pump 10, high-pressure diesel hose 11, high-pressure diesel pump 12, inhale waste oil hose 13, inhale oil winch 14, add engine oil hose 15, add engine oil winch 16, inhale washing liquid hose 17, wash winch 18, add engine oil pump 19, drying hose 20, diesel storage jar 21, engine oil storage jar 22, useless washing liquid storage jar 23, useless engine oil storage jar 24, level gauge and pipeline and valve are constituteed; the method is characterized in that: a power distribution cabinet 4 is arranged on the left side of the upper part of the rectangular chassis 0, the power distribution cabinet 4 is connected with a control cabinet I3 and a dryer 1 in sequence forwards through a two-core cable 2, the power distribution cabinet 4 is connected with a control cabinet II 5 and a vacuum pump 6 in sequence backwards through the two-core cable 2, the inlet of the vacuum pump 6 is connected with a waste oil suction hose 13 on an oil suction winch 14 through a pipeline G1 and a valve c, the inlet of the vacuum pump 6 is also connected with a pipeline G2 and a valve d in parallel and connected with a cleaning liquid suction hose 17 on a cleaning winch 18, and the outlet of the vacuum pump 6 is connected with a waste engine oil storage tank 24 and a waste cleaning liquid storage tank 23 through; the waste cleaning liquid storage tank 8 is connected with an inlet of a high-pressure cleaning plunger pump 10 through a pipeline G2 valve e and a valve f, and an outlet of the high-pressure cleaning plunger pump 10 is connected with a high-pressure cleaning hose 9 through a valve G; the diesel oil storage tank 21 positioned at the upper part of the engine oil storage tank 22 is connected with the inlet of the high-pressure diesel oil pump 12 through a pipeline G5, a valve k and a valve i, and the outlet of the high-pressure diesel oil pump 12 is connected with the high-pressure diesel oil hose 11 through a valve h; the oil storage tank 22 is connected with an inlet of the oil feeding pump 19 through a pipeline G6, a valve j and a valve m, and an outlet of the oil feeding pump 19 is connected with an oil feeding hose 15 on the oil feeding winch 16 through a valve n.
The high-efficiency environment-friendly cleaning device for the gearbox of the oil pumping unit is characterized in that: and hanging rings are arranged at four corners of the chassis 0.
The outlet of the dryer 1 is connected with a drying hose 20.
The high-pressure diesel pump 12 is connected with the power distribution cabinet 4 through the two-core cable 2.
The oil pump 19 is also connected with the power distribution cabinet 4 through the two-core cable 2.
The waste cleaning liquid storage tank 23 is a horizontal cylindrical bulb top tank, and the front end of the waste cleaning liquid storage tank is provided with a liquid level meter I230.
The waste engine oil storage tank 24 is also a horizontal cylinder ball top tank, and the front end of the waste engine oil storage tank is provided with a liquid level meter II 240.
Cleaning a gearbox of the oil pumping unit:
1. an automobile self-contained crane (12T) is selected to transport the efficient environment-friendly cleaning device for the gearbox of the oil pumping unit to an oil well operation site;
2. hoisting the device in place according to the position of the cleaned gearbox of the oil pumping unit, and well performing field safety arrangement;
3. disassembling and cleaning a speed changing box cover of the oil pumping unit: opening a gearbox cover, removing the sealant, cleaning the gearbox cover and the sanitation around the gearbox cover, checking different structures and distribution of oil stains in the gearbox, and determining a cleaning method; the glass-like gel is generally adjacent to the pinion, pinion shaft and corresponding bearings; the rubbery gum is generally distributed around the glassy gum and the bottom portion of the transmission; high viscosity liquid gums are typically found in gear wheels, associated shafts, bearings and gearboxes;
4. for the gear box with the glassy colloid object, high-pressure cleaning liquid is used for treating the gear box to eliminate the glassy colloid object;
5. cleaning the rubber-like colloid substance with a colloid substance cleaning system and configuring a high-efficiency cleaning solvent (alkane aniline mixture) for high-pressure and high-pressure cleaning, and removing the colloid substance after the deterioration of the lubricating oil;
6. the gear box is cleaned for the second time by using a heavy oil dirt cleaning agent for high-viscosity oil dirt;
7. sucking the cleaning waste liquid into a storage tank through a vacuum pump;
8. drying the gearbox by a dryer to remove light oil components and moisture;
9. cleaning the interior of the gearbox again by using diesel oil, aiming at removing the heavy oil part left after drying and the water which is not completely blown out, and preventing new engine oil from being polluted; because the properties of the base oil of the diesel oil and the engine oil are similar, the diesel oil does not have adverse effect on new engine oil;
10. sucking the cleaned waste diesel oil into a storage tank through a vacuum pump;
11. filling new engine oil by using an engine oil filling system;
12. and sealing and lead sealing the cleaned gearbox by using a special gearbox cover.
Note that:
1. an operator must be familiar with the structure and the performance of the efficient and environment-friendly cleaning device for the gearbox of the pumping unit, and the operator can be on duty after professional technical training;
2. the labor protection article is worn before the post;
3. when climbing, the safety belt must be tied;
4. the waste liquid recovered by cleaning must be treated to the relevant qualification unit;
5. before starting up, making itinerant inspection and maintenance, if abnormal conditions are found in the starting up process, stopping the machine for maintenance in time, and starting up the machine for operation after faults are eliminated;
6. the device is maintained and maintained regularly, and special people are responsible for the maintenance and the maintenance.
The efficient environment-friendly cleaning device for the gear box of the pumping unit is suitable for cleaning and oil changing of all mechanical gear boxes of the pumping unit, solves the problems that the existing gear box of the pumping unit is difficult and incomplete in lubricating oil changing, and is clean and sanitary in site environment, so that the aims of reducing the fault rate of the gear box and prolonging the service life of the pumping unit are fulfilled.
Claims (7)
1. An efficient environment-friendly cleaning device for a gearbox of a pumping unit comprises: the device comprises a chassis (0), a dryer (1), a two-core cable (2), a control cabinet I (3), a power distribution cabinet (4), a control cabinet II (5), a vacuum pump (6), a three-core cable (7), a cleaning fluid storage tank (8), a high-pressure cleaning hose (9), a high-pressure cleaning plunger pump (10), a high-pressure diesel hose (11), a high-pressure diesel pump (12), a waste oil suction hose (13), an oil suction winch (14), an engine oil feeding hose (15), an oil feeding winch (16), a cleaning fluid suction hose (17), a cleaning winch (18), an engine oil feeding pump (19), a drying hose (20), a diesel storage tank (21), an engine oil storage tank (22), a waste cleaning fluid storage tank (23), a waste engine oil storage tank (24), a liquid; the method is characterized in that: a power distribution cabinet (4) is arranged on the left side of the upper portion of the rectangular chassis (0), the power distribution cabinet (4) is connected with a control cabinet I (3) and a dryer (1) forward in sequence through a two-core cable (2), the power distribution cabinet (4) is connected with a control cabinet II (5) and a vacuum pump (6) backward in sequence through the two-core cable (2), an inlet of the vacuum pump (6) is connected with a waste oil suction hose (13) on an oil suction winch (14) through a pipeline G1 and a valve c, an inlet of the vacuum pump (6) is also connected with a pipeline G2 in parallel, a valve d is connected with a cleaning liquid suction hose (17) on a cleaning winch (18), and an outlet of the vacuum pump (6) is connected with a waste engine oil storage tank (24) and a valve b through a pipeline G3; the cleaning liquid storage tank (8) is connected with an inlet of a high-pressure cleaning plunger pump (10) through a pipeline G2, a valve e and a valve f, and an outlet of the high-pressure cleaning plunger pump (10) is connected with a high-pressure cleaning hose (9) through a valve G; the diesel oil storage tank (21) positioned at the upper part of the engine oil storage tank (22) is connected with the inlet of the high-pressure diesel oil pump (12) through a pipeline G5, a valve k and a valve i, and the outlet of the high-pressure diesel oil pump (12) is connected with the high-pressure diesel oil hose (11) through a valve h; the engine oil storage tank (22) is connected with an inlet of an engine oil feeding pump (19) through a pipeline G6, a valve j and a valve m, and an outlet of the engine oil feeding pump (19) is connected with an engine oil feeding hose (15) on an engine oil feeding winch (16) through a valve n.
2. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: and hanging rings are arranged at four corners of the chassis (0).
3. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: the outlet of the dryer (1) is connected with a drying hose (20).
4. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: the high-pressure diesel pump (12) is connected with the power distribution cabinet (4) through the two-core cable (2).
5. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: the oil pump (19) is also connected with the power distribution cabinet (4) through the two-core cable (2).
6. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: the waste cleaning liquid storage tank (23) is a horizontal cylinder ball head top tank, and the front end of the waste cleaning liquid storage tank is provided with a liquid level meter I (230).
7. The efficient and environment-friendly cleaning device for the gearbox of the oil pumping unit as claimed in claim 1, is characterized in that: the waste engine oil storage tank (24) is also a horizontal cylinder ball top tank, and the front end of the waste engine oil storage tank is provided with a liquid level meter II (240).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920956256.8U CN210010854U (en) | 2019-06-25 | 2019-06-25 | High-efficient environmental protection belt cleaning device of beam-pumping unit gearbox |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920956256.8U CN210010854U (en) | 2019-06-25 | 2019-06-25 | High-efficient environmental protection belt cleaning device of beam-pumping unit gearbox |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210010854U true CN210010854U (en) | 2020-02-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920956256.8U Active CN210010854U (en) | 2019-06-25 | 2019-06-25 | High-efficient environmental protection belt cleaning device of beam-pumping unit gearbox |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210010854U (en) |
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2019
- 2019-06-25 CN CN201920956256.8U patent/CN210010854U/en active Active
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