CN210003587U - A throttle valve with a built-in decompression and drainage device - Google Patents
A throttle valve with a built-in decompression and drainage device Download PDFInfo
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Abstract
本实用新型公开了一种内置减压引流装置节流阀,其特征在于:包括左端盖、导向套、节流阀芯、阀体、减压阀套、引流装置、减压弹簧和右端盖等。进水口和出水口分别位于阀体和右端盖上,节流阀芯与阀体之间装有导向套;减压阀套内置于阀体孔内,引流装置内置于减压阀套内孔,可左右滑动;引流装置和右端盖间安装减压弹簧,调整引流装置的位移;减压阀套的左侧开有两组直径不同的腰型孔,引流装置内部有台阶,减压阀套的端部有阶梯,二者构成减压阀口。本实用新型所示节流阀可以将出口处的水引致节流阀口处,且无论出水口压力多高,引致节流阀口处的压力基本为恒定值,使得各个工况压力下空化抑制效果基本相同,能够适应各种压力应用场合。
The utility model discloses a throttle valve with a built-in decompression and drainage device, which is characterized by comprising a left end cover, a guide sleeve, a throttling valve core, a valve body, a decompression valve sleeve, a drainage device, a decompression spring, a right end cover, etc. . The water inlet and outlet are located on the valve body and the right end cover respectively, and a guide sleeve is installed between the throttle valve core and the valve body; the pressure reducing valve sleeve is built into the valve body hole, and the drainage device is built into the pressure reducing valve sleeve inner hole. It can slide left and right; a decompression spring is installed between the drainage device and the right end cover to adjust the displacement of the drainage device; there are two sets of waist-shaped holes with different diameters on the left side of the pressure reducing valve sleeve, and there are steps inside the drainage device. There is a step at the end, and the two constitute the pressure reducing valve port. The throttle valve shown in the utility model can lead the water at the outlet to the throttle valve port, and no matter how high the water outlet pressure is, the pressure at the throttle valve port is basically constant, so that the cavitation under the pressure of each working condition is basically constant. The inhibition effect is basically the same, and it can adapt to various pressure applications.
Description
技术领域technical field
本实用新型属于水液压领域,具体涉及一种内置减压引流装置的节流阀。The utility model belongs to the field of water hydraulic pressure, in particular to a throttle valve with a built-in pressure reducing and drainage device.
背景技术Background technique
水液压技术是以海水或淡水为工作介质进行能量传递和控制的液压传动技术,具有无污染、环境友好、安全和节能等优点,是一种典型的“绿色生产技术”。水压节流阀是水液压系统中常用的一种流量控制阀,用于加载和节流调速。然而,由于水的饱和蒸气压比油的饱和蒸气压高很多,因此水压节流阀极易在阀口等高速流动区域发生空化现象,产生大量的气泡,破坏水流的连续性,造成流量和压力脉动,且气泡进入阀出口高压区域时,又会引起局部压力冲击,发出振动和噪声,当气泡破灭时,会产生局部高温和高压,对金属造成腐蚀现象。Water hydraulic technology is a hydraulic transmission technology that uses seawater or fresh water as the working medium for energy transmission and control. It has the advantages of no pollution, environmental friendliness, safety and energy saving. It is a typical "green production technology". Hydraulic throttle valve is a kind of flow control valve commonly used in water hydraulic system, which is used for loading and throttling speed regulation. However, because the saturated vapor pressure of water is much higher than that of oil, the hydraulic throttle valve is prone to cavitation in the high-speed flow area such as the valve port, resulting in a large number of air bubbles, destroying the continuity of the water flow and causing flow When the bubble enters the high pressure area of the valve outlet, it will cause local pressure shock, vibration and noise. When the bubble bursts, local high temperature and high pressure will be generated, causing corrosion to the metal.
阀口处的压力分布是影响节流阀空化现象的重要影响因素,改善阀口处的压力分布是一种常用的抑制空化的措施,包括阀口结构设计和入口压力引致节流阀阀口。但是,负载增加后,高压被引致节流阀阀口,引起较大压力冲击,甚至无法抑制空化现象。The pressure distribution at the valve port is an important factor affecting the cavitation phenomenon of the throttle valve. Improving the pressure distribution at the valve port is a commonly used measure to suppress cavitation, including the structure design of the valve port and the throttle valve valve caused by the inlet pressure. mouth. However, after the load increases, the high pressure is induced to the throttle valve port, causing a large pressure shock and even unable to suppress the cavitation phenomenon.
实用新型内容Utility model content
针对水压节流阀中的空化现象,本实用新型提供了一种内置减压引流装置节流阀,以实现对不同工况下的空化现象均可有效抑制。Aiming at the cavitation phenomenon in the hydraulic throttle valve, the utility model provides a throttle valve with a built-in decompression and drainage device, so as to effectively suppress the cavitation phenomenon under different working conditions.
一种内置减压引流装置节流阀,包括阀体、锁紧螺母、内六角螺钉、弹簧垫圈、左端盖、轴用弹性挡圈、O型圈、导向套、节流阀芯、减压阀套、引流装置、减压弹簧、右端盖。内置减压引流装置节流阀分为左右两段,左段为节流阀段,右段为引流段。在节流阀段,左端盖采用内流角螺钉连接于阀体上,且依靠O型圈进行轴向密封;节流阀芯与左端盖通过螺纹进行连接,采用锁紧螺母进行定位锁紧;节流阀芯进入阀体部分装有导向套,导向套两侧分别采用轴用弹性挡圈和凸台进行定位;阀体上开有进水口。在引流段,减压阀套内置于阀体阀孔内,左右两侧通过凸台和右端盖该进行轴向定位,右端盖和阀体通过内六角螺钉进行连接;引流装置内置于减压阀套内孔,且可左右进行滑动;引流装置右侧和右端盖左侧均有凸台,用以安装减压弹簧,调整引流装置移动位移;右端盖开有出水口。A throttling valve with a built-in decompression and drainage device, comprising a valve body, a lock nut, a hexagon socket head cap screw, a spring washer, a left end cover, a spring retaining ring for a shaft, an O-ring, a guide sleeve, a throttling valve core, and a pressure reducing valve sleeve, drainage device, decompression spring, right end cap. The throttle valve of the built-in decompression and drainage device is divided into left and right sections, the left section is the throttle valve section, and the right section is the drainage section. In the throttle valve section, the left end cover is connected to the valve body with internal flow angle screws, and is axially sealed by the O-ring; the throttle valve core and the left end cover are connected by threads, and the locking nut is used for positioning and locking; The part of the throttle valve core entering the valve body is equipped with a guide sleeve, and the two sides of the guide sleeve are respectively positioned with a shaft elastic retaining ring and a boss; the valve body is provided with a water inlet. In the drainage section, the pressure reducing valve sleeve is built into the valve hole of the valve body, the left and right sides are positioned axially through the boss and the right end cover, and the right end cover and the valve body are connected by socket head cap screws; the drainage device is built into the pressure reducing valve The inner hole is sleeved and can be slid left and right; there are bosses on the right side of the drainage device and the left side of the right end cover to install the decompression spring and adjust the displacement of the drainage device; the right end cover has a water outlet.
进一步地,所述节流阀芯右侧为锥形阀芯,与阀体构成锥形阀口,阀体阀口处采用钝倒角。Further, the right side of the throttle valve core is a conical valve core, which forms a conical valve port with the valve body, and the valve port of the valve body adopts an obtuse chamfer.
进一步地,所述减压阀套左侧开有内外直径腰型孔,每个直径处腰型孔包角和为(270°~360°)。Further, the left side of the pressure reducing valve sleeve is provided with inner and outer diameter waist-shaped holes, and the sum of the angles of the waist-shaped holes at each diameter is (270°˜360°).
进一步地,所述引流装置开有多个径向圆孔,且沿径向对称分布。Further, the drainage device is provided with a plurality of radial circular holes, which are symmetrically distributed along the radial direction.
更进一步地,所述引流装置内部有台阶,所述减压阀套端部有阶梯,台阶直径小阶梯直径,二者构成减压阀口。Furthermore, there are steps inside the drainage device, the end of the pressure reducing valve sleeve has steps, and the diameter of the step is smaller than the diameter of the step, and the two constitute the pressure reducing valve port.
更进一步地,引流装置与减压阀套接触长度为引流装置长度的1/5~1/2。Further, the contact length of the drainage device and the pressure reducing valve sleeve is 1/5-1/2 of the length of the drainage device.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)本实用新型将出口压力水引致节流阀阀口处,改善阀口压力分布,从而有效抑制水压阀口的空化现象;在节流阀出口背压发生变化时,减压装置使得节流阀口处引流压力基本维持不变,空化抑制效果可以基本保持恒定,使得不同工况压力下的空化现象均可以得到有效抑制,适用于各种工作压力场合。(1) The utility model leads the outlet pressure water to the valve port of the throttle valve to improve the pressure distribution of the valve port, thereby effectively suppressing the cavitation phenomenon of the water pressure valve port; when the back pressure of the throttle valve outlet changes, the pressure reducing device The drainage pressure at the throttle valve port is basically kept unchanged, and the cavitation suppression effect can be basically kept constant, so that the cavitation phenomenon under different working conditions can be effectively suppressed, and it is suitable for various working pressure occasions.
(2)本实用新型的减压引流装置内置集成于节流阀中,结构紧凑,适用于各种液压控制阀的空化抑制。(2) The decompression and drainage device of the present invention is built-in and integrated in the throttle valve, has a compact structure, and is suitable for cavitation suppression of various hydraulic control valves.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是减压时节流阀的示意图;2 is a schematic diagram of a throttle valve during decompression;
图3是锁紧时节流阀的示意图;Fig. 3 is the schematic diagram of the throttle valve when it is locked;
图4是减压阀套结构示意图;Figure 4 is a schematic diagram of the structure of the pressure reducing valve sleeve;
图5是引流装置结构示意图。FIG. 5 is a schematic diagram of the structure of the drainage device.
上述图中标识为:锁紧螺母1、内六角螺钉2、弹簧垫圈3、左端盖4、轴用弹性挡圈5、O型圈6、导向套7、节流阀芯8、阀体9、减压阀套10、引流装置11、减压弹簧12、右端盖13、进水口14、节流阀口15、减压阀套引流口16、压力提升口17、减压阀口18、引流装置引流口19、出水口20、阶梯21、引流腰型孔22、压力提升腰型孔23、台肩24The symbols in the above figure are: lock nut 1, hexagon socket
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图及实施例,对本实用新型进行进一步详细说明。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
图1是本实用新型的一种实施例,包括锁紧螺母1、内六角螺钉2、弹簧垫圈3、左端盖4、轴用弹性挡圈5、O型圈6、导向套7、节流阀芯8、阀体9、减压阀套10、引流装置11、减压弹簧12和右端盖13。内置减压引流装置节流阀分为左右两段,节流阀口15的左侧起节流调速作用,称之为节流阀段,节流阀口15的右侧起减压引流作用,称之为引流段。在节流阀段,左端盖4采用内六角螺钉2和弹簧垫圈3连接于阀体9上,且依靠O型圈6进行轴向密封;节流阀芯8与左端盖4通过螺纹进行连接,采用锁紧螺母1进行定位锁紧;节流阀芯8与阀体9之间装有导向套7,导向套7两侧分别采用轴用弹性挡圈5和轴肩进行定位;阀体9上开有进水口14。在引流段,减压阀套10内置于阀体9的阀孔内,左右两侧通过阀体9内阶梯和右端盖13进行轴向定位,右端盖13和阀体9通过内六角螺钉2和弹簧垫圈3进行连接,并依靠O型圈6进行端面密封;引流装置11内置于减压阀套10的内孔中,采用间隙配合,引流装置11可左右进行滑动;引流装置11的右侧和右端盖13的左侧均有凸台,用以安装减压弹簧12,调整引流装置11的位移,改变减压阀口18的大小;右端盖开有出水口20。Fig. 1 is an embodiment of the present utility model, including a locking nut 1, a hexagon socket
所述节流阀芯8的右侧为锥形阀芯,与阀体构成锥形节流阀口15,阀体9处的阀口采用钝倒角,使出水口20的高压水更容易引导节流阀口15。所述减压阀套10的左侧开有两组直径不同的腰型孔,分别为引流腰型孔22和压力提升腰型孔23,形成减压阀套引流口16和压力提升口17。所述引流装置11开有多个径向对称引流装置引流口19;引流装置11的端部有台阶24,减压阀套10的端部有阶梯21,台阶24直径小于阶梯21直径,采用间隙配合,二者构成减压阀口18。所述引流装置11与所述减压阀套10的接触长度为引流装置11的总长度的1/5~1/2,以避免减压阀口18发生倾覆现象。The right side of the
水由进水口14流入,然后经过节流阀口15流至出水口20,该过程为常规节流阀的工作过程。当发生空化时,节流阀口15的压力降至大气压以下,对于图1所示的内置减压引流装置节流阀,出水口20处的水通过引流装置引流口19,然后流经减压阀口18和减压阀套引流口16,最终到达节流阀口15,从而改善阀口压力分布,抑制水压阀口的空化现象。The water flows in from the water inlet 14, and then flows to the water outlet 20 through the throttle valve port 15. This process is the working process of a conventional throttle valve. When cavitation occurs, the pressure of the throttle valve port 15 drops below atmospheric pressure. For the throttle valve with the built-in decompression and drainage device shown in FIG. 1, the water at the water outlet 20 passes through the drainage device drainage port 19, and then flows through the reducing device. The pressure valve port 18 and the pressure reducing valve sleeve drainage port 16 finally reach the throttle valve port 15, thereby improving the valve port pressure distribution and suppressing the cavitation phenomenon of the hydraulic valve port.
下面分为出水口20处的压力较低和较高两种情况分析。出水口20处的水压力较低时,减压阀口18处基本不发生减压作用,无压力损失,相当于出水口20具有的压力基本完全引入节流阀口15处,此时引流装置11压紧在减压阀套10上,减压弹簧12处于初始压缩状态,如图1所示。图2为发生减压时节流阀的示意图,出水口20处的水压力较高时,引致减压阀套引流口16处的水通过压力提升口17,作用于减压阀套10上,使得减压阀套10向右移动,减压弹簧12进一步压缩,减压阀口18通流面积减小,起到减压作用,使得节流阀口15处的压力低于出水口20处的压力,避免出水口20处高压引流引起的压力冲击;另一方面,通过对减压阀套10进行受力分析可知,压力提升口17处的压力近似为Kx/A(K、x分别为减压弹簧12的刚度和预压缩量;A为压力提升口17的横截面积),基本为一恒定值。由此可知,无论出水口20处的压力多大,减压装置使得节流阀口15处的引流压力基本维持不变,空化抑制效果可以基本保持恒定。The following analysis is divided into two situations of lower pressure and higher pressure at the water outlet 20 . When the water pressure at the water outlet 20 is low, there is basically no decompression effect at the pressure reducing valve port 18, and there is no pressure loss, which is equivalent to the pressure of the water outlet 20 being basically completely introduced into the throttle valve port 15. At this time, the
图3为调节节流阀芯8使得节流阀口15关闭,进水口14的水无法经过节流阀口15,此时引流流装置11压紧在减压阀套10上,减压弹簧12处于初始压缩状态,整个节流阀内的水处于静止状态。3 is the adjustment of the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
Claims (7)
- The throttling valve with the built-in pressure-reducing drainage device is characterized by comprising a valve body, a locking nut, a hexagon socket screw, a spring washer, a left end cover, a shaft elastic check ring, an O-shaped ring, a guide sleeve, a throttling valve core, a pressure-reducing valve sleeve, a drainage device, a pressure-reducing spring and a right end cover, wherein the built-in pressure-reducing drainage device is divided into a left section and a right section, the left section is a throttling valve section, the right section is a drainage section, the left end cover is connected to the valve body through the hexagon socket screw and is axially sealed through the O-shaped ring, the throttling valve core is connected with the left end cover through threads and is locked and positioned through the locking nut, the guide sleeve is arranged on the part, entering the valve body, of the throttling valve core is provided with the guide sleeve, two sides of the guide sleeve are respectively positioned through the shaft elastic check ring and a boss, a water inlet is formed in the valve body, the drainage section, the pressure-reducing valve sleeve is arranged in the valve body hole, the left side and the left side of the valve body, the boss and the right end cover are axially positioned through the boss, the right end cover and.
- 2. The throttle valve with built-in pressure-reducing and flow-guiding device according to claim 1, wherein the right side of the throttle valve core is a conical valve core, which forms a conical valve port with the valve body, and the valve port of the valve body is a blunt chamfer.
- 3. The throttling valve with built-in pressure-reducing and flow-guiding device according to claim 1, wherein the pressure-reducing valve sleeve is provided with two layers of three-section kidney-shaped holes.
- 4. The throttle valve with built-in pressure-reducing and flow-guiding device as claimed in claim 1, wherein the flow-guiding device is provided with a radial circular hole.
- 5. The built-in pressure reducing diversion device throttling valve of claim 1, wherein the pressure reducing spring is axially positioned by the diversion device and a right end cover boss, and the pressure reducing spring is in a compressed state in an initial state.
- 6. The throttle valve with built-in pressure-reducing and flow-guiding device as claimed in claim 1, wherein the contact length between the flow-guiding device and the pressure-reducing valve sleeve is 1/5-1/2 of the total length of the flow-guiding device.
- 7. The throttling valve with built-in pressure-reducing and flow-guiding device as claimed in claim 1, wherein the flow-guiding device has a step inside, the end of the pressure-reducing valve sleeve has a step, the diameter of the step is smaller than that of the step, and the step form a pressure-reducing valve port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920797717.1U CN210003587U (en) | 2019-05-29 | 2019-05-29 | A throttle valve with a built-in decompression and drainage device |
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| CN201920797717.1U CN210003587U (en) | 2019-05-29 | 2019-05-29 | A throttle valve with a built-in decompression and drainage device |
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| CN210003587U true CN210003587U (en) | 2020-01-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110107555A (en) * | 2019-05-29 | 2019-08-09 | 青岛科技大学 | A kind of built-in decompression drainage device throttle valve |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110107555A (en) * | 2019-05-29 | 2019-08-09 | 青岛科技大学 | A kind of built-in decompression drainage device throttle valve |
| CN110107555B (en) * | 2019-05-29 | 2024-04-05 | 青岛科技大学 | Throttle valve with built-in pressure-reducing drainage device |
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