CN209974446U - Comprehensive utilization system for car washing waste liquid of cement tank car - Google Patents

Comprehensive utilization system for car washing waste liquid of cement tank car Download PDF

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CN209974446U
CN209974446U CN201920604093.7U CN201920604093U CN209974446U CN 209974446 U CN209974446 U CN 209974446U CN 201920604093 U CN201920604093 U CN 201920604093U CN 209974446 U CN209974446 U CN 209974446U
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liquid
waste liquid
sand
tank
stone separator
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孙勇
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Fogang Jianhua Concrete Co Ltd
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Fogang Jianhua Concrete Co Ltd
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Abstract

The utility model belongs to the concrete processing field, it discloses system is utilized to cement tank car washing waste liquid synthesis, including waste liquid pond, catch basin, sand and stone separator, parking platform, multistage sedimentation tank, escape canal, this system simple structure is reasonable, improve on traditional car washing platform's basis can, need not to drop into a large amount of transformation costs, its processing degree of difficulty is low, the treatment effeciency is high, energy-conserving, environmental protection.

Description

Comprehensive utilization system for car washing waste liquid of cement tank car
Technical Field
The invention relates to the field of concrete processing, in particular to a comprehensive utilization system for car washing waste liquid of a cement tank car.
Background
CN201720590275.4 discloses a concrete mixer car washing platform, which has the technical proposal that the car washing platform comprises a parking platform, one side of the parking platform is provided with a liquid outlet groove, one side of the liquid outlet groove is provided with a liquid outlet, the parking platform is provided with a water outlet pipe above the liquid outlet groove, the water outlet pipe is connected with a first water pump, the water outlet pipe is connected with a hose, the upper end part of the hose is provided with a scraping rod, one end of the scraping rod is provided with a scraping plate and a water outlet hole, the inner wall of the liquid outlet groove can be cleaned in time conveniently by arranging the scraping rod, the operation is simple and convenient, meanwhile, the scraping plate on the scraping rod can well scrape the concrete adhered on the inner wall of the liquid outlet groove, and the water outlet hole can spray water in the cleaning process by virtue of the communication of the hose and the water outlet pipe, so that when solidified concrete is difficult to scrape, the concrete is, in addition, the flexible pipe has flexibility, so that the scraping rod has higher operability.
CN201720054425.X discloses a concrete slurry recovery device, including carwash groove and sand-stone separator who is linked together with it, sand-stone separator corresponds respectively and is connected with building stones district and sand material district, and the carwash inslot is provided with stone silo and the sieve that is used for separating coarse stone and fine stone, and the coarse stone rolls to the building stones inslot through the sieve surface, and stone silo and building stones district are linked together, are formed with the inner chamber between sieve and the carwash inslot wall, and the inner chamber is linked together with sand-stone separator. Mud water after carwash emptys on the sieve of carwash inslot, the boulder rolls to the stone silo of carwash inslot through the sieve surface, directly lead to the building stones district through the building stones groove, fine stone, fine sand and water wear to establish the sieve and enter into to flow to sand and stone separator behind the inner chamber, utilize the carwash groove at first to sieve the boulder of mud aquatic, and then reduce the volume of large granular materials in whole mud aquatic, be favorable to reducing sand and stone separator's load and the actual use power of its motor, extension equipment life.
These are two types of devices used in the art for collecting waste car wash liquid in tank cars.
In practical applications, the applicant considers the first solution to be more practical for a large number of concrete processing enterprises. The latter is too complex and requires retrofitting, which is not as industrially practical as the first solution.
The first solution is not without drawbacks.
The cleaning liquid (generally clear water, but the waste liquid of the in-tank cleaning retrieval and utilization is adopted in another way in this scheme) is poured into the tank of the concrete tank car, and then the waste liquid is discharged after the tank car is cleaned for a period of time. It has large water consumption and serious waste.
Simultaneously, the concrete car table can use the clear water in the cleaning process, in traditional technique, with car table washing waste water and jar washing waste water hybrid processing, it can obviously improve the processing degree of difficulty.
Disclosure of Invention
The invention aims to provide a comprehensive utilization system for the car washing waste liquid of a cement tank car, which has a simple and reasonable structure, can be improved on the basis of a traditional car washing platform, does not need to invest a large amount of reconstruction cost, and has the advantages of low treatment difficulty, high treatment efficiency, energy conservation and environmental protection.
In order to achieve the purpose, the invention provides the following technical scheme: a system for realizing the method comprises a waste liquid pool, a liquid collecting tank, a sand-stone separator, a parking platform, a multi-stage sedimentation tank and a drainage ditch; the liquid collecting tank is arranged on one side of the parking platform; the multistage sedimentation tank is arranged on the other side of the parking platform, and the upper surface of the parking platform inclines towards the multistage sedimentation tank;
the device comprises a liquid collecting tank, a sand-stone separator, a liquid collecting tank, a stirring device, a submersible pump, a concrete water-consuming device and a concrete water-consuming device, wherein the liquid collecting tank is provided with a liquid feeding pipe for injecting cleaning liquid into a tank body of the cement tank truck, the liquid collecting tank is internally provided with a liquid flow passage, the liquid flow passage is connected to an inlet of the sand-stone separator, the waste liquid pool is internally provided with the stirring device and the submersible pump, an outlet of the submersible pump is connected to the liquid feeding pipe through a first pipeline, and; the drainage ditch is arranged between the water outlet of the sand-stone separator and the waste liquid pool; the waste liquid pool is also connected with a water replenishing pipe for replenishing clear water to the waste liquid pool; a clear liquid overflow port is arranged on the multistage sedimentation tank; and the clear liquid overflow port is connected to a waste liquid pool and a drainage system in a plant area.
In the system, the liquid flow channel is also connected with a flushing pipe, the liquid flow channel is inclined downwards towards the direction of the sand-stone separator, and one end of the flushing pipe is connected to an outlet of the submersible pump; the other end of the flushing pipe is connected to one end of the liquid flow passage far away from the sand-stone separator.
In the system, the sand-stone separator is provided with a sand discharge port and a stone discharge port.
In the system, the system further comprises a liquid discharge pipe, an outlet of the liquid discharge pipe is connected to a waste liquid pool, and an inlet of the liquid discharge pipe is connected to concrete water utilization equipment in the plant area.
In the system, filter screens are respectively arranged between the drainage ditch and the waste liquid pool, between the clear liquid overflow port and the waste liquid pool and between the clear liquid overflow port and the drainage system.
Compared with the prior art, the invention has the beneficial effects that:
the system disclosed by the invention is simple and reasonable in structure, can be improved on the basis of the traditional car washing platform, does not need to invest a large amount of modification cost, and is low in treatment difficulty, high in treatment efficiency, energy-saving and environment-friendly.
Drawings
Fig. 1 is a plan view of embodiment 1 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, a system for recycling cleaning waste liquid in a tank of a cement tank truck comprises a waste liquid pool 1, a liquid collecting tank 2, a sand-stone separator 3, a parking platform 16, a multistage sedimentation tank 13 and a drainage ditch 5; the liquid collecting tank 2 is arranged on one side of the parking platform 16; the multistage sedimentation tank 13 is arranged on the other side of the parking platform 16, and the upper surface of the parking platform 16 inclines towards the multistage sedimentation tank 13;
the liquid collecting tank 2 is provided with a liquid adding pipe 4 used for injecting cleaning liquid into a tank body of the cement tank truck, a liquid flow channel 21 is arranged in the liquid collecting tank 2, the liquid flow channel 21 is connected to an inlet of the sand-stone separator 3, a stirring device 6 and a submersible pump 7 are arranged in the waste liquid pool 1, an outlet of the submersible pump 7 is connected to the liquid adding pipe 4 through a first pipeline 8, and an outlet of the submersible pump 7 is connected to concrete water utilization equipment in a plant area through a second pipeline 9; the drainage ditch 5 is arranged between the water outlet of the sand-stone separator 3 and the waste liquid pool 1; the waste liquid pool 1 is also connected with a water replenishing pipe 10 for replenishing clear water to the waste liquid pool 1; a clear liquid overflow port 14 is arranged on the multistage sedimentation tank 13; the clear liquid overflow port 14 is connected to a waste liquid tank and a drainage system in a plant area.
The parking platform 16 can typically park two cars side by side, which also means that there should be two filler pipes 4.
In practical application, the tank body of the cement tank truck is not necessarily cleaned by clear water, generally, the impurities in the cement tank truck can be cleaned by only muddy water with not particularly high concentration, and the purpose of cleaning the tank body of the cement tank truck is to remove residual cement slurry on the inner wall of the tank body and prevent the cement slurry from being hardened to the thickness of the tank body to be increased.
Based on the principle, the recycling mode of the in-tank cleaning waste liquid of the system is as follows: the liquid adding pipe 4 extracts waste liquid from the waste liquid pool 1 and injects the waste liquid into a tank body of the cement tank truck, the tank body cleaning waste liquid of the cement tank truck is injected into the liquid collecting tank 2 and enters the sand-stone separator 3 through the liquid flow passage 21 for sand-stone separation, the separated muddy water enters the waste liquid pool 1, and the waste liquid of the waste liquid pool 1 is supplied to concrete water-consuming equipment in a plant area besides the liquid adding pipe 4; since the concentration of muddy water increases as the washing operation of the car proceeds, it is very necessary to provide the second pipe 9. If the slurry concentration in the waste liquid tank 1 exceeds the preset concentration in a specific time, the waste liquid is firstly diluted through the clear liquid overflow port 14 of the multistage sedimentation tank 13, and the dilution of the waste liquid can be considered through the water replenishing pipe 10 if the water quantity of the multistage sedimentation tank 13 is insufficient in summer or other times. Through the design, the water resource can be repeatedly recycled, the water is saved, and the environment is protected.
The recycling mode of the vehicle surface cleaning waste liquid of the system is as follows: the multistage sedimentation tank 13 performs multistage sedimentation treatment on the vehicle surface cleaning waste liquid, generally speaking, the multistage sedimentation tank can be a three-stage sedimentation tank, an overflow port is arranged between every two stages of sedimentation tanks, clear liquid is obtained after sedimentation, and the clear liquid can be continuously or intermittently replenished into the waste liquid tank at different flow rates. This determines the slurry concentration of the tank wash effluent in the effluent tank, which is closely related to the vehicle wash volume.
Sometimes, too many vehicles are cleaned, which means that the concentration is increased quickly, and at this time, besides the water supplement of the multistage sedimentation tank 13, the water supplement pipe 10 is needed for water supplement, and meanwhile, a production control workshop in a factory is informed, waste liquid in the waste liquid tank is pumped to concrete water utilization equipment, and the concrete water utilization equipment is forbidden to drain the waste liquid tank.
In this embodiment, the liquid channel 21 is further connected with a flushing pipe 22, the liquid channel 21 is inclined downwards towards the direction of the sand-stone separator 3, and one end of the flushing pipe 22 is connected to an outlet of the submersible pump 7; the other end of the flushing pipe 22 is connected to the end of the liquid flow channel 21 remote from the sand separator 3. The function of the flushing pipe 22 is to ensure the smooth flow of the liquid flow path 21, and the water used for the flushing pipe is also from the waste liquid tank 1.
In this embodiment, the sand-stone separator 3 is provided with a sand outlet 31 and a stone outlet 32; in addition, the system also comprises a liquid discharge pipe 11, an outlet of the liquid discharge pipe 11 is connected to the waste liquid pool 1, an inlet of the liquid discharge pipe 11 is connected to concrete water utilization equipment in the plant area, and filter screens 12 are respectively arranged between the drainage ditch 5 and the waste liquid pool 1, between the clear liquid overflow port 14 and the waste liquid pool 1, and between the clear liquid overflow port 14 and the drainage system 15.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. A comprehensive utilization system for car washing waste liquid of a cement tank car is characterized by comprising a waste liquid pool, a liquid collecting tank, a sand-stone separator, a parking platform, a multistage sedimentation tank and a drainage ditch; the liquid collecting tank is arranged on one side of the parking platform; the multistage sedimentation tank is arranged on the other side of the parking platform, and the upper surface of the parking platform inclines towards the multistage sedimentation tank;
the device comprises a liquid collecting tank, a sand-stone separator, a liquid collecting tank, a stirring device, a submersible pump, a concrete water-consuming device and a concrete water-consuming device, wherein the liquid collecting tank is provided with a liquid feeding pipe for injecting cleaning liquid into a tank body of the cement tank truck, the liquid collecting tank is internally provided with a liquid flow passage, the liquid flow passage is connected to an inlet of the sand-stone separator, the waste liquid pool is internally provided with the stirring device and the submersible pump, an outlet of the submersible pump is connected to the liquid feeding pipe through a first pipeline, and; the drainage ditch is arranged between the water outlet of the sand-stone separator and the waste liquid pool; the waste liquid pool is also connected with a water replenishing pipe for replenishing clear water to the waste liquid pool; a clear liquid overflow port is arranged on the multistage sedimentation tank; and the clear liquid overflow port is connected to a waste liquid pool and a drainage system in a plant area.
2. The system for comprehensively utilizing the car washing waste liquid of the cement tanker according to claim 1, wherein a flushing pipe is further connected to the liquid flow channel, the liquid flow channel is inclined downwards towards the sand-stone separator, and one end of the flushing pipe is connected to an outlet of a submersible pump; the other end of the flushing pipe is connected to one end of the liquid flow passage far away from the sand-stone separator.
3. The system for comprehensively utilizing the car washing waste liquid of the cement tanker according to claim 2, wherein the sand-stone separator is provided with a sand discharge port and a stone discharge port.
4. The system for the comprehensive utilization of the car washing waste liquid of the cement tanker according to claim 3, further comprising a drain pipe, wherein an outlet of the drain pipe is connected to a waste liquid pool, and an inlet of the drain pipe is connected to a concrete water utilization device in a factory area.
5. The system for comprehensively utilizing the car washing waste liquid of the cement tanker according to claim 1, wherein a filter screen is respectively disposed between the drainage ditch and the waste liquid pool, between the clear liquid overflow port and the waste liquid pool, and between the clear liquid overflow port and the drainage system.
CN201920604093.7U 2019-04-28 2019-04-28 Comprehensive utilization system for car washing waste liquid of cement tank car Active CN209974446U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920604093.7U CN209974446U (en) 2019-04-28 2019-04-28 Comprehensive utilization system for car washing waste liquid of cement tank car

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920604093.7U CN209974446U (en) 2019-04-28 2019-04-28 Comprehensive utilization system for car washing waste liquid of cement tank car

Publications (1)

Publication Number Publication Date
CN209974446U true CN209974446U (en) 2020-01-21

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ID=69260252

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920604093.7U Active CN209974446U (en) 2019-04-28 2019-04-28 Comprehensive utilization system for car washing waste liquid of cement tank car

Country Status (1)

Country Link
CN (1) CN209974446U (en)

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