CN209971826U - Rubber-coated screen plate - Google Patents

Rubber-coated screen plate Download PDF

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Publication number
CN209971826U
CN209971826U CN201822250494.5U CN201822250494U CN209971826U CN 209971826 U CN209971826 U CN 209971826U CN 201822250494 U CN201822250494 U CN 201822250494U CN 209971826 U CN209971826 U CN 209971826U
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China
Prior art keywords
glue
metal mesh
screen
metal
metal frame
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CN201822250494.5U
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Chinese (zh)
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高培
孙明亮
路忠林
吴仕梁
盛雯婷
张凤鸣
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Xuzhou Dayto Photovoltaic Technology Co Ltd
Jiangsu Sunport Power Corp Ltd
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Xuzhou Dayto Photovoltaic Technology Co Ltd
Jiangsu Sunport Power Corp Ltd
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Priority to CN201822250494.5U priority Critical patent/CN209971826U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a glue brushing screen plate, which comprises a rectangular metal frame, a stretching net protection area and a metal mesh sheet; the metal frame is adaptive to the MWT photovoltaic module in shape, a metal mesh is arranged in the middle of the metal frame, and the metal mesh is connected to the metal frame through a stretching net protection area; the metal mesh is provided with holes, and the holes are designed at the positions of back electrode points of the MWT photovoltaic module according to use requirements. Through using the utility model discloses the method can promote the product yield, and reduce cost improves staff's operating efficiency, creates economic value for the enterprise.

Description

一种刷胶网版A brush screen

技术领域technical field

本实用新型涉及一种导电胶的刷胶网版,尤其是涉及一种MWT光伏组件导电胶的刷胶网版,属于MWT太阳能电池组件加工技术领域。The utility model relates to an adhesive brushing screen plate for conductive adhesive, in particular to an adhesive brushing screen plate for MWT photovoltaic assembly conductive adhesive, which belongs to the technical field of MWT solar cell assembly processing.

背景技术Background technique

MWT光伏组件是一种基于全新的金属箔电路设计的光伏组件,电池片通过导电胶和导电芯板互联从而形成完整的导电回路。MWT背接触电池技术是正面主栅通过激光打孔的方式,将电池片正面电极引入电池片背面,结合灌孔银浆把正面的电流汇聚到背面去,背面正负电极呈点状分布,背面的正负电极点再通过导电胶与导电芯板连接在一起,从而形成导电的回路。由于MWT电池片背面电极点孔径在200微米以下,而导电胶是一种同时具备导电性能和粘结性能的胶黏剂,若导电胶印刷不良会导致电池片电极点与胶点不对应造成接触不良,从而导致产品降级。因此,需要寻找一种新的导电胶印刷方法。MWT photovoltaic module is a photovoltaic module based on a new metal foil circuit design. The cells are interconnected through conductive glue and conductive core board to form a complete conductive circuit. The MWT back-contact battery technology is that the front busbar is laser-drilled, the front electrode of the cell is introduced into the back of the cell, and the current on the front is concentrated to the back in combination with the perforated silver paste. The positive and negative electrodes on the back are distributed in dots, and the back The positive and negative electrode points are then connected to the conductive core board through conductive glue to form a conductive loop. Since the pore size of the electrode points on the back of the MWT cell is less than 200 microns, and the conductive adhesive is an adhesive that has both electrical conductivity and bonding properties, if the conductive adhesive is poorly printed, the electrode points of the cell will not correspond to the glue points, resulting in contact defective, resulting in product downgrade. Therefore, it is necessary to find a new method for printing conductive paste.

实用新型内容Utility model content

为了解决MWT光伏组件导电胶印刷质量问题,从而提供一种适用于MWT光伏组件印刷方法。通过使用该方法,可提升产品良率,降低成本,提高员工作业效率,为企业创造经济价值。In order to solve the printing quality problem of the conductive adhesive of the MWT photovoltaic module, a printing method suitable for the MWT photovoltaic module is provided. By using this method, product yield can be improved, costs can be reduced, employee work efficiency can be improved, and economic value can be created for the enterprise.

为实现上述实用新型目的,本实用新型提供了一种刷胶网版,所述刷胶网版包括矩形金属边框、绷网保护区域以及金属网片;其中,所述金属边框形状与MWT光伏组件相适应,其中间为金属网片,所述金属网片通过绷网保护区连接到金属边框上;所述金属网片上有孔,所述孔根据使用需要设计在MWT光伏组件背面电极点位置处。In order to achieve the purpose of the above utility model, the utility model provides a glue brushed screen plate, the glue brush screen plate includes a rectangular metal frame, a stretched mesh protection area and a metal mesh sheet; wherein, the shape of the metal frame is the same as that of the MWT photovoltaic module. The metal mesh is in the middle, and the metal mesh is connected to the metal frame through the stretched mesh protection area; the metal mesh has holes, and the holes are designed at the position of the electrode points on the back of the MWT photovoltaic module according to the needs of use. .

进一步的,所述金属网片的孔截面为梯形,上小下大,大的一侧孔径为1.35+-0.05mm。Further, the cross-section of the holes of the metal mesh is trapezoidal, the upper part is small and the lower part is large, and the diameter of the larger side is 1.35+-0.05mm.

进一步的,所述绷网保护区采用不锈钢丝进行绷网,所述绷网与金属网片以及所述绷网与金属边框之间的连接处涂覆有保护胶。Further, the stretched net protection area is stretched with stainless steel wire, and the connection between the stretched net and the metal mesh and the stretched net and the metal frame is coated with protective glue.

作为一种优选,所述金属边框采用铝合金材料制成,所述金属网片为钢网片。As a preference, the metal frame is made of an aluminum alloy material, and the metal mesh is a steel mesh.

本实用新型还提供一种MWT光伏组件导电胶的印刷方法,所述印刷方法包括以下步骤:The utility model also provides a printing method for the conductive adhesive of the MWT photovoltaic module, the printing method comprising the following steps:

步骤一,打开网版夹具,将刷胶网版平稳地放入固定架内并推至限位挡块;锁紧所述刷胶网版;根据影像显示,旋转表盘来调整刷胶网版位置使孔对准铜箔上的电极点位置处;Step 1, open the screen clamp, put the glue screen plate into the fixing frame smoothly and push it to the limit stop; lock the glue screen plate; according to the image display, rotate the dial to adjust the position of the glue screen plate Align the hole with the electrode point position on the copper foil;

步骤二,用刮刀将已解冻的导电胶沿搅拌均匀,从胶桶内将导电胶铲出,均匀涂覆在刷胶网版印刷区域即金属网片的头部,要求导电胶涂覆长度不小于刷胶网版印刷区域宽度;Step 2: Stir the thawed conductive glue evenly with a scraper, shovel out the conductive glue from the glue bucket, and evenly coat it on the screen printing area where the glue is brushed, that is, the head of the metal mesh. Less than the width of the screen printing area;

步骤三,通过施加压力方法借助于刮条刮刀,将导电胶印刷到铜箔上;印刷时在刷胶网版的两端涂布导电胶,用刮刀对刷胶网版上的导电胶部位施加压力,同时朝刷胶网版另一端匀速移动左右来回印刷,导电胶在移动中被刮刀从印刷面部分的孔中挤压到铜箔上。Step 3: Print the conductive glue on the copper foil by applying pressure with the help of a scraper; during printing, apply the conductive glue on both ends of the glue-brush screen, and use a scraper to apply the conductive glue on the glue-brush screen. At the same time, the conductive glue is pressed from the holes of the printing surface to the copper foil by the scraper during the movement.

与现有技术相比,本实用新型的优点:Compared with the prior art, the advantages of the present utility model:

1、印刷精度高、误差小、印刷质量好等特点。1. High printing accuracy, small error, good printing quality and so on.

2、网版钢度大、弹性小,可以反复使用,减少成本浪费。2. The screen plate has high rigidity and low elasticity, and can be used repeatedly to reduce cost and waste.

3、印刷孔径、孔间距均匀准确,且印刷效率高,有利于提高员工作业效率。3. The printing aperture and hole spacing are uniform and accurate, and the printing efficiency is high, which is conducive to improving the working efficiency of employees.

附图说明Description of drawings

图1为刷胶网版平面示意图;Fig. 1 is the plane schematic diagram of brushing glue screen;

图2为钢网片开孔剖面图;Figure 2 is a sectional view of the opening of the steel mesh sheet;

图3为导电胶印刷工艺示意图;FIG. 3 is a schematic diagram of the conductive adhesive printing process;

图中,1-钢网片印刷区域,2-绷网保护区域,3-铝合金边框。In the figure, 1- stencil printing area, 2- stretch mesh protection area, 3- aluminum alloy frame.

具体实施方式Detailed ways

下面,结合附图进一步阐释本实用新型中所采用的技术内容:Below, the technical content adopted in the present utility model is further explained in conjunction with the accompanying drawings:

实施例1Example 1

本实用新型提供一种刷胶网版,所述刷胶网版包括矩形金属边框、绷网保护区域2以及金属网片;其中,所述金属边框形状与MWT光伏组件相适应,其中间为金属网片,所述金属网片通过绷网保护区连接到金属边框上;所述金属网片上有孔,所述孔根据使用需要设计在MWT光伏组件背面电极点位置处。本实施例中,所述金属边框采用铝合金材料制成,所述金属网片为钢网片。The utility model provides a glue-brush screen plate, the glue-brush screen plate includes a rectangular metal frame, a stretched mesh protection area 2 and a metal mesh sheet; wherein, the shape of the metal frame is adapted to the MWT photovoltaic module, and the middle is a metal frame Mesh, the metal mesh is connected to the metal frame through the stretched mesh protection area; the metal mesh has holes, and the holes are designed at the position of the electrode points on the back of the MWT photovoltaic module according to the needs of use. In this embodiment, the metal frame is made of an aluminum alloy material, and the metal mesh is a steel mesh.

图1所示为网版平面图示,图1中网版四周为铝合金边框3包裹,放置撞击挤压变形,增压牢固性,绷网保护区域2为采用不锈钢丝进行绷网。Figure 1 shows a plan view of the screen. In Figure 1, the screen is surrounded by an aluminum alloy frame 3, which is placed to impact and squeeze to deform, pressurized and firm, and the stretch mesh protection area 2 is stretched by stainless steel wire.

进一步的,所述金属网片的孔截面为梯形,上小下大,大的一侧孔径为1.35+-0.05mm。Further, the cross-section of the holes of the metal mesh is trapezoidal, the upper part is small and the lower part is large, and the diameter of the larger side is 1.35+-0.05mm.

图2为钢网片开孔剖面图,由于钢网片的厚度为0.3mm,为了确保印刷的导电胶形状为梯形柱体,故需要从印刷面涂覆导电胶通过压力印刷到刮印面,网版孔径为1.3mm,刮印面一侧为铜箔面。Figure 2 is a sectional view of the opening of the stencil sheet. Since the thickness of the stencil sheet is 0.3mm, in order to ensure that the shape of the printed conductive adhesive is a trapezoidal cylinder, it is necessary to apply the conductive adhesive from the printing surface to the squeegee surface through pressure printing. The aperture of the plate is 1.3mm, and the side of the scratch surface is the copper foil surface.

进一步的,所述绷网保护区采用不锈钢丝进行绷网,所述绷网与金属网片以及所述绷网与金属边框之间的连接处涂覆有保护胶。绷网和钢网片、铝合金边框3粘胶处不易脱胶,涂覆的保护胶可以有效保证印刷过程中网版的牢固度和张力,中间部分为导电胶的有效印刷区域,导电胶涂覆在印刷区域,施加一定的压力通过刮条的挤压将导电胶通过小孔径印刷到铜箔上。Further, the stretched net protection area is stretched with stainless steel wire, and the connection between the stretched net and the metal mesh and the stretched net and the metal frame is coated with protective glue. The stretched mesh, steel mesh sheet, and aluminum alloy frame 3 are not easy to be degummed. The coated protective glue can effectively ensure the firmness and tension of the screen during the printing process. The middle part is the effective printing area of the conductive glue, which is coated with conductive glue. In the printing area, a certain pressure is applied to print the conductive glue on the copper foil through a small aperture through the extrusion of the squeegee.

作为一种优选,所述金属边框采用铝合金材料制成,所述金属网片为钢网片。As a preference, the metal frame is made of an aluminum alloy material, and the metal mesh is a steel mesh.

刷胶网版为经过电学抛光的钢网片,通过精细抛光,增强内壁的光滑度有利于脱胶;其绷网上的涂覆保护胶保证足够的牢固度和张力,可适用标准印刷质量要求。本实用新型提供的印刷网版具有印刷精度高、误差小、印刷质量好等特点;且网版钢度大、弹性小,可以反复使用,减少成本浪费。The brushed screen is an electro-polished steel mesh. Through fine polishing, the smoothness of the inner wall is enhanced to facilitate degumming; the protective glue on the stretcher net ensures sufficient firmness and tension, and can be applied to standard printing quality requirements. The printing screen plate provided by the utility model has the characteristics of high printing precision, small error, good printing quality and the like; and the screen plate has high rigidity and small elasticity, can be used repeatedly, and reduces cost and waste.

实施例2Example 2

本实用新型还提供一种MWT光伏组件导电胶的印刷方法,所述印刷方法包括以下步骤:The utility model also provides a printing method for the conductive adhesive of the MWT photovoltaic module, the printing method comprising the following steps:

步骤一,打开网版夹具,将刷胶网版平稳地放入固定架内并推至限位挡块;锁紧所述刷胶网版;根据影像显示,旋转表盘来微调网版位置使参考孔对准软件上的十字标示,使孔对准铜箔上的电极点位置处;放下刮刀;Step 1, open the screen clamp, put the glue screen plate into the fixing frame smoothly and push it to the limit stop; lock the glue brush screen plate; according to the image display, rotate the dial to fine-tune the screen plate position to make reference Align the hole with the cross mark on the software, align the hole with the electrode point position on the copper foil; put down the scraper;

步骤二,用刮刀将已解冻的导电胶沿搅拌均匀,从胶桶内将导电胶铲出,均匀涂覆在刷胶网版印刷区域即金属网片的头部,要求导电胶涂覆长度不小于刷胶网版印刷区域宽度;Step 2: Stir the thawed conductive glue evenly with a scraper, shovel out the conductive glue from the glue bucket, and evenly coat it on the screen printing area where the glue is brushed, that is, the head of the metal mesh. Less than the width of the screen printing area;

步骤三,通过施加压力方法借助于刮条刮刀,将导电胶印刷到铜箔上;印刷时在刷胶网版的两端涂布导电胶,用刮刀对刷胶网版上的导电胶部位施加压力,同时朝刷胶网版另一端匀速移动左右来回印刷,导电胶在移动中被刮刀从印刷面部分的孔中挤压到铜箔上。Step 3: Print the conductive glue on the copper foil by applying pressure with the help of a scraper; during printing, apply the conductive glue on both ends of the glue-brush screen, and use a scraper to apply the conductive glue on the glue-brush screen. At the same time, the conductive glue is pressed from the holes of the printing surface to the copper foil by the scraper during the movement.

图3为导电胶印刷工艺示意图,图中A为导电胶、B为刮刀、C为有效印刷区域网孔、D为网版、E为载板、F为表盘、G为限位挡块、H为网版夹具。Figure 3 is a schematic diagram of the conductive adhesive printing process. In the figure, A is the conductive adhesive, B is the squeegee, C is the effective printing area mesh, D is the screen, E is the carrier, F is the dial, G is the limit stop, H For the screen fixture.

印刷原理:用网版作为版基,通过施加压力方法借助于刮条刮刀,将导电胶印刷到铜箔上。印刷时在网版的两端涂布导电胶,用刮板对网版上的导电胶部位施加一定压力,同时朝网版另一端匀速移动左右来回印刷,导电胶在移动中被刮条从印刷面部分的网孔中挤压到铜箔上,且胶点与电极点相对应。Printing principle: The screen plate is used as the plate base, and the conductive adhesive is printed on the copper foil by applying pressure with the help of a squeegee. When printing, apply conductive glue on both ends of the screen, apply a certain pressure to the conductive glue on the screen with a squeegee, and at the same time move to the other end of the screen at a constant speed to print back and forth. The mesh of the surface part is extruded onto the copper foil, and the glue dots correspond to the electrode dots.

本实用新型提供的MWT光伏组件导电胶印刷方法,通过该种印刷方法可以实现电池片背面正负电极点与刷胶胶点形成良好接触,从而形成导电回路。The MWT photovoltaic module conductive adhesive printing method provided by the utility model can realize good contact between the positive and negative electrode points on the back of the cell and the adhesive brushing points, thereby forming a conductive loop.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下还可以作出若干改进,这些改进也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the principles of the present invention, and these improvements should also be regarded as the present invention. The scope of protection of the utility model.

Claims (4)

1. A glue brushing screen is characterized by comprising a rectangular metal frame, a stretched net protection area and a metal mesh; the metal frame is adaptive to the MWT photovoltaic module in shape, a metal mesh is arranged in the middle of the metal frame, and the metal mesh is connected to the metal frame through a stretching net protection area; the metal mesh is provided with holes, and the holes are designed at the positions of back electrode points of the MWT photovoltaic module according to use requirements.
2. The screen printing plate of claim 1, wherein the cross section of the holes of the metal mesh is trapezoidal, the upper part is small, the lower part is large, and the diameter of the large side is 1.35+ -0.05 mm.
3. The glue-brushing screen printing plate as claimed in claim 2, wherein the screen stretching protection area is a stainless steel wire screen stretching area, and the joints between the screen stretching area and the metal mesh sheet and between the screen stretching area and the metal frame are coated with protection glue.
4. The screen printing plate of any one of claims 1 to 3, wherein the metal frame is made of an aluminum alloy material, and the metal mesh is a steel mesh.
CN201822250494.5U 2018-12-29 2018-12-29 Rubber-coated screen plate Expired - Fee Related CN209971826U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605919A (en) * 2018-12-29 2019-04-12 江苏日托光伏科技股份有限公司 A kind of brushing screen plate and printing method of MWT photovoltaic module conductive adhesive

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605919A (en) * 2018-12-29 2019-04-12 江苏日托光伏科技股份有限公司 A kind of brushing screen plate and printing method of MWT photovoltaic module conductive adhesive

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