CN209975092U

CN209975092U - Full-automatic double-sewing-head threading sewing machine

Info

Publication number: CN209975092U
Application number: CN201920236664.6U
Authority: CN
Inventors: 骆东明
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-02-25
Filing date: 2019-02-25
Publication date: 2020-01-21
Anticipated expiration: 2029-02-25

Abstract

The utility model discloses a sewing machine is worn to detain by full-automatic two sewing heads, including main part support, ultrasonic wave cutter, sharp module and encoder, the holding surface is installed to the top of main part support, the support is installed first date sewing machine and the second date sewing machine of beating on the holding surface, the holding surface still has through the support mounting sharp module, sharp module one side is provided with the ultrasonic wave cutter, ultrasonic wave cutter below is provided with the ultrasonic wave device supporter and is used for supporting the installation the ultrasonic wave cutter, install on the ultrasonic wave cutter the encoder. Has the advantages that: the four processes are integrated, 3 people in the traditional working mode are matched to complete one product, the traditional working mode is changed into one machine to complete the work of 3 people, and 2-4 machines are operated by one person, so that the working capacity of multiple people can be completed by one person one day, the labor number of enterprises is saved, the capacity is improved, and the field and the power consumption are saved.

Description

Full-automatic double-sewing-head threading sewing machine

Technical Field

The utility model relates to a safety belt preparation field, concretely relates to full-automatic double sewing head threading sewing machine.

Background

The safety belt is a belt used for ensuring safety when being applied to equipment, riding aircrafts such as airplanes and the like, or working at high altitude and performing skill performance. The main raw materials are terylene, polypropylene and nylon. The safety belt is not only a woven belt, but also other parts are assembled to form the safety belt, the installation of a button in the production process of the traditional component for ensuring the safe driving is relatively laborious, the existing process is that the whole roll of the safety belt is firstly processed into a fixed length through a hot cutting machine, then one side of the safety belt is manually taken to penetrate through two hole sites of an iron button, the belt is folded by 180 degrees and then placed on a sewing machine to be sewn, the other side of the safety belt is turned, the belt is manually folded by 180 degrees and then placed into the sewing machine to be sewn into a combined product, and the production efficiency is greatly influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a full-automatic double-sewing-head threading sewing machine for solving the problems.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

the full-automatic double-sewing-head threading sewing machine comprises a main body support, an ultrasonic cutter, a linear module and an encoder, wherein a supporting surface is installed above the main body support, a first jujube-beating sewing machine and a second jujube-beating sewing machine are installed on the supporting surface in a supporting mode, the linear module is further installed on the supporting surface through the support, the ultrasonic cutter is arranged on one side of the linear module, an ultrasonic device supporting body is arranged below the ultrasonic cutter and used for supporting and installing the ultrasonic cutter, the encoder is installed on the ultrasonic cutter, a cylinder driving plate is installed on the linear module, a first clamping cylinder and a second clamping cylinder are respectively installed on two sides of the cylinder driving plate, a third clamping cylinder is installed on the supporting surface on one side of the first clamping cylinder, and a button diversion trench is further installed on the supporting surface, first clamping jaw and second clamping jaw are installed respectively to first clamp material cylinder with second clamp material cylinder, the charging tray support frame is still installed to the side of holding surface, the meshbelt charging tray is installed through the pivot to the charging tray support frame.

In order to further improve the practicability of the full-automatic double-sewing-head threading sewing machine, the bottom of the main body support is provided with the trundles, and the trundles are convenient to limit the movement of the universal wheels with self-locking function when in use.

In order to further improve the practicability of the full-automatic double-sewing-head threading sewing machine, a stepping motor is installed on the linear module and used for driving the guide rail, and the air cylinder drives the plate seat to move linearly.

In order to further improve the practicability of the full-automatic double-sewing-head threading sewing machine, a diversion motor is arranged in the button diversion trench and drives the button to move.

In order to further improve the practicality of the full-automatic double-sewing-head threading sewing machine, a storage box groove is further formed in the main body support, so that materials and buttons can be conveniently stored.

In order to further improve the practicality of the full-automatic double-sewing-head threading sewing machine, a control button is arranged on the encoder and used for controlling the starting and stopping of the equipment.

In order to further improve the practicality of the full-automatic double-sewing-head threading sewing machine, a third clamping jaw is further installed on the third clamping cylinder.

In the structure, the iron buckles are arranged in rows in the diversion trench, the whole roll of safety belt is arranged on the mesh belt material disc, one end of the safety belt is taken and placed on the guide groove of the ultrasonic cutter, (the traditional hot cutting structure is changed into the advantage that ultrasonic cutting is carried out, the loss of the heating tube is reduced, the cut cannot have a hard angle, the problem of environmental protection caused by smoke and material peculiar smell cannot occur like a hot knife) and the machine is started to reset, and the belt clamping and threading device and the two sewing machine heads are reset at the original point state. And pressing a feeding wheel forward key to send the safety belt to the knife edge of the ultrasonic cutter, and pressing a belt cutting key to cut off the redundant safety belt so as to level the initial cut of the safety belt. Pressing a start key, pushing an iron buckle to a fixed position by a diversion motor, extending a first clamping cylinder to clamp the end of a safety belt, moving a clamping table to a position for penetrating the iron buckle by a stepping motor, pushing a belt head to penetrate through one end of a lower opening of the buckle by a second clamping cylinder, facing the second clamping cylinder to act to clamp the belt head, withdrawing the first clamping cylinder, pulling out a certain length by the second clamping cylinder, driving a clamping jaw to rotate 180 degrees by the second clamping cylinder, penetrating the belt head through an upper opening of the buckle, tensioning the belt by the first clamping cylinder to clamp the belt by the belt clamp, starting work and feed of a belt conveyor, calculating the required length of the belt by an encoder at the front end, pushing the cylinder to clamp the belt, working by an ultrasonic cutter, cutting off the belt, rotating a clamping piece of a third clamping cylinder by 180 degrees, working by a linear module, and simultaneously pushing the first clamping cylinder and the third clamping cylinder to the first jujube beating machine and the second jujube beating sewing machine, the sewing machine presses materials, the clamping jaws of the first material clamping cylinder and the third material clamping cylinder are withdrawn, the sewing machine simultaneously sews the materials, the material pusher pushes the finished product belt into the storage clamping groove, and a working process is completed.

Has the advantages that: the four processes are integrated, 3 people in the traditional working mode are matched to complete one product, the traditional working mode is changed into one machine to complete the work of 3 people, and 2-4 machines are operated by one person, so that the working capacity of multiple people can be completed by one person one day, the labor number of enterprises is saved, the capacity is improved, and the field and the power consumption are saved.

Drawings

FIG. 1 is a schematic view of the overall structure of the full-automatic double-sewing-head threading sewing machine of the present invention;

FIG. 2 is a structural diagram of an ultrasonic cutter of the full-automatic double-sewing-head threading sewing machine of the present invention;

FIG. 3 is a schematic view of a part of the structure of the full-automatic double-sewing-head threading sewing machine of the present invention;

FIG. 4 is a partial structure enlarged view of the full-automatic double-sewing-head threading sewing machine of the present invention.

The reference numerals are explained below:

1. a main body support; 2. a caster wheel; 3. an ultrasonic cutter; 4. a linear module; 5. a first jujube beating sewing machine; 6. a button diversion trench; 7. a second jujube sewing machine; 8. a mesh belt material disc; 9. a tray support frame; 10. a support surface; 11. an ultrasonic device support; 12. an encoder; 13. a third material clamping cylinder; 14. a second material clamping cylinder; 15. a second jaw; 16. a first jaw; 17. a first material clamping cylinder; 18. the cylinder drives the plate.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be further explained with reference to the accompanying drawings:

as shown in fig. 1-4, the full-automatic double-sewing-head threading sewing machine comprises a main body support 1, an ultrasonic cutter 3, a linear module 4 and an encoder 12, wherein a support surface 10 is installed above the main body support 1, a first jujube-beating sewing machine 5 and a second jujube-beating sewing machine 7 are supported and installed on the support surface 10, the linear module 4 is further installed on the support surface 10 through a support, the ultrasonic cutter 3 is arranged on one side of the linear module 4, an ultrasonic device support 11 is arranged below the ultrasonic cutter 3 and used for supporting and installing the ultrasonic cutter 3, the encoder 12 is installed on the ultrasonic cutter 3, a cylinder driving plate 18 is installed on the linear module 4, a first clamping cylinder 17 and a second clamping cylinder 14 are respectively installed on two sides of the cylinder driving plate 18, a third clamping cylinder 13 is installed on the support surface 10 on one side of the first clamping cylinder 17, a button guide groove 6 is also installed on the support surface 10, the first clamping cylinder 17 and the second clamping cylinder 14 are respectively provided with a first clamping jaw 16 and a second clamping jaw 15, the side of the supporting surface 10 is also provided with a material tray supporting frame 9, and the material tray supporting frame 9 is provided with a mesh belt material tray 8 through a rotating shaft.

In order to further improve the practicality of full-automatic double-sewing-head threading sewing machine, truckle 2 is installed to main part support 1 bottom, and truckle 2 uses the universal wheel that has self-locking function to be convenient for limit its removal when using, installs the cylinder that step motor is used for driving on the guide rail on the sharp module 4 and drives 18 linear motion of board, is provided with the water conservancy diversion motor in the button guiding gutter 6, water conservancy diversion motor drive button motion still is provided with the containing box groove on the main part support 1 and is convenient for accomodate material and button, is provided with the control button on the encoder 12 and is used for controlgear's start-up to stop, still installs the third clamping jaw on the third presss from both sides the material cylinder 13.

In the above-mentioned structure, put the guiding gutter 6 the inside to the buckle iron in rows, adorn the safety belt of whole book on meshbelt charging tray 8, get safety belt one end and put on the guide slot of ultrasonic wave cutter 3, (change traditional hot cutting structure into the loss that the ultrasonic wave cut is the reduction heating tube, the incision can not have the hard angle, can not be like hot sword can smoke and material peculiar smell causes environmental protection problem) the start and press the reset key, press from both sides the material and wear belting and two sewing machine heads original point states that reset. And pressing a forward key of the feeding wheel to send the safety belt to the knife edge of the ultrasonic cutter 3, and pressing a belt cutting key to cut off redundant safety belts to enable the initial cut of the safety belts to be flat. Pressing a start key, pushing an iron buckle to a fixed position by a diversion motor, extending a first clamping cylinder 17 to clamp the end of a safety belt, moving a clamping table to a position for penetrating the iron buckle by a stepping motor, pushing a belt head to penetrate through one end of a lower opening of the buckle by a second clamping cylinder 14, acting opposite to the second clamping cylinder 14 to clamp the belt head, withdrawing the first clamping cylinder 17, pulling the second clamping cylinder 14 out by a certain length, driving a clamping jaw to rotate 180 degrees by the second clamping cylinder 14 to penetrate through an upper opening of the buckle, tensioning the belt by the first clamping cylinder 17 to clamp the belt by the belt tensioning clamp, starting to work and feed a belt feeding machine, calculating the required length of the belt by an encoder at the front end, pushing a cylinder 3 to clamp the belt, working by an ultrasonic cutting machine, cutting the belt, rotating a clamping piece of a third clamping cylinder 13 by 180 degrees, working by a linear module, simultaneously pushing the first clamping cylinder 17 and the third clamping cylinder 13 to a first jujube beating sewing machine 5 and a second jujube beating sewing machine 7, the sewing machine presses materials, the clamping jaws of the first material clamping cylinder 17 and the third material clamping cylinder 13 are withdrawn, the sewing machine simultaneously finishes sewing, the material pusher works to push the finished product belt into the storage clamping groove, and one working process is finished.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. Button sewing machine is worn to full-automatic two sewing heads, including main part support, ultrasonic wave cutter, sharp module and encoder, its characterized in that: the automatic jujube picking machine is characterized in that a supporting surface is installed above the main body support, a first jujube picking sewing machine and a second jujube picking sewing machine are installed on the supporting surface in a supporting mode, the linear module is installed on the supporting surface through a support, the ultrasonic cutter is arranged on one side of the linear module, an ultrasonic device supporting body is arranged below the ultrasonic cutter and used for supporting and installing the ultrasonic cutter, the encoder is installed on the ultrasonic cutter, a cylinder driving plate is installed on the linear module, a first clamping cylinder and a second clamping cylinder are installed on two sides of the cylinder driving plate respectively, a third clamping cylinder is installed on the supporting surface on one side of the first clamping cylinder, a button guide groove is further installed on the supporting surface, a first clamping jaw and a second clamping jaw are installed on the first clamping cylinder and the second clamping cylinder respectively, and a charging tray supporting frame is further installed on the side edge of the supporting surface, the meshbelt material tray is installed through the pivot to the material tray support frame.

2. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: the bottom of the main body support is provided with a caster wheel, and the caster wheel is convenient to limit the movement of the caster wheel when in use by using a universal wheel with a self-locking function.

3. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: and the linear module is provided with a stepping motor which is used for driving the air cylinder on the guide rail to drive the plate seat to move linearly.

4. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: and a diversion motor is arranged in the button diversion groove and drives the button to move.

5. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: still be provided with the containing box groove on the main part support and be convenient for accomodate material and button.

6. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: and the encoder is provided with a control key for controlling the starting and stopping of the equipment.

7. The full-automatic double-sewing-head threading sewing machine according to claim 1, characterized in that: and a third clamping jaw is further installed on the third material clamping cylinder.