CN209971833U - Transfer printing system for surface coating of double-color toy - Google Patents

Abstract

The utility model belongs to the toy processing field, which discloses a transfer printing system for the surface coating of a double-color toy, comprising at least two toy fixing seats, two coating boxes and a transfer printing unit which are arranged side by side, wherein the coating boxes are internally provided with a coating containing area and a transfer printing area, the upper surface of the transfer printing area is higher than the bottom surface of the coating containing area, and the transfer printing area is internally provided with a transfer printing groove; the transfer unit comprises a pair of transfer heads, a pair of smearing modules, a pair of scraping modules, a horizontal moving module and a lifting module, wherein the horizontal moving module is used for synchronously driving the pair of transfer heads to repeatedly move between the corresponding transfer area and the toy fixing seat, and the lifting module is used for driving the pair of transfer heads to synchronously lift. The system can automatically coat the paint on the transfer printing area, and can automatically make the other areas of the transfer printing area except the transfer printing groove smooth and free of the paint, so that the paint can be accurately transferred to the surface of the toy, and the toy with two patterns of different colors can be simultaneously produced.

Description

Transfer printing system for surface coating of double-color toy

Technical Field

The utility model relates to a toy processing field specifically is a double-colored toy surface coating rendition system.

Background

CN201711006324.6 application 2017 by wanxing (buddha) toy limited of the present applicant for a transfer printing system for a head of a toy with a multi-face expression, which includes a transfer printing turntable, a thermal transfer printing mechanism, and a printing tape conveying mechanism for conveying a printing tape to a gap between the transfer printing turntable and the thermal transfer printing mechanism, wherein the thermal transfer printing mechanism is located right above the transfer printing turntable. The transfer printing system of the head of the toy with the multi-face expression can accurately perform heat transfer printing on the head of the toy.

The scheme belongs to the field of thermal transfer printing and is designed for toys which need to be processed with particularly high precision.

Most of the time, we do not need such complicated equipment to manufacture some simple toys.

The applicant's Ningbo Yi people toy limited company has applied for CN 201410373229.X a toy dice bat printing device in 2014, including bottom plate, assembly line workstation and bat printing workstation, the bottom plate up end install the workstation supporting shoe, the workstation supporting shoe on install the assembly line workstation, the assembly line workstation on arranged round assembly line anchor clamps, workstation supporting shoe rear side install vertical frame, vertical frame upper portion be close to assembly line workstation department fixed mounting have the ink pad, the ink pad on horizontal slidable mounting have the scraper blade, vertical frame upper end install power control box, vertical frame upper end, ink pad top department install the bat printing plate that reciprocates, bat printing plate under on the terminal surface, be close to assembly line workstation department front and back slidable mounting have a row of rubber head.

This equipment can be convenient carry out the bat printing to the toy sieve.

However, in actual production, it is impossible to solve the problem by simply using the above-mentioned squeegee, as to how to apply the coating material to the set position of the stamp pad.

Meanwhile, considering the more complicated situation, if a toy having two patterns of different colors and being cylindrical such as a toy bowling pin is to be produced at the same time, the above-mentioned apparatus is more unsatisfactory.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a double-colored toy surface coating rendition system, this system can be automatic with coating to the rendition district to can be automatic make the rendition district detach the transfer printing groove outside other regional bright and clean no coating, make the surface of rendition to the toy that coating can be accurate, and can produce the toy of the pattern of two kinds of different colours simultaneously.

In order to achieve the above object, the utility model provides a following technical scheme: a transfer printing system for a coating on the surface of a double-color toy comprises at least two toy fixing seats, two paint boxes and a transfer printing unit, wherein the toy fixing seats, the two paint boxes and the transfer printing unit are arranged side by side, a paint containing area and a transfer printing area are arranged in each paint box, the height of the upper surface of each transfer printing area is higher than the bottom surface of each paint containing area, and a transfer printing groove matched with a preset pattern is arranged in each transfer printing area; the transfer printing unit comprises a pair of transfer printing heads for transferring the coating in the transfer printing groove to the surface of the corresponding toy on the toy fixing seat, a pair of smearing modules for smearing the coating in the corresponding coating containing area to the corresponding transfer printing area, a pair of scraping modules for scraping the coating on the surface of the area except the transfer printing groove on the surface of the corresponding transfer printing area, a horizontal moving module for synchronously driving the pair of transfer printing heads to repeatedly move between the corresponding transfer printing area and the toy fixing seat, and a lifting module for driving the pair of transfer printing heads to synchronously lift.

In the above two-color toy surface coating transfer printing system, the number of the toy fixing seats is 4, and the distance between two adjacent toy fixing seats is equal to the distance between two paint cartridges; all the toy fixing seats are fixed on a moving mechanism; the moving mechanism is used for enabling the toy fixing seat to be matched with the paint box in turn.

In the above two-color toy surface coating transfer printing system, the horizontal moving module comprises a pair of horizontally arranged polish rods, a moving platform sleeved on the polish rods, and a first cylinder for driving the moving platform to horizontally move; the lifting module is fixed on the mobile platform; the transfer printing head is fixed on the lifting module.

In the transfer printing system for the surface coating of the double-color toy, the lifting module comprises a first lifting cylinder fixed on the moving platform and a lifting plate arranged at the power output end of the first lifting cylinder, and the pair of transfer printing heads are fixed at two ends of the lower surface of the lifting plate.

In foretell double-colored toy surface coating rendition system, transfer printing head and lifter plate between be equipped with the plank, plank and lifter plate fixed connection, plank and transfer printing head bond, the transfer printing head be hemispherical silica gel material.

In the transfer printing system for the surface coating of the double-color toy, the smearing module and the scraping module are respectively connected to the moving platform, and the smearing module and the scraping module are respectively arranged on the left side and the right side of the moving platform; the smearing module and the scraping module are driven by the movable platform to move horizontally.

In the transfer printing system for the surface coating of the double-color toy, the smearing module comprises a fixed rod fixedly connected with the moving platform, a fixed block connected to the fixed rod, and a soft smearing piece arranged at the tail end of the fixed block and used for contacting with the coating in the coating containing area.

In the transfer printing system for the surface coating of the bicolor toy, the scraping module comprises a second lifting cylinder fixed on the moving platform, a lifting block in sliding fit with the fixed block in the vertical direction, and a scraper arranged at the lower part of the lifting block, and the lifting block is connected with the power output end of the second lifting cylinder.

In foretell double-colored toy surface coating transfer printing system, the bottom surface of coating holding area be the inclined plane, the bottom surface orientation of coating holding area keep away from the coating holding area the direction downwardly extending, the bottom surface of coating holding area extend to the edge of the upper surface of transfer printing district, the toy fixing base on be equipped with the fixed slot that matches with the toy shape.

In the above two-color toy surface coating transfer printing system, the moving mechanism includes a guide rail, a slider disposed on the guide rail, and a second cylinder for driving the slider to move along the guide rail, and the toy holders are sequentially arranged on the slider; the length direction of the guide rail is vertical to the horizontal moving direction of the transfer printing head.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model realizes the movement of the transfer head between the transfer area and the toy fixing seat through the horizontal movement module, realizes the purposes of dipping and printing of the coating by controlling the lifting of the transfer head through the lifting module, paints the transfer area with the coating through the painting module, scrapes off the coating on the upper surface of the transfer area through the scraping module, and realizes the automatic printing of the surface of the toy through the improvement; simultaneously, toy fixing base, scribble the paint cartridge, transfer printing head, paint the unit, strike off the module and all set up two, can realize producing the toy of the pattern of two kinds of different colours simultaneously.

As a further advantage, some toys are cylindric, and the toy that will relapse makes all coatable patterns of all angles this time, and will avoid the processing personnel in a busy or disorderly hand, through setting up 4 toy fixing bases, and drive through moving mechanism, make two other toy fixing bases of two toy fixing bases can receive the material or the blowing in the printing, can make operating personnel more leisurely.

Drawings

Fig. 1 is a side view of an operating state of embodiment 1 of the present invention;

fig. 2 is a side view of embodiment 1 of the present invention in an operating state;

fig. 3 is a side view of embodiment 1 of the present invention in an operating state;

fig. 4 is a plan view of a paint cartridge according to embodiment 1 of the present invention;

FIG. 5 is a top view of a toy mounting seat according to embodiment 1 of the present invention;

fig. 6 is a front view of embodiment 1 of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-6, a two-color toy surface coating transfer printing system comprises two toy fixing seats 10 arranged side by side, two paint cartridges 20 and a transfer printing unit 30, wherein a paint containing area 21 and a transfer printing area 22 are arranged in each paint cartridge 20, the height of the upper surface of each transfer printing area 22 is higher than the bottom surface of each paint containing area 21, and a transfer printing groove 23 matched with a preset pattern is arranged in each transfer printing area 22; the transfer unit 30 includes a pair of transfer heads 31 for transferring the paint in the corresponding transfer groove 23 to the surface of the corresponding toy on the toy holder 10, a pair of coating modules 32 for coating the paint in the corresponding paint accommodating area 21 to the corresponding transfer area 22, a pair of scraping modules 33 for scraping the paint on the surface of the corresponding transfer area 22 except the transfer groove 23, a horizontal moving module 34 for synchronously driving the corresponding transfer head 31 to repeatedly move between the corresponding transfer area 22 and the corresponding toy holder 10, and a lifting module 35 for driving the transfer head 31 to synchronously lift.

In the working process, as shown in fig. 3, firstly, the coating is coated on the transfer printing area 22 by the coating module 32, the coating on the upper surface of the transfer printing area 22 is scraped by the scraping module 33, only the coating is left in the transfer printing groove 23, then the lifting module 35 drives the transfer printing head 31 to move downwards, the transfer printing head 31 is attached with the coating in the transfer printing groove 23 and then moves upwards, the horizontal moving module 34 drives the transfer printing head 31 to move to the toy fixing seat 10, and the lifting module 35 drives the transfer printing head 31 to move downwards to print the coating on the transfer printing head 31 onto the toy. Since there are two toy holders 10, paint cartridges 20, transfer heads 31, painting modules 32, and scraping modules 33, and the toy holders 10, the paint cartridges 20, the transfer heads 31, the painting modules 32, and the scraping modules 33 are all in a one-to-one correspondence relationship, and the pair of transfer heads 31 are all in synchronous motion, as long as the paint in the paint cartridges 20 is different in color, the toys on the two toy holders 10 will be painted with the same-shaped patterns of different colors.

The pair of applying modules 32 and the pair of scraping modules 33 can be driven by separate driving modules to apply and scrape the paint, and can also be integrated into the horizontal moving module 34, if the pair of applying modules 32 and the pair of scraping modules 33 are integrated into the horizontal moving module 34, the pair of applying modules 32 and the pair of scraping modules 33 can realize synchronous horizontal movement, and the structure thereof will be described in detail below.

As a further preference of this embodiment, the number of the toy fixing bases 10 is increased to 4, and the distance between two adjacent toy fixing bases 10 is equal to the distance between two paint cartridges 20; all the toy fixing seats 10 are fixed on a moving mechanism 40; the moving mechanism 40 is used for enabling the toy fixing seat 10 to be matched with the paint 20 box in turn.

More specifically, the moving mechanism 40 includes a guide rail 41, a sliding block 42 disposed on the guide rail 41, and a second cylinder 43 for driving the sliding block 42 to move along the guide rail 41, and the toy fixing seats 10 are sequentially arranged on the sliding block 42; the longitudinal direction of the guide rail 41 is perpendicular to the horizontal moving direction of the transfer head 31.

The working principle is that if the two toy fixing seats 10 on the left side are used for transfer printing, the two toy fixing seats 10 on the right side are vacant, and an operator can place a toy to be processed on the two toy fixing seats 10 on the right side; during this time, there is no effect if the two toy holders 10 on the left side are repeatedly printed, because the repeated printing has no effect on the appearance in the case where the toy is not angularly adjusted. After the operator puts the toy to be processed on the two toy holders 10 on the right, the operator can rotate the toy on the two toy holders 10 on the left to rotate the toy and transfer the toy, and the surface of the toy is printed with a circle of continuous patterns due to the continuous rotation of the toy, in this case, the toy is suitable for printing cylindrical toys such as toy bowling balls, and the printed patterns are generally limited to simple strip patterns.

In this embodiment, the horizontal moving module 34 includes a pair of horizontally arranged polished rods 341, a moving platform 342 sleeved on the polished rods 341, and a first cylinder 343 for driving the moving platform 342 to move horizontally; the lifting module 35 is fixed on the moving platform 342, and the transfer head 31 is fixed on the lifting module 35. The first cylinder 343 drives the moving platform 342 to slide along the polished rod 341, so as to realize the horizontal movement of the transfer head 31.

Preferably, the lifting module 35 includes a first lifting cylinder 351 fixed on the moving platform 342, and a lifting plate 352 disposed at a power output end of the first lifting cylinder 351, and the pair of transfer heads 31 are fixed at two ends of a lower surface of the lifting plate 352.

The pair of transfer heads 31 are driven by the first cylinder 343 to perform horizontal movement, and driven by the first elevation cylinder 351 to perform vertical synchronous movement.

As a further improvement of this embodiment, a wood plate 353 is disposed between the transfer head 31 and the lifting plate 352, the wood plate 353 and the lifting plate 352 are fixedly connected, the wood plate 353 and the transfer head 31 are bonded, and the transfer head 31 is made of hemispherical silica gel. The reason for using the wood board 353 is that: the wood plate 353 is replaceable and can be connected with the stainless steel lifting plate 352 through a bolt, and the wood plate 353 can be fixedly connected with the transfer printing head 31 through an adhesive. When the product is changed, the wood plate 353 and the transfer head 31 mounted on the template may be replaced.

In this embodiment, the smearing module 32 and the scraping module 33 are both connected to the moving platform 342, the smearing module 32 and the scraping module 33 are driven by the moving platform 342 to move horizontally, and one smearing module 32 and one scraping module 33 are respectively disposed on the left side and the right side of the moving platform 342.

Specifically, the painting module 32 includes a fixing rod 321 fixedly connected to the moving platform 342, a fixing block 322 connected to the fixing rod 321, and a soft painting sheet 323 disposed at an end of the fixing block 322 for contacting the paint in the paint accommodating area 21. The soft coating sheet 323 is preferably a sheet material made of rubber. This allows movement between the paint containing zone 21 and the transfer zone 22 without significant resistance.

Preferably, the scraping module 33 includes a second lifting cylinder 331 fixed on the moving platform 342, a lifting block 332 slidably engaged with the fixed block 322 in the vertical direction, and a scraper 333 disposed at the lower portion of the lifting block 332, and the lifting block 332 is connected to the power output end of the second lifting cylinder 331. The lifting block 332 is driven by the second lifting cylinder 331 to lift along the vertical direction of the fixing block 322.

In the working process, the matching relationship between the smearing module 32 and the scraping module 33 is as follows: first, the coating module 32 is fixed in the vertical direction, and is driven by the first air cylinder 343 to reciprocate between the coating material accommodating area 21 and the transfer area 22 as shown in fig. 1 and 3, so that the coating material in the coating material accommodating area 21 is transferred to the transfer area 22 by the flexible coating sheet 323, at this time, the surface of the transfer area 22 is not only coated with the coating material in the transfer groove 23, but also coated with the coating material at other positions, and before this time, as shown in fig. 1, the second lifting air cylinder 331 keeps the lifting block 332 at a higher position continuously so that the scraper 333 does not contact with the upper surface of the transfer area 22. After that, as shown in fig. 3, the second lift cylinder 331 drives the lift block 332 to move downward, so that the lower edge of the scraper 333 lightly touches the upper surface of the transfer area 22, the first cylinder 343 drives the movable platform 342 to move toward the paint accommodating area 21, and after the operation of the first cylinder 343 is finished or at the moment when the scraper 333 just leaves the transfer area 22, the second lift cylinder 331 drives the lift block 332 to move upward and return, so that the cleaning of the paint on the surface of the transfer area 22 is realized, and the whole transfer area 22 only has the paint in the transfer groove 23. With the end of the operation of the first cylinder 343, the transfer head 31 will move to the upper surface of the transfer area 22, and then the transfer head 31 will move downward under the action of the first lift cylinder 351 to pick up the paint in the transfer tank 23 as shown in fig. 2, so as to transfer the paint in the transfer tank 23 to the transfer head 31.

In this embodiment, the bottom surface of the paint containing region 21 is a slope, the bottom surface of the paint containing region 21 extends downward in a direction away from the paint containing region 21, and the bottom surface of the paint containing region 21 extends to the edge of the upper surface of the transfer region 22.

Thus, the bottom surface of the paint containing area 21 and the transfer area 22 are smoothly transited, and the possibility of damage to the soft coating sheet 323 can be effectively reduced.

In this embodiment, the toy fixing seat 10 is provided with a fixing groove 11 matching with the shape of the toy.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. A double-color toy surface coating transfer printing system comprises at least two toy fixing seats, two paint boxes and a transfer printing unit which are arranged side by side, and is characterized in that a paint containing area and a transfer printing area are arranged in the paint boxes, the height of the upper surface of the transfer printing area is higher than the bottom surface of the paint containing area, and a transfer printing groove matched with a preset pattern is arranged in the transfer printing area; the transfer printing unit comprises a pair of transfer printing heads for transferring the coating in the transfer printing groove to the surface of the corresponding toy on the toy fixing seat, a pair of smearing modules for smearing the coating in the corresponding coating containing area to the corresponding transfer printing area, a pair of scraping modules for scraping the coating on the surface of the area except the transfer printing groove on the surface of the corresponding transfer printing area, a horizontal moving module for synchronously driving the pair of transfer printing heads to repeatedly move between the corresponding transfer printing area and the toy fixing seat, and a lifting module for driving the pair of transfer printing heads to synchronously lift.

2. The transfer printing system for surface coatings of bicolor toys as claimed in claim 1, wherein the number of said toy holders is 4, and the distance between two adjacent toy holders is equal to the distance between two paint cartridges; all the toy fixing seats are fixed on a moving mechanism; the moving mechanism is used for enabling the toy fixing seat to be matched with the paint box in turn.

3. The transfer printing system for surface coatings of bicolor toys according to claim 1, wherein the horizontal moving module comprises a pair of horizontally arranged polished rods, a moving platform sleeved on the polished rods, and a first cylinder for driving the moving platform to move horizontally; the lifting module is fixed on the mobile platform; the transfer printing head is fixed on the lifting module.

4. The transfer printing system for surface coatings of two-color toys according to claim 3, wherein the lifting module comprises a first lifting cylinder fixed on the moving platform, a lifting plate disposed at a power output end of the first lifting cylinder, and the pair of transfer printing heads are fixed at two ends of a lower surface of the lifting plate.

5. The transfer printing system for surface coatings of two-color toys as claimed in claim 4, wherein a wood board is disposed between the transfer printing head and the lifting board, the wood board is fixedly connected to the lifting board, the wood board is bonded to the transfer printing head, and the transfer printing head is made of hemispherical silica gel.

6. The transfer printing system for surface coatings of two-color toys according to claim 3, wherein the smearing module and the scraping module are both connected to the moving platform, and one smearing module and one scraping module are respectively arranged on the left side and the right side of the moving platform; the smearing module and the scraping module are driven by the movable platform to move horizontally.

7. The transfer printing system for surface coatings of two-color toys of claim 6, wherein the coating module comprises a fixing rod fixedly connected with the mobile platform, a fixing block connected with the fixing rod, and a soft coating sheet arranged at the end of the fixing block and used for contacting the coating in the coating containing area.

8. The transfer printing system for the surface coating of the double-colored toy of claim 7, wherein the scraping module comprises a second lifting cylinder fixed on the moving platform, a lifting block in sliding fit with the fixed block in the vertical direction, and a scraping plate arranged at the lower part of the lifting block, and the lifting block is connected with a power output end of the second lifting cylinder.

9. The system for transferring a coating layer on a bicolor toy according to claim 1, wherein the bottom surface of the paint containing region is a slope, the bottom surface of the paint containing region extends downward in a direction away from the paint containing region, the bottom surface of the paint containing region extends to the edge of the upper surface of the transfer region, and the toy holder is provided with a fixing groove matching with the shape of the toy.

10. The transfer printing system for the surface coatings of the double-color toys according to claim 2, wherein the moving mechanism comprises a guide rail, a slide block arranged on the guide rail, and a second air cylinder for driving the slide block to move along the guide rail, and the toy fixing seats are sequentially arranged on the slide block; the length direction of the guide rail is vertical to the horizontal moving direction of the transfer printing head.

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