CN209965202U

CN209965202U - Small-size fodder cooked flake wrapping machine that compaction rate is high

Info

Publication number: CN209965202U
Application number: CN201920099693.2U
Authority: CN
Inventors: 沈炎敏; 梁兴旺
Original assignee: Fengning Manchu Autonomous County Jinqiao Agricultural Development Co Ltd
Current assignee: Fengning Manchu Autonomous County Jinqiao Agricultural Development Co Ltd
Priority date: 2019-01-22
Filing date: 2019-01-22
Publication date: 2020-01-21
Anticipated expiration: 2029-01-22

Abstract

The utility model discloses a small feed cake press with high compaction rate, which structurally comprises a base, a workbench and a top plate, and has the following beneficial effects that in order to solve the problems that the novel small feed cake press with high compaction rate in the prior art is easy to loosen during processing and compaction, has low forming efficiency and high processing cost, an extrusion mechanism and a compaction mechanism are designed, the temperature of a heating plate can be adjusted during cake pressing, then the material is extruded at the inner side of an extrusion plate combination of the compaction mechanism, then the bottom plate is heated, and simultaneously the air cylinder drives the punch rod to press downwards, simultaneously, the heating top plate is heated to extrude and heat the material, the miniature push rod shrinks after compaction is finished, an operator wears gloves to move cake blocks from the right side of the positioning ring for collection, the compaction efficiency is high during processing, the cake blocks are not easy to loosen, the cake blocks can be adjusted according to the required dryness, and the function of high-efficiency compaction is realized.

Description

Small-size fodder cooked flake wrapping machine that compaction rate is high

Technical Field

The utility model discloses feed processing relates to technical field, in particular to small-size fodder cooked flake wrapping machine that compaction rate is high.

Background

The feed is a general term of food of all animals raised by people, a common feed in a narrower sense mainly refers to food of animals raised in agriculture or animal husbandry, the feed comprises feed raw materials of more than ten varieties such as soybean, bean pulp, corn, fish meal, amino acid, miscellaneous meal, additives, whey powder, grease, meat and bone meal, grains, sweet sorghum and the like, the feed can be prepared according to different purposes when being processed, the cake feed is convenient to use, the market demand is higher and higher, along with the rapid development of scientific technology, the small feed cake press with high compaction rate is also technically improved, but the small feed cake press with high compaction rate in the prior art is easy to loosen during processing and compaction, the forming efficiency is low, the processing cost is high, and the small feed cake press with high compaction rate in the prior art is inconvenient to discharge and process by manual feeding, resulting in a problem of a large amount of manual work.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome the prior art not enough, the small-size fodder cooked flake wrapping machine that the compaction rate is high is proposed at present to solve the novel small-size fodder cooked flake wrapping machine that the compaction rate is high of prior art and loose easily when the processing compaction, the shaping is inefficient, the inconvenient problem of manual feeding in addition, thereby reached high efficiency compaction and the reinforced effect of automatic control.

(II) technical scheme

The utility model discloses a following technical scheme realizes: the utility model provides a small-sized feed cake press with high compaction rate, which comprises a base, a workbench, a top plate, a protective cover, a mounting rack, a solenoid valve, a gas source processor, a control panel, an extrusion mechanism, a feeding device and a compaction mechanism, wherein the top end of the base is welded with the workbench, the middle part of the rear side of the base is welded with the top plate through a support plate, the middle part of the workbench is bolted with the extrusion mechanism through a nut, the left side of the top end of the top plate is bolted with the feeding device through a nut, the rear side of the top end of the top plate is bolted with the mounting rack through a nut, the middle front part of the top end of the top plate is bolted with the compaction mechanism through a nut, the right side of the top end of the top plate is bolted with the control panel through a nut, the top part of the feeding device is bolted with the protective cover, the inside left side of solenoid valve bonds through organic glue and air source treater, extrusion mechanism includes holding ring, heating bottom plate, first miniature push rod, the miniature push rod of second and stripper plate, holding ring inside bottom cup joints each other with heating bottom plate, the inside right back side of holding ring welds with first miniature push rod, the inside right back side of holding ring and the miniature push rod of second to the miniature push rod of second is located first miniature push rod left side, first miniature push rod front end and the miniature push rod front end of second all weld with the stripper plate, the holding ring bottom carries out bolted connection through nut and workstation, the heating bottom plate bottom is laminated with the workstation each other, feeding device includes outer frame, first shelves pole, second shelves pole, removal lath, first supporting seat, second, micro motor, fixture block, supporting seat, The outer frame comprises an outer frame inner left top and a first gear rod, the outer frame inner right top is welded with a second gear rod, the outer frame inner middle is mutually spliced with a movable lath through a cross rod, the outer frame inner left side is in bolted connection with a first supporting seat through a nut, the outer frame middle right side is in bolted connection with a second supporting seat through a nut, the movable lath middle top is spliced with a fixture block through a fixing rod, the rear end of the movable lath is bonded with the feeding pipe through organic glue, the front end of the first supporting seat and the front end of the second supporting seat are mutually meshed through a gear and a chain, the chain top is sleeved with the left side at the left side, the second supporting seat rear side top is spliced with a micro motor, and the outer surface rear side of the feeding pipe is spliced with the connecting joint, the utility model discloses a pneumatic control device, including outer frame, ram, cylinder, heating roof, solenoid valve, air source treater, heating bottom plate, first miniature push rod, second miniature push rod, micro motor, cylinder and heating roof, frame bottom carries out bolted connection through nut and roof, frame top carries out bolted connection through nut and safety cover, compacting mechanism includes cylinder, ram, regulation and revolves handle, connecting plate and heating roof, the cylinder middle part is pegged graft with the ram each other, ram surface top cup joints each other with the regulation, the ram bottom welds with the connecting plate, the connecting plate bottom carries out bolted connection through nut and heating roof, the cylinder bottom carries out bolted connection through nut and roof, solenoid valve, air source treater, heating bottom plate, first miniature push rod, second miniature push rod, micro motor, cylinder and heating roof all are connected with the control panel.

Furthermore, the fixture block is provided with two altogether, installs respectively in removing lath middle part top and middle part below.

Furthermore, the bottom of the outer frame is in a hollow shape like an inverted T.

Furthermore, the number of the first miniature push rods and the number of the second miniature push rods are four, the number of the extrusion plates is four, and each first miniature push rod, each second miniature push rod and one extrusion plate form an independent extrusion side plate.

Furthermore, two nut mounting hole grooves are formed in the front end of the extrusion plate in a pouring fusion mode.

Furthermore, a wide-mouth discharging sleeve opening is sleeved at the bottom of the feeding pipe.

Furthermore, the middle part of the right side of the positioning ring is in an opening shape.

Further, the left side and the right side of base are pour respectively and are fused the installation fixed plate, and the installation fixed plate is all pour and is fused two nut mounting hole grooves.

Furthermore, the bottom of the top plate at the corresponding mounting position of the outer frame and the top plate is in an inverted T-shaped hollow shape, and the size of the inverted T-shaped hollow shape is equal to that of the outer frame.

Further, the base, the workbench and the top plate are all made of alloy materials.

(III) advantageous effects

Compared with the prior art, the utility model, following beneficial effect has:

1) the small-size fodder cooked flake wrapping machine that is high for solving the novel compaction rate of prior art is loose easily when processing the compaction, the shaping inefficiency, lead to the problem that the processing cost is high, extruding mechanism and compacting mechanism have been designed, the temperature of hot plate can be adjusted well during the pressed cake, then extrude the material at compacting mechanism's stripper plate combination inboard, then the heating bottom plate heating, the cylinder drives the jumper bar and pushes down simultaneously, the heating roof heating extrudees the heating to the material simultaneously, the miniature push rod shrink after the compaction is good, the operator wears gloves and removes the cake piece from the holding ring right side and collects, add man-hour compaction efficiently, be difficult to loose, can also adjust according to the quality of needs, the function of high efficiency compaction has been realized.

2) The small-size fodder cooked flake wrapping machine that is high for solving the novel compaction rate of prior art is adding man-hour the ejection of compact inconvenient, often adopt the manual work reinforced, lead to the problem that manual work is big, feeding device has been designed, take over the attach fitting and external material during use and be connected, then add man-hour when micro motor carries out the transmission with the chain and drives the dystopy piece and transmit to the bottom, the inlet pipe that will drive behind the fixture block drive removal lath of bottom carries out the right side and removes and carry out the unloading, when the dystopy piece of unloading was transmitted to the top, the fixture block that will drive the top carries out quick withdrawal, cooperation discharge switch control, the reinforced function of automatic control has been realized.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the extruding mechanism of the present invention;

FIG. 3 is a schematic structural view of the feeding device of the present invention;

FIG. 4 is a schematic view of the compaction mechanism of the present invention;

FIG. 5 is a rear view of the base, the table and the top plate of the present invention;

in the figure: a base-1, a workbench-2, an extrusion mechanism-3, a top plate-4, a feeding device-5, a protective cover-6, a mounting rack-7, a compacting mechanism-8, an electromagnetic valve-9, a gas source processor-10, a control screen-11, a positioning ring-301, a heating bottom plate-302, a first micro push rod-303, a second micro push rod-304, an extrusion plate-305, an outer frame-501, a first stop rod-502, a second stop rod-503, a moving lath-504, a first supporting seat-505, a second supporting seat-506, a micro motor-507, a clamping block-508, a feeding pipe-509, an abnormal positioning block-5010, a connecting joint-5011, a cylinder-801, a punching rod-802, an adjusting knob-803, a regulating knob-5011, Connecting plate-804, heating top plate-805.

Detailed Description

In the technical scheme:

the device comprises an extrusion mechanism-3, a feeding device-5, a compacting mechanism-8, a positioning ring-301, a heating bottom plate-302, a first micro push rod-303, a second micro push rod-304, an extrusion plate-305, an outer frame-501, a first stop rod-502, a second stop rod-503, a moving lath-504, a first support seat-505, a second support seat-506, a micro motor-507, a fixture block-508, a feeding pipe-509, an abnormal block-5010, a connecting joint-5011, a cylinder-801, a punch rod-802, an adjusting knob-803, a connecting plate-804 and a heating top plate-805.

The base-1, the workbench-2, the top plate-4, the protective cover-6, the mounting rack-7, the electromagnetic valve-9, the air source processor-10 and the control screen-11 are necessary connection components for realizing the technical proposal of the utility model.

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, 2, 3, 4 and 5, the present invention provides a small-sized fodder cake press with high compaction rate: comprises a base 1, a workbench 2, a top plate 4, a protective cover 6, an installation frame 7, a solenoid valve 9, an air source processor 10, a control panel 11, an extrusion mechanism 3, a feeding device 5 and a compaction mechanism 8, wherein the top end of the base 1 is welded with the workbench 2, the middle part of the rear side of the base 1 is welded with the top plate 4 through a support plate, the middle part of the workbench 2 is in bolt connection with the extrusion mechanism 3 through a nut, the left side of the top end of the top plate 4 is in bolt connection with the feeding device 5 through a nut, the rear side of the top end of the top plate 4 is in bolt connection with the installation frame 7 through a nut, the middle front part of the top end of the top plate 4 is in bolt connection with the compaction mechanism 8 through a nut, the right side of the top end of the top plate 4 is in bolt connection with the control panel 11 through a, the left side inside the electromagnetic valve 9 is bonded with the air source processor 10 through organic glue, the extrusion mechanism 3 comprises a positioning ring 301, a heating bottom plate 302, a first micro push rod 303, a second micro push rod 304 and an extrusion plate 305, the bottom of the inner side of the positioning ring 301 is sleeved with the heating bottom plate 302, the right back side inside the positioning ring 301 is welded with the first micro push rod 303, the right back side inside the positioning ring 301 is connected with the second micro push rod 304, the second micro push rod 304 is located on the left side of the first micro push rod 303, the front end of the first micro push rod 303 and the front end of the second micro push rod 304 are both welded with the extrusion plate 305, the bottom end of the positioning ring 301 is connected with the workbench 2 through a bolt and a nut, the bottom end of the heating bottom plate 302 is attached with the workbench 2, the feeding device 5 comprises an outer frame 501, a first baffle rod 502, a second baffle rod 503, a moving plate strip 504, The micro motor 507, the clamping block 508, the feeding pipe 509, the heterotopic block 5010 and the connecting joint 5011, the left top part of the inner side of the outer frame 501 is welded with the first stop rod 502, the right top part of the inner side of the outer frame 501 is welded with the second stop rod 503, the middle part of the inner side of the outer frame 501 is inserted with the movable lath 504 through the cross rod, the left side of the inner middle of the outer frame 501 is connected with the first supporting seat 505 through the nut and the bolt, the right side of the middle part of the outer frame 501 is connected with the second supporting seat 506 through the nut and the bolt, the upper part of the middle part of the movable lath 504 is inserted with the clamping block 508 through the fixed rod, the rear end of the movable lath 504 is bonded with the feeding pipe 509 through the organic glue, the front end of the first supporting seat 505 and the front end of the second supporting seat 506 are mutually meshed with the chain through the gear, the heterotopic block 501, the bottom end of the outer frame 501 is in bolted connection with the top plate 4 through a nut, the top of the outer frame 501 is in bolted connection with the protective cover 6 through a nut, the compacting mechanism 8 comprises a cylinder 801, a plunger 802, an adjusting knob 803, a connecting plate 804 and a heating top plate 805, the middle of the cylinder 801 is inserted into the plunger 802, the top of the outer surface of the plunger 802 is sleeved with the adjusting knob 803, the bottom end of the plunger 802 is welded with the connecting plate 804, the bottom of the connecting plate 804 is in bolted connection with the heating top plate 805 through a nut, the bottom of the cylinder 801 is in bolted connection with the top plate 4 through a nut, the electromagnetic valve 9, the air source processor 10, the heating bottom plate 302, the first micro push rod 303, the second micro push rod 304, the micro motor 507, the cylinder 801 and the heating top plate 805 are all electrically connected.

The two clamping blocks 508 are respectively arranged above and below the middle of the movable lath 504 and can respectively perform left-right movement transmission.

Wherein, outer frame 501 bottom is the fretwork form of falling T word, can be convenient for remove the inlet pipe.

The number of the first micro push rods 303 and the number of the second micro push rods 304 are four, the number of the extrusion plates 305 is four, each of the first micro push rods 303, the second micro push rods 304 and one extrusion plate 305 form an independent extrusion side plate, and four extrusion modules forming a circular cake shape can be provided at the same time.

Two nut mounting hole grooves are formed in the front end of the extrusion plate 305 in a pouring and fusing mode, and the extrusion die can be mounted according to cakes with different shapes.

Wherein, the bottom of the feeding pipe 509 is sleeved with a wide-mouth discharging sleeve mouth, which is convenient for discharging.

The middle part of the right side of the positioning ring 301 is in an opening shape, so that a compacted ice block can be moved out, and cake taking is facilitated.

Wherein, the left side and the right side of base 1 are pour respectively and are fused the installation fixed plate, and the installation fixed plate is all pour and is fused two nut mounting hole grooves, and the fixed mounting of being convenient for ensures the stability of adding man-hour.

The bottom of the top plate 4 at the corresponding installation position of the outer frame 501 and the top plate 4 is in an inverted T-shaped hollow shape, and the size of the inverted T-shaped hollow shape is equal to that of the outer frame 501.

The base 1, the workbench 2 and the top plate 4 are made of alloy materials.

The gas source processor 10 described in this patent is an element that works by the force generated by the pressure or expansion of gas, that is, a mechanical member that converts the elastic energy of compressed air into kinetic energy, and the heating top plate 805 converts the electric energy into heat energy to heat an object, which is a form of electric energy utilization.

The working principle is as follows: the small-sized feed cake pressing machine with high compaction rate is firstly installed at a position to be used, and because the left side and the right side of the base 1 are respectively poured and fused with the installation fixing plates which are respectively poured and fused with the two nut installation hole grooves, the fixed installation is convenient, the stability in processing is ensured, then the connecting joint 5011 is connected with the external material connecting pipe, the temperature of the cake to be pressed is firstly adjusted before the use, the humidity of the finished product of the cake to be pressed, the stamping pressure of the adjusting cylinder 801, the feeding speed of the feeding device 5 and the discharging position of the discharging sleeve opening are adjusted, then an operator must take the heat insulation head sleeve when processing is started, then open a switch on the control screen 11, when the micro motor 507 drives the chain to drive the eccentric block 5010 to drive the bottom, the clamping block 508 at the bottom can be driven to drive the feeding pipe 509 behind the movable lath 504 to move right, the middle part of the combination of the extrusion plates 305 is moved for blanking, blanking is carried out according to cakes to be formed, when the blanking ectopic block 5010 is transmitted to the top, the fixture block 508 at the top is driven to retract rapidly, simultaneously, the bottom plate 805 is heated, the air cylinder 801 drives the punch stem 802 to press downwards, simultaneously, the top plate 805 is heated to extrude and heat the materials, the micro push rod shrinks after compaction, an operator wears gloves to move the cake blocks away from the right side of the positioning ring 301 for collection, then carry out endless unloading pressure cake processing, also can place a collection box in feeding device 5 bottoms, prevent that the ejection of compact from withdrawing the back mouth of pipe material and drop, this device is adding man-hour compaction efficiency height, is difficult to loose, can also adjust according to the quality of needs, and automatic unloading simple operation surely has good controllability, can carry out the speed unloading according to the speed of processing and the efficiency of pressing the cake.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a small-size fodder cooked flake wrapping machine that compaction rate is high, includes base (1), workstation (2), roof (4), safety cover (6), mounting bracket (7), solenoid valve (9), air source treater (10) and control panel (11), its characterized in that: the device is characterized by further comprising an extrusion mechanism (3), a feeding device (5) and a compaction mechanism (8), wherein the top end of the base (1) is welded with the workbench (2), the middle part of the rear side of the base (1) is welded with the top plate (4) through a supporting plate, the middle part of the workbench (2) is in bolted connection with the extrusion mechanism (3) through nuts, the left side of the top end of the top plate (4) is in bolted connection with the feeding device (5) through nuts, the rear side of the top end of the top plate (4) is in bolted connection with the mounting frame (7) through nuts, the middle front part of the top end of the top plate (4) is in bolted connection with the compaction mechanism (8) through nuts, the right side of the top end of the top plate (4) is in bolted connection with the control screen (11) through nuts, the top part of the feeding device (5) is in bolted connection with the protective cover (6) through nuts, and the middle, the left side in the electromagnetic valve (9) is bonded with the air source processor (10) through organic glue, the extrusion mechanism (3) comprises a positioning ring (301), a heating bottom plate (302), a first micro push rod (303), a second micro push rod (304) and an extrusion plate (305), the bottom of the inner side of the positioning ring (301) is mutually sleeved with the heating bottom plate (302), the right back side in the positioning ring (301) is welded with the first micro push rod (303), the right back side in the positioning ring (301) is welded with the second micro push rod (304), the second micro push rod (304) is positioned on the left side of the first micro push rod (303), the front ends of the first micro push rod (303) and the second micro push rod (304) are welded with the extrusion plate (305), the bottom end of the positioning ring (301) is in bolted connection with the workbench (2) through nuts, the bottom end of the heating bottom plate (302) is mutually laminated with the workbench (2), the feeding device (5) comprises an outer frame (501), a first stopper rod (502), a second stopper rod (503), a movable lath (504), a first supporting seat (505), a second supporting seat (506), a micro motor (507), a clamping block (508), a feeding pipe (509), an abnormal block (5010) and a connecting joint (5011), wherein the left top of the inner side of the outer frame (501) is welded with the first stopper rod (502), the right top of the inner side of the outer frame (501) is welded with the second stopper rod (503), the middle of the inner side of the outer frame (501) is spliced with the movable lath (504) through a cross rod, the left side of the inner part of the outer frame (501) is bolted with the first supporting seat (505) through a nut, the right side of the inner part of the outer frame (501) is bolted with the second supporting seat (506) through a nut, the upper part of the middle of the movable lath (504) is spliced with the clamping block (508), the rear end of the movable lath (504) is bonded with the feeding pipe (509) through organic glue, the front ends of the first supporting seat (505) and the second supporting seat (506) are meshed with each other through a gear and a chain, an abnormal block (5010) is sleeved on the left side of the top of the chain, the top of the rear side of the second supporting seat (506) is connected with the micro motor (507) in an inserting mode, the rear side of the outer surface of the feeding pipe (509) is connected with a connecting joint (5011) in an inserting mode, the bottom end of the outer frame (501) is connected with the top plate (4) through a nut in a bolt mode, the top of the outer frame (501) is connected with the protective cover (6) through a nut in a bolt mode, the compacting mechanism (8) comprises a cylinder (801), a punch rods (802), an adjusting knob (803), a connecting plate (804) and a heating top plate (805), and the middle of the, the top of the outer surface of the plunger (802) is mutually sleeved with an adjusting knob (803), the bottom end of the plunger (802) is welded with a connecting plate (804), the bottom of the connecting plate (804) is in bolted connection with a heating top plate (805) through a nut, the bottom of the cylinder (801) is in bolted connection with a top plate (4) through a nut, the electromagnetic valve (9), the air source processor (10), the heating bottom plate (302), the first micro push rod (303), the second micro push rod (304), the micro motor (507), the cylinder (801) and the heating top plate (805) are all electrically connected with the control screen (11), and the control screen (11) is electrically connected with an external power supply.

2. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the two clamping blocks (508) are arranged and are respectively arranged above the middle part and below the middle part of the movable lath (504).

3. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the bottom of the outer frame (501) is in a hollow shape like an inverted T.

4. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the number of the first micro push rods (303) and the number of the second micro push rods (304) are four, the number of the extrusion plates (305) is four, and each first micro push rod (303), each second micro push rod (304) and one extrusion plate (305) form an independent extrusion side plate.

5. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: two nut mounting hole grooves are poured and fused at the front end of the extrusion plate (305).

6. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the bottom of the feeding pipe (509) is sleeved with a wide-mouth discharging sleeve opening.

7. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the middle part of the right side of the positioning ring (301) is in an opening shape.

8. A compact high compaction rate fodder flatbread machine as claimed in claim 1, characterized in that: the left side and the right side of the base (1) are respectively poured and fused with an installation fixing plate, and the installation fixing plates are all poured and fused with two nut installation hole grooves.