CN209968521U

CN209968521U - Glass crushing system

Info

Publication number: CN209968521U
Application number: CN201920593412.9U
Authority: CN
Inventors: 郑小华
Original assignee: Shayang Hongrun Building Material Co Ltd
Current assignee: Shayang Hongrun Building Material Co Ltd
Priority date: 2019-04-28
Filing date: 2019-04-28
Publication date: 2020-01-21
Anticipated expiration: 2029-04-28

Abstract

The utility model discloses a glass crushing system belongs to glass production facility technical field. The device comprises a storage bin, a hopper, a crushing bin and a glass crushing bin, wherein a movable baffle mechanism is arranged between the storage bin and the hopper and is driven by a plate pulling mechanism arranged on the outer side of the hopper; a feeding pipe is arranged between the hopper and the crushing bin, the feeding pipe is of an L-shaped structure, one end of the feeding pipe is communicated with the hopper, the other end of the feeding pipe is communicated with the crushing bin, and a feeding mechanism is arranged in the feeding pipe; a crushing mechanism is arranged in the crushing bin; and a vibration motor is also arranged on the outer side of the hopper. The system effectively avoids the blockage of the hopper, and simultaneously avoids the continuous work of the feeding mechanism, the crusher and the dust remover, thereby reducing the mechanical abrasion degree; meanwhile, the opening and closing of the hopper can be controlled by arranging the movable baffle mechanism, so that the material storing and discharging processes are realized; through setting up feed mechanism, can effectual improvement cullet's rate of delivery.

Description

Glass crushing system

Technical Field

The utility model belongs to the technical field of glass production facility, in particular to broken system of glass.

Background

During the production process, some unqualified products or glass edges are generated. The unqualified products or glass edges are crushed into small glass blocks and then fall into a glass crushing bin, and the small glass blocks are returned to the kiln for secondary utilization, so that the resources are saved and the maximum utilization is realized.

However, in actual production, after the feeding is carried out in the use process of the existing glass crushing device, a feed opening is easy to block, a belt, a feeder and a dust remover need to work continuously for 24 hours, the energy consumption is high, the dust amount is large, and meanwhile, the mechanical abrasion and the labor intensity are increased. After a plurality of tests and reasons are analyzed, the fact that the large broken glass blocks easily clamp the feed opening is found, and therefore the feed opening is blocked. After the area of the feed opening is increased, the above problems cannot be effectively solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a broken system of glass to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a glass crushing system comprises a storage bin 1, a hopper 2, a crushing bin 3 and a glass crushing bin 4, wherein a movable baffle mechanism 5 is arranged between the storage bin 1 and the hopper 2, and the movable baffle mechanism 5 is driven by a plate pulling mechanism 10 arranged on the outer side of the hopper 2; a feeding pipe 6 is also arranged between the hopper 2 and the crushing bin 3, the feeding pipe 6 is of an L-shaped structure, one end of the feeding pipe 6 is communicated with the hopper 2, the other end of the feeding pipe is communicated with the crushing bin 3, and a feeding mechanism 7 is arranged in the feeding pipe; a crushing mechanism 8 is arranged in the crushing bin 3; and a vibration motor 9 is also arranged on the outer side of the hopper 2.

Preferably, the movable baffle mechanism 5 includes a movable baffle 51, a roller 52 located below the movable baffle 51, and a chute 53 located on the upper end surface of the hopper 2, the roller 52 is fixedly connected with the movable baffle 51 through a bracket, and the roller 52 is slidably disposed in the chute 53.

Preferably, the pulling plate mechanism 10 comprises a pulling rod 101 fixedly connected with the movable baffle 51, and a handle 102 is arranged at the end of the pulling rod 101.

Preferably, the feeding mechanism 7 comprises a feeding plate 71 and a vibration spring 72, the vibration spring 72 is fixedly arranged in the feeding pipe 6 through a bracket, and the other end of the vibration spring is fixedly connected with the bottom of the feeding plate 71; the vibrator 73 is provided at the middle of the bottom end of the feeding plate 71.

Preferably, the feeding end of the feeding plate 71 is located right below the hopper 2, the feeding plate 71 is arranged in an inclined manner, and the discharging end of the feeding plate is arranged downwards.

Preferably, the crushing mechanism 8 comprises a motor 81, a driving shaft 82 and a driven shaft 83; the driving shaft 82 is connected with a motor 81 through a coupling, a driving roller 84 is arranged outside the driving shaft 82, a driven roller 85 is arranged outside the driven shaft 82, and the driving shaft 82 is connected with a driven shaft 83 through a transmission mechanism.

Preferably, the driving roller 84 and the driven roller 85 are both provided with sharp teeth, and the sharp teeth on the driving roller 84 and the driven roller 85 are engaged with each other.

Preferably, the distance between the vibration motor 9 and the bottom of the hopper 2 is 1/5-2/3 of the height of the whole hopper 2.

Preferably, the glass crushing system is arranged on the ground through a frame, and a conveyor 11 is further arranged below the crushing bin 4.

Preferably, the side wall of the glass crushing bin 4 is also communicated with a dust remover 12 through a dust removing pipeline.

The utility model discloses the beneficial effect that technical scheme brought is: by arranging the storage bin, the storage amount or the storage time of the cullet can be effectively controlled, the blockage caused by too much stockpiling of the hopper is avoided, meanwhile, the continuous work of a feeding mechanism, a crusher and a dust remover is avoided, and the mechanical abrasion degree is reduced; the vibrating motor is arranged on the outer side of the hopper, so that the hopper can be further effectively prevented from being blocked; meanwhile, the opening and closing of the hopper can be controlled by arranging the movable baffle mechanism, so that the material storing and discharging processes are realized; through setting up feed mechanism, can effectual improvement cullet's rate of delivery.

Drawings

FIG. 1 is a schematic diagram of a glass breaking system according to an embodiment of the present invention;

FIG. 2 is a schematic structural view of the moving stop mechanism of FIG. 1;

FIG. 3 is a schematic structural view of the feeding mechanism of FIG. 1;

fig. 4 is a schematic view of the structure of the crushing mechanism of fig. 1.

In the figure: 1 storage bin, 2 hoppers, 3 crushing bins, 4 glass crushing bins, 5 moving baffle mechanisms, 6 feeding pipes, 7 feeding mechanisms, 8 crushing mechanisms, 9 vibrating motors, 10 pulling plate mechanisms, 11 conveyors, 12 dust removers, 51 moving baffles, 52 rollers, 53 chutes, 101 pulling rods, 102 handles, 71 feeding plates, 72 vibrating springs, 73 vibrators, 81 motors, 82 driving shafts, 83 driven shafts, 84 driving rollers, 85 driven rollers and 86 gears.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings.

In order to achieve the above object, the utility model provides a following technical scheme: referring to fig. 1, a glass crushing system comprises a storage bin 1, a hopper 2, a crushing bin 3, a cullet bin 4 and the storage bin 1 is used for storing large cullets, when the amount of the cullets reaches a certain degree or the storage time reaches a certain degree, a movable baffle 51 is opened to start discharging, so that the hopper 2 is prevented from being blocked, the feeding mechanism, the crusher and the dust remover are prevented from working ceaselessly, and the mechanical abrasion degree is reduced; the crushing bin 3 is used for crushing large glass cullet; the cullet bin 4 is used for storing the cullet after being crushed. Preferably, the bottom of the cullet bin 4 is also provided with a movable baffle mechanism 5, and the outer side of the movable baffle mechanism 5 is also provided with a plate pulling mechanism 10, so that the timed or quantitative discharging process is favorably realized. A movable baffle mechanism 5 is arranged between the storage bin 1 and the hopper 2, and the movable baffle mechanism 5 is driven by a pulling plate mechanism 10 arranged on the outer side of the hopper 2. Still be equipped with feed pipe 6 between hopper 2 and broken storehouse 3, feed pipe 6 is L shape structure, 6 one end of feed pipe and hopper 2 intercommunication, the other end and 3 intercommunications in broken storehouse are equipped with feed mechanism 7 in it. Feed mechanism 7 is arranged in carrying broken glass in the feeder pipe 6 broken glass to broken storehouse 3, can effectively avoid feeder pipe 6 to block up, has improved conveying efficiency. A crushing mechanism 8 is arranged in the crushing bin 3; and a vibration motor 9 is also arranged on the outer side of the hopper 2. Specifically, the vibration motor 9 is fixedly arranged outside the hopper 2 in a bolt mode, and is of the MVE200/15-120W type. When the vibration motor 9 works, the hopper 2 vibrates at the same time, so that the broken glass is prevented from blocking the hopper 2.

As shown in fig. 2, in the present embodiment, preferably, the movable barrier mechanism 5 includes a movable barrier 51, a roller 52 located below the movable barrier 51, and a sliding slot 53 located on the upper end surface of the hopper 2, the roller 52 is fixedly connected to the movable barrier 51 through a bracket, and the roller 52 is slidably disposed in the sliding slot 53. Specifically, a bracket is fixedly welded at the bottom of one side of the movable baffle 51, and a roller 52 is installed below the bracket.

Referring to fig. 1 and 2, in the present embodiment, preferably, the pulling plate mechanism 10 includes a pulling rod 101 fixedly connected to the moving baffle 51, and a handle 102 is disposed at a distal end of the pulling rod 101. Specifically, the pull rod 101, the movable baffle 51 and the handle 102 can be fixed by welding or clamping. During the use, can make pull rod 101 to keeping away from or being close to the direction motion of hopper 2 through handle 102 to the realization removes opening and shutting of baffle 51 to hopper 2, and then realizes storage and ejection of compact process.

Referring to fig. 3, in the present embodiment, preferably, the feeding mechanism 7 includes a feeding plate 71 and a vibration spring 72, the vibration spring 72 is fixedly disposed in the feeding pipe 6 through a bracket, and the other end of the vibration spring is fixedly connected to the bottom of the feeding plate 71; the vibrator 73 is provided at the bottom end center portion of the feeding plate 71. Specifically, a support is fixedly welded at the bottom of the horizontal end in the feeding pipe 6, a vibration spring 72 is welded at the top of the support, and a feeding plate 71 is welded at the top of the vibration spring 72. The number of the brackets and the vibration springs 72 is plural, and may be 4 in this embodiment. The vibrator 73 is provided at the bottom of the feeding plate 71 by means of a bolt connection. The vibrator 73 is an electromagnetic vibrator, and when the vibrator 73 works, the feeding plate 71 simultaneously vibrates, so that the conveying efficiency of the cullet is improved.

In this embodiment, it is preferable that the feeding end of the feeding plate 71 is located right below the hopper 2, the feeding plate 71 is disposed in an inclined manner, and the discharging end thereof is disposed downward. The design is favorable for enabling the cullet in the hopper 2 to directly fall on the feeding plate 71, so that the cullet pieces are conveyed to the crushing bin 3 under the dual actions of the vibrator 73 and the self gravity, the conveying efficiency is further improved, and material blockage is avoided.

As shown in fig. 4, in the present embodiment, it is preferable that the crushing mechanism 8 includes a motor 81, a driving shaft 82, and a driven shaft 83; the driving shaft 82 is connected with a motor 81 through a coupling, a driving roller 84 is arranged outside the driving shaft 82, a driven roller 85 is arranged outside the driven shaft 82, and the driving shaft 82 is connected with a driven shaft 83 through a transmission mechanism. Wherein, the driving roller 84 and the driving shaft 82, the driven roller 85 and the driven shaft 83 are connected by keys, and a speed reducer can be arranged between the motor 81 and the driving shaft 82. Specifically, the transmission mechanism is a gear transmission mechanism, and comprises two gears 86 which are respectively positioned on the driving shaft 82 and the driven shaft 83 and are meshed with each other, the two gears 86 are both arranged on the other side of the crushing bin 3 and are respectively connected with the driving shaft 82 and the driven shaft 83 (in a clamping manner), so that the driving shaft 82 and the driven shaft 83 synchronously rotate in opposite directions.

In this embodiment, it is preferable that the driving roller 84 and the driven roller 85 are provided with sharp teeth, and the sharp teeth on the driving roller 84 and the driven roller 85 are engaged with each other. Wherein, the sharp teeth, the driving roller 84 and the driven roller 85 are all of an integrated molding structure. The design is beneficial to improving the crushing effect of the glass.

In this embodiment, the distance between the vibration motor 9 and the bottom of the hopper 2 is preferably 1/5-2/3 of the height of the whole hopper 2. In the implementation process, the staff discovers that the distance between the vibrating motor 9 and the bottom of the hopper 2 is too far or too close, so that the smooth proceeding of the discharging process is not facilitated, and the good discharging effect is achieved only when the distance between the vibrating motor 9 and the bottom of the hopper 2 is within the range. In this embodiment, the distance between the vibration motor 9 and the bottom of the hopper 2 is 1/3 of the height of the whole hopper 2.

In this embodiment, preferably, the glass breaking system is installed on the ground through a frame, and a (belt) conveyor 11 is further installed below the breaking bin 4. The design is favorable for conveying the cullet in the crushing bin 4 to the next procedure through the conveyer, and the labor intensity of workers is saved.

In the embodiment, the side wall of the glass crushing bin 4 is preferably communicated with the dust remover 12 through a dust removing pipeline. The design is beneficial to removing dust in the glass breaking bin, and the dust amount in a workshop is reduced.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. A glass crushing system comprises a storage bin (1), a hopper (2), a crushing bin (3) and a glass crushing bin (4), and is characterized in that a movable baffle mechanism (5) is further arranged between the storage bin (1) and the hopper (2), and the movable baffle mechanism (5) is driven by a plate pulling mechanism (10) arranged on the outer side of the hopper (2); a feeding pipe (6) is further arranged between the hopper (2) and the crushing bin (3), the feeding pipe (6) is of an L-shaped structure, one end of the feeding pipe (6) is communicated with the hopper (2), the other end of the feeding pipe is communicated with the crushing bin (3), and a feeding mechanism (7) is arranged in the feeding pipe; a crushing mechanism (8) is arranged in the crushing bin (3); and a vibration motor (9) is also arranged on the outer side of the hopper (2).

2. The glass breaking system according to claim 1, wherein the moving baffle mechanism (5) comprises a moving baffle (51), a roller (52) positioned below the moving baffle (51) and a sliding groove (53) positioned on the upper end surface of the hopper (2), the roller (52) is fixedly connected with the moving baffle (51) through a bracket, and the roller (52) is slidably arranged in the sliding groove (53).

3. The glass breaking system according to claim 2, wherein the pulling plate mechanism (10) comprises a pulling rod (101) fixedly connected with the movable baffle (51), and a handle (102) is arranged at the end of the pulling rod (101).

4. The glass breaking system according to claim 1, wherein the feeding mechanism (7) comprises a feeding plate (71) and a vibrating spring (72), the vibrating spring (72) is fixedly arranged in the feeding pipe (6) through a bracket, and the other end of the vibrating spring is fixedly connected with the bottom of the feeding plate (71); and a vibrator (73) is arranged in the middle of the bottom end of the feeding plate (71).

5. The glass breaking system according to claim 4, wherein the feed plate (71) has a feed end located directly below the hopper (2), the feed plate (71) being arranged in an inclined manner and a discharge end thereof being arranged downwards.

6. The glass breaking system according to claim 1, characterized in that the breaking mechanism (8) comprises a motor (81), a driving shaft (82) and a driven shaft (83); the driving shaft (82) is connected with the motor (81) through a coupler, a driving roller (84) is arranged outside the driving shaft (82), a driven roller (85) is arranged outside the driven shaft (82), and the driving shaft (82) is connected with the driven shaft (83) through a transmission mechanism.

7. The glass breaking system according to claim 6, wherein the drive roll (84) and the driven roll (85) are each provided with tines, the tines on the drive roll (84) and the driven roll (85) engaging each other.

8. The glass breaking system according to claim 1, wherein the distance of the vibration motor (9) from the bottom of the hopper (2) is 1/5-2/3 of the entire height of the hopper (2).

9. A glass breaking system according to claim 1, characterized in that the glass breaking system is arranged on the ground by a frame, and a conveyor (11) is arranged below the breaking bin (3).

10. The glass breaking system according to claim 1, wherein the side wall of the cullet bin (4) is further in communication with a dust separator (12) via a dust removal conduit.