CN209967986U - An air purification device for a machining center - Google Patents
An air purification device for a machining center Download PDFInfo
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- CN209967986U CN209967986U CN201920614931.9U CN201920614931U CN209967986U CN 209967986 U CN209967986 U CN 209967986U CN 201920614931 U CN201920614931 U CN 201920614931U CN 209967986 U CN209967986 U CN 209967986U
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- 238000004887 air purification Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 96
- 239000000428 dust Substances 0.000 claims abstract description 81
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000005086 pumping Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 4
- 230000036541 health Effects 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract 7
- 230000005540 biological transmission Effects 0.000 abstract 3
- 238000003754 machining Methods 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及自动加工中心技术领域,具体涉及一种加工中心空气净化装置。The utility model relates to the technical field of automatic machining centers, in particular to an air purification device for a machining center.
背景技术Background technique
加工中心是从数控铣床发展而来的。与数控铣床的最大区别在于加工中心具有自动交换加工刀具的能力,通过在刀库上安装不同用途的刀具,可在一次装夹中通过自动换刀装置改变主轴上的加工刀具,实现多种加工功能。Machining centers are developed from CNC milling machines. The biggest difference from CNC milling machines is that the machining center has the ability to automatically exchange machining tools. By installing tools for different purposes on the tool magazine, the machining tools on the spindle can be changed through the automatic tool changer in one clamping to achieve a variety of machining. Function.
目前有多种零件对加工精度要求高,而且加工产量大,普通机床不能保证其加工精度,对这些零件需要采用加工中心进行加。很多机械工程师希望依靠加工中心的优良性能来生产出高精度的零件,但实际情况并非如此,加工中心由于粉尘的堆积导致加工出的零件的加工误差已经完全影响到了零件的精度要求,另外现有的加工中心在加工铸铁件时,灰尘较多,过多的灰尘不但导致加工中心寿命减短,也导致工人在更换工件时打开加工中心外罩,吸入过多的重金属和灰尘,影响其身体健康,还有就是现有空气净化装置在使用的时候,一般采用吸尘罩和吸尘电机的配合进行除尘,但是现有的吸尘罩高度固定不能够根据实际生产情况进行调整,进而不能够对加工中心进行很好的除尘,特别在加工的时候,灰尘乱飞很难彻底清除。为此,我们提出了一种加工中心空气净化装置来解决上述这些问题。At present, there are many kinds of parts that have high requirements on machining accuracy, and the machining output is large. Ordinary machine tools cannot guarantee their machining accuracy, so these parts need to be processed by machining centers. Many mechanical engineers hope to rely on the excellent performance of the machining center to produce high-precision parts, but this is not the case. The machining error of the parts processed by the machining center due to the accumulation of dust has completely affected the accuracy requirements of the parts. When machining iron castings, there is a lot of dust in the machining center. Excessive dust will not only shorten the life of the machining center, but also cause workers to open the machining center cover when replacing workpieces, inhaling too much heavy metals and dust, affecting their health. In addition, when the existing air purification device is in use, the dust removal is generally carried out by the cooperation of the vacuum hood and the vacuum motor. However, the height of the existing vacuum hood cannot be adjusted according to the actual production situation, and thus cannot be processed. The center has a good dust removal, especially during processing, it is difficult to completely remove the dust flying around. To this end, we propose a machining center air purification device to solve the above problems.
实用新型内容Utility model content
针对现有技术的不足,本实用新型公开了一种加工中心空气净化装置,能够解决现有的加工中心的空气净化装置不能够高效的对加工中心的灰尘进行处理,导致粉尘堆积在加工机器上,不仅影响了使用寿命还降低了加工精度,同时影响工作人员的健康。In view of the deficiencies of the prior art, the utility model discloses an air purification device for a machining center, which can solve the problem that the existing air purification device of the machining center cannot efficiently process the dust of the machining center, resulting in the accumulation of dust on the processing machine. , not only affects the service life but also reduces the processing accuracy, and affects the health of the staff.
本实用新型通过以下技术方案予以实现:一种加工中心空气净化装置,包括车间主体和加工中心主体,且加工中心主体位于车间主体内部,所述车间主体顶部中心固接有吸尘电机,所述吸尘电机进气端连通有吸尘管,所述吸尘管底部贯穿车间主体顶板内腔并连通有吸尘罩,所述吸尘罩顶部左右两侧对称固接有电动伸缩杆,且电动伸缩杆固定端顶部与车间主体顶板底部相固接,所述吸尘电机出气端连通有输尘管,所述输尘管远离吸尘电机的一端连通有除尘机构;The utility model is realized by the following technical solutions: an air purification device for a machining center, comprising a workshop main body and a machining center main body, and the machining center main body is located inside the workshop main body, and a dust suction motor is fixedly connected to the top center of the workshop main body, and the The suction end of the vacuum motor is connected with a vacuum pipe. The bottom of the vacuum pipe penetrates the inner cavity of the main roof of the workshop and is connected with a vacuum hood. The left and right sides of the top of the vacuum hood are symmetrically fixed with electric telescopic rods. The top of the fixed end of the telescopic rod is fixedly connected with the bottom of the top plate of the main body of the workshop, the air outlet end of the vacuum motor is connected with a dust conveying pipe, and the end of the dust conveying pipe away from the vacuum motor is connected with a dust removal mechanism;
所述除尘机构包括储水箱,且输尘管贯穿储水箱左侧壁,所述储水箱内腔左右两侧壁之间固接有过滤板,且输尘管位于过滤板上方,所述储水箱内腔底部右侧固接有水泵,所述水泵进水端连通有抽水管,所述水泵出水端连通有输水管,所述输水管顶部贯穿过滤板内腔并连通有洒水管,且洒水管位于输尘管上方,且洒水管位于输水管左侧,所述洒水管底部连通有喷水头。The dust removal mechanism includes a water storage tank, and the dust conveying pipe runs through the left side wall of the water storage tank. A filter plate is fixedly connected between the left and right side walls of the inner cavity of the water storage tank, and the dust conveying pipe is located above the filter plate. A water pump is fixedly connected to the right side of the bottom of the inner cavity, the water inlet end of the water pump is connected with a water pumping pipe, the water outlet end of the water pump is connected with a water delivery pipe, and the top of the water delivery pipe penetrates the inner cavity of the filter plate and is connected with a sprinkler pipe, and the sprinkler pipe It is located above the dust conveying pipe, and the sprinkler pipe is located on the left side of the water conveying pipe, and the bottom of the sprinkler pipe is connected with a sprinkler head.
优选的,所述车间主体顶板顶部右侧依次固接有两组支撑杆,所述支撑杆顶部固接有固定环,且固定环套接在输尘管外壁上。Preferably, two sets of support rods are sequentially fixed on the right side of the top of the roof of the main body of the workshop, and a fixing ring is fixed on the top of the support rod, and the fixing ring is sleeved on the outer wall of the dust conveying pipe.
优选的,所述吸尘管为可伸缩的波纹管。Preferably, the dust suction pipe is a retractable corrugated pipe.
优选的,所述抽水管远离水泵的一端固接有过滤网。Preferably, a filter screen is fixedly connected to one end of the water pumping pipe away from the water pump.
优选的,所述喷水头的数量为若干组,且若干组喷水头呈阵列状排布。Preferably, the number of the water spray heads is several groups, and the several groups of water spray heads are arranged in an array.
优选的,所述储水箱右侧壁下方连通有进水管,且进水管位于过滤板下方。Preferably, a water inlet pipe is connected under the right side wall of the water storage tank, and the water inlet pipe is located below the filter plate.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型通过设置吸尘电机、吸尘罩、吸尘管、电动伸缩杆和输尘管,使得在电动伸缩杆的带动下能够上下调整吸尘罩与加工中心之间的距离,进而提高了吸尘罩的吸尘效率,避免粉尘堆积在加工机器上;通过设置水泵、抽水管、输水管、洒水管、喷水头和过滤板,使得收集得到的粉尘输送到储水箱后,能够及时的通过洒水管进行喷水,进而及时的对收集的粉尘进行处理,再通过过滤板过滤后使喷洒的水能够重复进行利用,节约了资源。The utility model is provided with a dust collecting motor, a dust hood, a dust suction pipe, an electric telescopic rod and a dust conveying pipe, so that the distance between the dust suction hood and the machining center can be adjusted up and down under the driving of the electric telescopic rod, thereby improving the The dust collection efficiency of the dust hood can prevent dust from accumulating on the processing machine; by setting water pumps, water pipes, water pipes, sprinkler pipes, sprinkler heads and filter plates, the collected dust can be transported to the water storage tank in a timely manner. Water is sprayed through the sprinkler pipe, and the collected dust is processed in time, and then the sprayed water can be reused after being filtered through the filter plate, saving resources.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是实用新型的结构示意图;Fig. 1 is the structural representation of utility model;
图2是实用新型中除尘机构的结构示意图。Figure 2 is a schematic structural diagram of a dust removal mechanism in the utility model.
附图标记如下:1-车间主体、101-支撑杆、102-固定环、2-加工中心主体、3-吸尘电机、4-吸尘管、5-吸尘罩、6-电动伸缩杆、7-输尘管、8-除尘机构、9-储水箱、901-进水管、10-过滤板、11-水泵、12-抽水管、1201-过滤网、13-输水管、14-洒水管、15-喷水头。The reference numerals are as follows: 1-workshop main body, 101-support rod, 102-fixing ring, 2-machining center main body, 3-suction motor, 4-suction pipe, 5-dust hood, 6-electric telescopic rod, 7-dust pipe, 8-dust removal mechanism, 9-water storage tank, 901-water inlet pipe, 10-filter plate, 11-water pump, 12-water pumping pipe, 1201-filter screen, 13-water delivery pipe, 14-sprinkling pipe, 15-Sprinkler head.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参看图1-2:一种加工中心空气净化装置,包括车间主体1和加工中心主体2,且加工中心主体2位于车间主体1内部,车间主体1顶部中心固接有吸尘电机3,吸尘电机3进气端连通有吸尘管4,吸尘管4底部贯穿车间主体1顶板内腔并连通有吸尘罩5,吸尘罩5顶部左右两侧对称固接有电动伸缩杆6,且电动伸缩杆6固定端顶部与车间主体1顶板底部相固接,吸尘电机3出气端连通有输尘管7,输尘管7远离吸尘电机3的一端连通有除尘机构8;Referring to Figure 1-2: an air purification device for a machining center, including a workshop
除尘机构8包括储水箱9,且输尘管7贯穿储水箱9左侧壁,储水箱9内腔左右两侧壁之间固接有过滤板10,且输尘管7位于过滤板10上方,储水箱9内腔底部右侧固接有水泵11,水泵11进水端连通有抽水管12,水泵11出水端连通有输水管13,输水管13顶部贯穿过滤板10内腔并连通有洒水管14,且洒水管14位于输尘管7上方,且洒水管14位于输水管13左侧,洒水管14底部连通有喷水头15。The dust removal mechanism 8 includes a
具体的,车间主体1顶板顶部右侧依次固接有两组支撑杆101,支撑杆101顶部固接有固定环102,且固定环102套接在输尘管7外壁上,这样设置使得除尘管在吸尘电机工作时,能够更加稳定的固定在车间主体顶板上。Specifically, two sets of
具体的,吸尘管4为可伸缩的波纹管,这样设置使得在电动伸缩杆的带动下吸尘罩能够上下调整,进而调整吸尘罩与加工中心主体之间的距离,进而提高吸尘效率。Specifically, the
具体的,抽水管12远离水泵11的一端固接有过滤网1201,这样设置使得水泵通过抽水管抽水时,过滤网能够起到过滤的作用,避免储水箱沉淀物堵塞水泵。Specifically, a
具体的,喷水头15的数量为若干组,且若干组喷水头15呈阵列状排布,这样设置使得能够更加均匀的通过喷水头喷水,进而充分的对粉尘进行喷洒,提高除尘效率。Specifically, the number of
具体的,储水箱9右侧壁下方连通有进水管901,且进水管901位于过滤板10下方,这样设置使得能够通过进水管将储水箱内的污水排出,同时可以通过进水管向储水箱加水。Specifically, a
本实用新型在使用时,在加工中心本体2开始工作时,启动电动伸缩杆6,电动伸缩杆6伸缩推动吸尘罩5上下运动,进而可以根据加工零件的不同对吸尘罩5的高度进行调整,从而提高吸尘效率;然后启动吸尘电机3,吸尘电机3通过吸尘罩5和吸尘管4,将加工中心内加工过程产生的粉尘进行抽送到输尘管7中,然后排放到储水箱9内进行进一步处理。When the utility model is in use, when the
粉尘进入到储水箱9后,启动水泵11,水泵11将过滤板10下方的清水通过抽水管12和过滤网1201的过滤后,抽送到输水管13中,然后通过洒水管14和喷水头15对过滤板10上方的粉尘进行喷水处理,进而使粉尘快速的沉淀,避免粉尘乱飞,喷洒后的清水通过过滤板10过滤后,重新进入到过滤板10下方,并重复进行使用,节约了资源。After the dust enters the
上述实施例中所提到的水泵、吸尘电机和电动伸缩杆均为本领域技术人员所掌握的成熟技术,在本实施例中仅对其进行使用,未进行改变,且水泵、吸尘电机和电动伸缩杆均设有与其相互配合的开关,且开关位置可根据工作环境进行设定,且两组电动伸缩杆为同步伸缩杆。The water pump, the vacuum motor and the electric telescopic rod mentioned in the above embodiments are all mature technologies mastered by those skilled in the art. In this embodiment, they are only used without modification. Both the electric telescopic rod and the electric telescopic rod are provided with switches that cooperate with them, and the switch position can be set according to the working environment, and the two sets of electric telescopic rods are synchronous telescopic rods.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115254862A (en) * | 2022-08-01 | 2022-11-01 | 巢湖云海镁业有限公司 | An environmentally friendly cleaning device for air dust adsorption |
| CN119057663A (en) * | 2024-11-04 | 2024-12-03 | 江苏佑热高温材料有限公司 | Grinding device for automobile parts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115254862A (en) * | 2022-08-01 | 2022-11-01 | 巢湖云海镁业有限公司 | An environmentally friendly cleaning device for air dust adsorption |
| CN119057663A (en) * | 2024-11-04 | 2024-12-03 | 江苏佑热高温材料有限公司 | Grinding device for automobile parts |
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