CN209998460U - cutting device is used in aluminium alloy production - Google Patents
cutting device is used in aluminium alloy production Download PDFInfo
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- CN209998460U CN209998460U CN201920592828.9U CN201920592828U CN209998460U CN 209998460 U CN209998460 U CN 209998460U CN 201920592828 U CN201920592828 U CN 201920592828U CN 209998460 U CN209998460 U CN 209998460U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 109
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 229910000838 Al alloy Inorganic materials 0.000 title 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 101
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 101
- 238000003860 storage Methods 0.000 claims abstract description 76
- 239000002826 coolant Substances 0.000 claims abstract description 37
- 239000000110 cooling liquid Substances 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 230000001174 ascending effect Effects 0.000 claims description 8
- 239000011111 cardboard Substances 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
本实用新型属于切割设备技术领域,尤其为一种铝型材生产用切割装置,包括置物桌,所述置物桌的右侧固定连接有传送装置,所述传送装置远离置物桌的一端固定连接有卡板,所述卡板远离传送装置的一侧固定连接有防震装置,所述防震装置包括底架,所述底架的上端面固定连接有固定箱,所述固定箱的内部嵌设有第一液压缸,所述第一液压缸的后端固定连接有活动板,所述防震装置的右侧固定连接有切割装置,所述切割装置的下端设置有冷却液箱,所述冷却液箱的内部滑动连接有储屑箱,所述切割装置的前端设置有循环泵,所述循环泵的上端面连通有喷管,所述循环泵的后端连通有连接管,所述连接管远离循环泵的一端与冷却液箱连通,切割精确,节约成本。
The utility model belongs to the technical field of cutting equipment, in particular to a cutting device for aluminum profile production, comprising a storage table, a transmission device is fixedly connected to the right side of the storage table, and a card is fixedly connected to an end of the transmission device away from the storage table A shock-proof device is fixedly connected to the side of the card plate away from the conveying device, and the shock-proof device includes a bottom frame, the upper end surface of the bottom frame is fixedly connected with a fixing box, and the interior of the fixing box is embedded with a first A hydraulic cylinder, a movable plate is fixedly connected to the rear end of the first hydraulic cylinder, a cutting device is fixedly connected to the right side of the anti-vibration device, a cooling liquid tank is arranged at the lower end of the cutting device, and the interior of the cooling liquid tank is The chip storage box is slidably connected, the front end of the cutting device is provided with a circulating pump, the upper end face of the circulating pump is connected with a nozzle, the rear end of the circulating pump is connected with a connecting pipe, and the connecting pipe is far away from the circulating pump. One end is communicated with the coolant tank, the cutting is precise and the cost is saved.
Description
技术领域technical field
本实用新型涉及切割设备技术领域,具体涉及一种铝型材生产用切割装置。The utility model relates to the technical field of cutting equipment, in particular to a cutting device for aluminum profile production.
背景技术Background technique
铝材由铝和其它合金元素制造的制品,铝材具有广泛的用途,在高低压成套控配电高备生产中也会用到铝材制作柜体,铝材切割装置是一种专用于铝材切割加工下料的机械工具,铝材切割装置刀具是圆形锯片,锯片镶硬质合金刀粒,锯片主轴转速2000-5000转,铝材切割机作用对像是切割铝棒、铝板、铝管、铝异型材由于在铝材的使用过程中,各个地方对铝材的使用,大小要求各不相同,而出厂的铝材则只有几个固定的规格,因此需要对铝材进行切割。Aluminum products are made of aluminum and other alloying elements. Aluminum has a wide range of uses. Aluminum is also used to make cabinets in the production of high and low voltage complete sets of control and distribution. It is a mechanical tool for cutting and cutting materials. The tool of the aluminum cutting device is a circular saw blade. The saw blade is inlaid with carbide particles. The spindle speed of the saw blade is 2000-5000 rpm. The role of the aluminum cutting machine is to cut aluminum bars, Aluminum plates, aluminum tubes, and aluminum profiles have different size requirements for the use of aluminum materials in various places during the use of aluminum materials, and the factory aluminum materials have only a few fixed specifications. cut.
现有的技术存在以下问题:The existing technology has the following problems:
1、目前现有的铝型材生产用切割装置,没有将冷却液循环利用。1. The existing cutting device for aluminum profile production does not recycle the coolant.
2、目前现有的铝型材生产用切割装置,没有将储屑箱置于冷却液箱内部,占用空间大。2. The existing cutting device for aluminum profile production does not place the chip storage box inside the coolant tank, which takes up a lot of space.
实用新型内容Utility model content
本实用新型提供一种铝型材生产用切割装置,旨在解决现有的铝型材生产用切割装置未循环利用冷却液,占用空间大的问题。The utility model provides a cutting device for aluminum profile production, which aims to solve the problem that the existing cutting device for aluminum profile production does not recycle the cooling liquid and occupies a large space.
本实用新型是这样实现的,一种铝型材生产用切割装置,包括置物桌,所述置物桌的上端面滑动连接有铝型材,所述置物桌的右侧固定连接有传送装置,所述传送装置远离置物桌的一端固定连接有卡板,所述卡板远离传送装置的一侧固定连接有防震装置,所述防震装置包括底架,所述底架的上端面固定连接有固定箱,所述固定箱的内部嵌设有第一液压缸,所述第一液压缸的后端固定连接有活动板,所述防震装置的右侧固定连接有切割装置,所述切割装置的下端设置有冷却液箱,所述冷却液箱的内部滑动连接有储屑箱,所述切割装置的前端设置有循环泵,所述循环泵的上端面连通有喷管,所述循环泵的后端连通有连接管,所述连接管远离循环泵的一端与冷却液箱连通。The utility model is realized in this way, a cutting device for aluminum profile production includes a storage table, the upper end surface of the storage table is slidably connected with aluminum profiles, and the right side of the storage table is fixedly connected with a transmission device, and the transmission One end of the device away from the storage table is fixedly connected with a card plate, and a side of the card plate away from the transmission device is fixedly connected with an anti-vibration device. A first hydraulic cylinder is embedded in the interior of the fixed box, a movable plate is fixedly connected to the rear end of the first hydraulic cylinder, a cutting device is fixedly connected to the right side of the anti-vibration device, and a cooling device is arranged at the lower end of the cutting device. A liquid tank, a chip storage box is slidably connected to the inside of the cooling liquid tank, a circulating pump is arranged at the front end of the cutting device, a nozzle is connected to the upper end surface of the circulating pump, and a rear end of the circulating pump is connected to a connection The end of the connecting pipe away from the circulating pump is communicated with the coolant tank.
优选的,所述切割装置包括支架,所述支架的前端分别与喷管和连接管贯穿连接,所述支架的上端面贯穿连接有第二液压缸,所述第二液压缸的下端面固定连接有刀架,所述刀架的内壁紧贴有切割刀,所述切割刀的内部贯穿连接有连接轴,所述切割刀与刀架通过连接轴轴接,所述喷管远离循环泵的一端位于切割刀的前端。Preferably, the cutting device includes a bracket, the front ends of the bracket are respectively connected through the nozzle pipe and the connecting pipe, the upper end surface of the bracket is connected through a second hydraulic cylinder, and the lower end surface of the second hydraulic cylinder is fixedly connected There is a tool holder, the inner wall of the tool holder is close to the cutting knife, the inside of the cutting blade is connected with a connecting shaft, the cutting knife and the tool holder are connected by the connecting shaft, and the nozzle is away from the end of the circulating pump on the front of the cutting knife.
优选的,所述传送装置包括两个侧板,两个所述侧板之间轴接有主动轮和多个从动轮,所述主动轮的前端轴接有电机,所述电机的底部固定连接有固定架,所述固定架的前端安装有定时插座,所述第一液压缸和电机与定时插座通过导线连接。Preferably, the conveying device includes two side plates, a driving wheel and a plurality of driven wheels are axially connected between the two side plates, a motor is axially connected to the front end of the driving wheel, and the bottom of the motor is fixedly connected There is a fixing frame, the front end of the fixing frame is installed with a timing socket, and the first hydraulic cylinder and the motor are connected with the timing socket through wires.
优选的,所述冷却液箱的上端面开设有刀槽和两个碎屑槽,所述刀槽位于两个碎屑槽之间,所述冷却液箱和切割刀通过刀槽滑动连接,所述冷却液箱的内部固定连接有四个卡块,四个所述卡块均匀分布,所述冷却液箱的右侧开设有储屑箱槽,所述冷却液箱内置有冷却液。Preferably, the upper end surface of the coolant tank is provided with a knife groove and two chip grooves, the knife groove is located between the two chip grooves, and the coolant tank and the cutting knife are slidably connected through the knife groove, so The inside of the coolant tank is fixedly connected with four blocks, and the four blocks are evenly distributed, a chip storage tank slot is opened on the right side of the coolant tank, and the coolant tank is built with coolant.
优选的,所述储屑箱的底部为滤板,所述储屑箱的右侧固定连接有把手,所述储屑箱与冷却液箱通过卡块滑动连接。Preferably, the bottom of the chip storage box is a filter plate, a handle is fixedly connected to the right side of the chip storage box, and the chip storage box and the coolant tank are slidably connected through a clamping block.
优选的,所述支架的前端安装有开关、上升开关和下降开关,所述开关位于上升开关的上端,所述上升开关位于下降开关的上端,所述开关分别与第二液压缸、切割刀和循环泵通过导线连接,所述上升开关和下降开关均与第二液压缸通过导线连接。Preferably, a switch, an ascending switch and a descending switch are installed on the front end of the bracket, the switch is located at the upper end of the ascending switch, the ascending switch is located at the upper end of the descending switch, and the switches are respectively connected with the second hydraulic cylinder, the cutting knife and the lowering switch. The circulation pump is connected by wires, and the up switch and the down switch are both connected with the second hydraulic cylinder by wires.
优选的,所述置物桌的上端面右侧固定连接有两个固定板,所述铝型材位于两个固定板之间。Preferably, two fixing plates are fixedly connected to the right side of the upper end surface of the storage table, and the aluminum profile is located between the two fixing plates.
优选的,所述卡板包括卡槽,所述卡槽的内壁与铝型材的外壁滑动连接,所述底架呈L型结构。Preferably, the card board includes a card slot, the inner wall of the card slot is slidably connected with the outer wall of the aluminum profile, and the bottom frame is in an L-shaped structure.
优选的,所述冷却液箱的右侧活动连接有储物箱,所述储物箱的下端面固定连接有四个脚轮,四个所述脚轮均匀分布。Preferably, a storage box is movably connected to the right side of the cooling liquid tank, and four casters are fixedly connected to the lower end surface of the storage box, and the four casters are evenly distributed.
优选的,所述置物桌的下端面固定连接有四个桌腿,四个所述桌腿均匀分布,两个所述侧板的下端面均固定连接有两个支杆,四个所述支杆呈两两对称分布。Preferably, the lower end surface of the storage table is fixedly connected with four table legs, and the four table legs are evenly distributed, and the lower end surfaces of the two side plates are fixedly connected with two support rods, and the four support rods are fixedly connected with each other. The rods are symmetrically distributed in pairs.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、该种铝型材生产用切割装置,防震装置包括底架,底架的上端面固定连接有固定箱,固定箱的内部嵌设有第一液压缸,第一液压缸的后端固定连接有活动板,通过底架,支撑铝型材,并且由于底架为L型结构,进而使铝型材的后端与底架的一侧滑动连接,通过第一液压缸带动活动板运动,进而使铝型材的前端与活动板的后端活动连接,由于铝型材受到来自第一液压缸的压力,从而使铝型材被卡在活动板与底架之间,避免切割过程中产生的振动使得铝型材发生偏移,导致切割不精确。1. This kind of cutting device for aluminum profile production, the anti-vibration device includes a base frame, the upper end surface of the base frame is fixedly connected with a fixing box, the interior of the fixing box is embedded with a first hydraulic cylinder, and the rear end of the first hydraulic cylinder is fixedly connected with a The movable plate supports the aluminum profile through the chassis, and because the chassis is an L-shaped structure, the rear end of the aluminum profile is slidably connected to one side of the chassis, and the movable plate is driven to move by the first hydraulic cylinder, thereby making the aluminum profile The front end of the movable plate is movably connected to the rear end of the movable plate. Because the aluminum profile is subjected to the pressure from the first hydraulic cylinder, the aluminum profile is stuck between the movable plate and the chassis, so as to avoid the vibration generated during the cutting process and the deviation of the aluminum profile. shift, resulting in inaccurate cuts.
2、该种铝型材生产用切割装置,切割装置的下端设置有冷却液箱,冷却液箱的内部滑动连接有储屑箱,通过储屑箱,进而储存切割过程中产生的铝型材碎屑,使得收集的碎屑可以被重新锻造,从而达到节约资源、环保的效果,通过将储屑箱设置于冷却液箱的内部,从而达到了节省空间的效果,切割装置的前端设置有循环泵,循环泵的上端面连通有喷管,循环泵的后端连通有连接管,连接管远离循环泵的一端与冷却液箱连通,冷却液箱的冷却液通过连接管进入循环泵,通过循环泵进入喷管并喷射至切割刀表面,被喷至切割刀表面的冷却液又落入冷却液箱内部,进而使冷却液箱内部的冷却液被循环利用,从而达到节约成本、环保的效果。2. This kind of cutting device for aluminum profile production, the lower end of the cutting device is provided with a cooling liquid tank, and the interior of the cooling liquid tank is slidably connected with a chip storage box, through which the aluminum profile debris generated during the cutting process is stored, The collected chips can be re-forged, so as to achieve the effect of saving resources and environmental protection. By arranging the chip storage box inside the coolant tank, the effect of saving space is achieved. The front end of the cutting device is provided with a circulating pump to circulate The upper end of the pump is connected with a nozzle pipe, and the rear end of the circulating pump is connected with a connecting pipe. The end of the connecting pipe far away from the circulating pump is connected with the coolant tank. The coolant in the coolant tank enters the circulating pump through the connecting pipe, and enters the nozzle through the circulating pump. The cooling liquid sprayed onto the surface of the cutting knife falls into the cooling liquid tank, and the cooling liquid inside the cooling liquid tank is recycled, thereby achieving the effect of cost saving and environmental protection.
3、该种铝型材生产用切割装置,电机的底部固定连接有固定架,固定架的前端安装有定时插座,第一液压缸和电机与定时插座通过导线连接,根据切割后的铝材长度与铝型材的传送速度,设定定时插座的时间,通过定时插座的间歇性供电,进而使铝型材在被切割时停止传送,同时,通过第一液压缸,进而使铝型材被卡在活动板与底架之间,避免切割过程中产生的振动使得铝型材发生偏移,导致切割不精确,由于定时插座的循环断电,进而使切割后的铝材长度相同,从而达到切割精确、节省人力的效果。3. This kind of cutting device for aluminum profile production, the bottom of the motor is fixedly connected with a fixing frame, the front end of the fixing frame is installed with a timing socket, the first hydraulic cylinder and the motor are connected with the timing socket through wires, according to the length of the cut aluminum material and the timing socket are connected. The transmission speed of the aluminum profile, the time of the timing socket is set, and the intermittent power supply through the timing socket makes the aluminum profile stop conveying when it is cut. Between the chassis, the vibration generated during the cutting process can cause the aluminum profile to shift, resulting in inaccurate cutting. Due to the cycle power failure of the timing socket, the length of the cut aluminum material is the same, so as to achieve accurate cutting and manpower saving. Effect.
4、该种铝型材生产用切割装置,传送装置远离置物桌的一端固定连接有卡板,置物桌的上端面右侧固定连接有两个固定板,通过卡板和固定板,进而固定铝型材,防止铝型材在传送过程中位置发生偏移,导致切割不精确。4. This kind of cutting device for aluminum profile production, one end of the conveying device away from the storage table is fixedly connected with a card plate, and two fixed plates are fixedly connected to the right side of the upper end surface of the storage table, and the aluminum profile is fixed through the card plate and the fixed plate. , to prevent the position of the aluminum profile from shifting during the conveying process, resulting in inaccurate cutting.
5、该种铝型材生产用切割装置,储屑箱的底部为滤板,通过滤板,进而使掺杂在冷却液中的铝材碎屑被过滤,并且冷却液通过储屑箱进入冷却液箱,进而通过连接管进入循环泵中,从而达到冷却液循环利用的效果,储屑箱的右侧固定连接有把手,通过把手,方便从冷却液箱中取出储屑箱。5. This kind of cutting device for aluminum profile production, the bottom of the chip storage box is a filter plate, through the filter plate, the aluminum scraps mixed in the cooling liquid are filtered, and the cooling liquid enters the cooling liquid through the chip storage box The right side of the chip storage box is fixedly connected with a handle, and through the handle, it is convenient to take out the chip storage box from the coolant tank.
6、该种铝型材生产用切割装置,冷却液箱的右侧活动连接有储物箱,储物箱的下端面固定连接有四个脚轮,通过储物箱储存切割后的铝材,通过脚轮,方便将储物箱移动至仓库。6. For this kind of cutting device for aluminum profile production, a storage box is movably connected to the right side of the coolant tank, and four casters are fixedly connected to the lower end surface of the storage box. The cut aluminum material is stored through the storage box, and the casters , it is convenient to move the storage box to the warehouse.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的整体结构图;Fig. 1 is the overall structure diagram of the utility model;
图2为本实用新型的防震装置结构图;Fig. 2 is the structure diagram of the anti-vibration device of the utility model;
图3为本实用新型的切割装置结构图;3 is a structural diagram of a cutting device of the present invention;
图4为本实用新型的冷却液箱结构图;4 is a structural diagram of a coolant tank of the present invention;
图5为本实用新型的储屑箱结构图;5 is a structural diagram of a chip storage box of the present invention;
图中,1、铝型材;2、置物桌;201、桌腿;202、固定板;3、传送装置;301、侧板;302、支杆;303、主动轮;304、从动轮;305、电机;306、固定架;307、定时插座;308、卡板;3081、卡槽;4、防震装置;401、底架;402、固定箱;403、第一液压缸;404、活动板;5、切割装置;501、支架;502、第二液压缸;503、刀架;504、连接轴;505、切割刀;506、开关;5061、上升开关;5062、下降开关;6、循环泵;601、喷管;602、连接管;7、冷却液箱;701、碎屑槽;702、刀槽;703、储屑箱槽;704、卡块;8、储屑箱;801、把手;9、储物箱;901、脚轮。In the figure, 1, aluminum profile; 2, storage table; 201, table legs; 202, fixed plate; 3, transmission device; 301, side plate; 302, support rod; 303, driving wheel; 304, driven wheel; 305, Motor; 306, fixed frame; 307, timing socket; 308, card board; 3081, card slot; 4, anti-vibration device; 401, chassis; 402, fixed box; 403, first hydraulic cylinder; 404, movable plate; 5 , cutting device; 501, bracket; 502, second hydraulic cylinder; 503, tool holder; 504, connecting shaft; 505, cutting knife; 506, switch; 5061, up switch; 5062, down switch; 6, circulating pump; 601 , nozzle; 602, connecting pipe; 7, coolant tank; 701, chip groove; 702, knife groove; 703, chip box groove; 704, clip; 8, chip box; 801, handle; 9, Storage box; 901, casters.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. In addition, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
请参阅图1-5,本实用新型提供以下技术方案:一种铝型材生产用切割装置,包括置物桌2,置物桌2的上端面滑动连接有铝型材1,置物桌2的右侧固定连接有传送装置3,传送装置3远离置物桌2的一端固定连接有卡板308,卡板308远离传送装置3的一侧固定连接有防震装置4,防震装置4包括底架401,底架401的上端面固定连接有固定箱402,固定箱402的内部嵌设有第一液压缸403,第一液压缸403的后端固定连接有活动板404,防震装置4的右侧固定连接有切割装置5,切割装置5的下端设置有冷却液箱7,冷却液箱7的内部滑动连接有储屑箱8,切割装置5的前端设置有循环泵6,循环泵6的上端面连通有喷管601,循环泵6的后端连通有连接管602,连接管602远离循环泵6的一端与冷却液箱7连通。1-5, the present utility model provides the following technical solutions: a cutting device for aluminum profile production, comprising a storage table 2, the upper end surface of the storage table 2 is slidably connected with an aluminum profile 1, and the right side of the storage table 2 is fixedly connected There is a
在本实施例中,置物桌2的上端面滑动连接有铝型材1,通过置物桌2放置铝型材1,置物桌2的右侧固定连接有传送装置3,通过传送装置3,进而使铝型材1可以自动传送,从而达到节省人力的效果,传送装置3远离置物桌2的一端固定连接有卡板308,通过卡板308,进而固定铝型材1,防止铝型材1在传送过程中位置发生偏移,导致切割不精确,卡板308远离传送装置3的一侧固定连接有防震装置4,防震装置4包括底架401,底架401的上端面固定连接有固定箱402,固定箱402的内部嵌设有第一液压缸403,第一液压缸403的后端固定连接有活动板404,通过底架401,支撑铝型材1,并且由于底架401为L型结构,进而使铝型材1的后端与底架401的一侧滑动连接,通过第一液压缸403带动活动板404运动,进而使铝型材1的前端与活动板404的后端活动连接,由于铝型材1受到来自第一液压缸403的压力,从而使铝型材1被卡在活动板404与底架401之间,避免切割过程中产生的振动使得铝型材1发生偏移,导致切割不精确,通过固定箱402固定第一液压缸403,防震装置4的右侧固定连接有切割装置5,用于切割铝型材1,切割装置5的下端设置有冷却液箱7,冷却液箱7的内部滑动连接有储屑箱8,通过储屑箱8,进而储存切割过程中产生的铝型材碎屑,使得收集的碎屑可以被重新锻造,从而达到节约资源、环保的效果,通过将储屑箱8设置于冷却液箱7的内部,从而达到了节省空间的效果,切割装置5的前端设置有循环泵6,循环泵6的上端面连通有喷管601,循环泵6的后端连通有连接管602,连接管602远离循环泵6的一端与冷却液箱7连通,冷却液箱7的冷却液通过连接管602进入循环泵6,通过循环泵6进入喷管601并喷射至切割刀505表面,被喷至切割刀505表面的冷却液又落入冷却液箱7内部,进而使冷却液箱7内部的冷却液被循环利用,从而达到节约成本、环保的效果。In this embodiment, an aluminum profile 1 is slidably connected to the upper end surface of the storage table 2, the aluminum profile 1 is placed through the storage table 2, and a
具体的,切割装置5包括支架501,支架501的前端分别与喷管601和连接管602贯穿连接,支架501的上端面贯穿连接有第二液压缸502,第二液压缸502的下端面固定连接有刀架503,刀架503的内壁紧贴有切割刀505,切割刀505的内部贯穿连接有连接轴504,切割刀505与刀架503通过连接轴504轴接,喷管601远离循环泵6的一端位于切割刀505的前端,通过第二液压缸502带动刀架503沿竖直方向运动,进而带动切割刀505沿竖直方向运动,从而达到切割铝型材1的效果。Specifically, the
具体的,传送装置3包括两个侧板301,两个侧板301之间轴接有主动轮303和多个从动轮304,主动轮303的前端轴接有电机305,电机305的型号为:(Y90L-2),电机305的底部固定连接有固定架306,固定架306的前端安装有定时插座307,定时插座307的型号为:(T319升级),第一液压缸403和电机305与定时插座307通过导线连接,通过电机304,进而带动主动轮303转动,进一步地,带动铝型材1向右传送,由于铝型材1与从动轮304的活动连接,进而带动从动轮304转动,从而使铝型材1顺利传送,根据切割后的铝材长度与铝型材1的传送速度,设定定时插座307的时间,通过定时插座307的间歇性供电,进而使铝型材1在被切割时停止传送,同时,通过第一液压缸403,进而使铝型材1被卡在活动板404与底架401之间,避免切割过程中产生的振动使得铝型材1发生偏移,导致切割不精确,由于定时插座307的循环断电,进而使切割后的铝材长度相同,从而达到切割精确、节省人力的效果。Specifically, the
具体的,冷却液箱7的上端面开设有刀槽702和两个碎屑槽701,刀槽702位于两个碎屑槽701之间,冷却液箱7和切割刀505通过刀槽702滑动连接,冷却液箱7的内部固定连接有四个卡块704,四个卡块704均匀分布,冷却液箱7的右侧开设有储屑箱槽703,冷却液箱7内置有冷却液,通过刀槽702,进而使切割刀505在切割过程中不会误切冷却液箱7,通过碎屑槽701,进而使切割产生的碎屑和被喷射至切割刀505表面的冷却液进入储屑箱8内部,通过卡块704,支撑储屑箱8,通过冷却液降低切割刀505的表面温度,从而达到延长切割刀505寿命的效果。Specifically, the upper end surface of the
具体的,储屑箱8的底部为滤板,通过滤板,进而使掺杂在冷却液中的铝材碎屑被过滤,并且冷却液通过储屑箱8进入冷却液箱7,进而通过连接管602进入循环泵6中,从而达到冷却液循环利用的效果,储屑箱8的右侧固定连接有把手801,通过把手801,方便从冷却液箱7中取出储屑箱8,储屑箱8与冷却液箱7通过卡块704滑动连接。Specifically, the bottom of the
具体的,支架501的前端安装有开关506、上升开关5061和下降开关5062,开关506位于上升开关5061的上端,上升开关5061位于下降开关5062的上端,开关506分别与第二液压缸502、切割刀505和循环泵6通过导线连接,上升开关5061和下降开关5062均与第二液压缸502通过导线连接,通过按压开关506,进而开启或关闭第一液压缸403、第二液压缸502、切割刀505和循环泵6,通过上升开关5061和下降开关5062,进而调节第二液压缸502的上升和下降,从而调节切割刀505的上升和下降。Specifically, a
具体的,置物桌2的上端面右侧固定连接有两个固定板202,铝型材1位于两个固定板202之间,方便固定铝型材1,防止铝型材1在传送过程中发生偏移,导致切割不精确。Specifically, two fixing
具体的,卡板308包括卡槽3081,卡槽3081的内壁与铝型材1的外壁滑动连接,底架401呈L型结构,方便固定铝型材1,防止铝型材1在传送过程中发生偏移,导致切割不精确。Specifically, the
具体的,冷却液箱7的右侧活动连接有储物箱9,储物箱9的下端面固定连接有四个脚轮901,四个脚轮901均匀分布,通过储物箱9储存切割后的铝材,通过脚轮901,方便将储物箱9移动至仓库。Specifically, a
具体的,置物桌2的下端面固定连接有四个桌腿201,四个桌腿201均匀分布,两个侧板301的下端面均固定连接有两个支杆302,四个支杆302呈两两对称分布,方便支撑。Specifically, the lower end surface of the storage table 2 is fixedly connected with four
本实用新型的工作原理及使用流程:根据切割后的铝材长度与铝型材1的传送速度,设定定时插座307的时间,手动将铝型材1推至卡板308上端面开设的卡槽3081内,接通电源,定时插座307通电,第一液压缸403和电机305启动,通过电机305,进而带动主动轮303转动,铝型材1开始自动间歇性传送,同时,通过第一液压缸403带动活动板404运动,进而使铝型材1的前端与活动板404的后端活动连接,由于铝型材1受到来自第一液压缸403的压力,从而使铝型材1被卡在活动板404与底架401之间,避免切割过程中产生的振动使得铝型材1发生偏移,导致切割不精确,按压开关506,第二液压缸502、切割刀505和循环泵6启动,待铝型材1在切割刀505的下方停止传送时,按压下降开关5062,进而使切割刀505进行切割工作,同时,冷却液箱7的冷却液通过连接管602进入循环泵6,通过循环泵6进入喷管601并喷射至切割刀505表面,被喷至切割刀505表面的冷却液又落入冷却液箱7内部,进而使冷却液箱7内部的冷却液被循环利用,切割完成后,按压上升开关5061,切割刀505上升,此时定时插座307通电,铝型材1继续传送,循环作业,切割过程中产生的碎屑通过碎屑槽701进入储屑箱8内存储,待储屑箱8盛满后,通过把手801取出储屑箱8,将储屑箱8内的碎屑经过处理后再次锻造,切割后的铝材通过储物箱9进行存储,待储物箱9盛满后,将储物箱9拉至仓库。The working principle and use process of the utility model: according to the length of the cut aluminum material and the transmission speed of the aluminum profile 1, the time of the
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.
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| CN117381056B (en) * | 2023-10-16 | 2024-11-29 | 扬州旻阳传热科技有限公司 | Aluminum strip slitting equipment for heat dissipation fin processing |
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