CN209957668U - Efficient emulsifier for emulsion explosive production - Google Patents

Efficient emulsifier for emulsion explosive production Download PDF

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Publication number
CN209957668U
CN209957668U CN201920102310.2U CN201920102310U CN209957668U CN 209957668 U CN209957668 U CN 209957668U CN 201920102310 U CN201920102310 U CN 201920102310U CN 209957668 U CN209957668 U CN 209957668U
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CN
China
Prior art keywords
flange
emulsion
outer side
stator
bottom end
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Expired - Fee Related
Application number
CN201920102310.2U
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Chinese (zh)
Inventor
张福国
王利民
王仲民
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Alashan Zuoqi North Peace Chemical Co Ltd
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Alashan Zuoqi North Peace Chemical Co Ltd
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Priority to CN201920102310.2U priority Critical patent/CN209957668U/en
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Publication of CN209957668U publication Critical patent/CN209957668U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a high-efficient emulgator is used in emulsion explosive production relates to explosive processing equipment field, including the emulsion jar, the inboard that the bottom of emulsion jar is close to the landing leg is provided with the discharge gate, the middle part embedding on the top of cover is provided with emulsification mechanism, and the opposite side that the top of cover is close to emulsification mechanism is provided with the charge door. The utility model discloses a let in the cooling water from the inlet tube, the baffling board of cooling water between shell body and the interior casing blocks the back, the flow time of cooling water has been prolonged, the flow distance of cooling water has been increased, thereby take away the heat of mixed liquid more efficiently, improve its cooling effect, it is together fixed with the screw head to make the impeller through the nut, through the first flange subassembly of bracing piece fixed connection and second flange subassembly, through the fixed stator of second flange subassembly, through the output of coupling joint axis of rotation and reducing gear box, thereby the convenience is dismantled and is changed rotor and stator.

Description

Efficient emulsifier for emulsion explosive production
Technical Field
The utility model relates to an explosive processing equipment field specifically is a high-efficient emulgator is used in emulsion explosive production.
Background
The emulsion explosive is a novel water-containing explosive developed in the last 60 years of the last century, and has the advantages of strong water resistance, good explosion performance, safe production and use, small environmental pollution and the like, so the emulsion explosive is widely applied to engineering blasting, and an emulsifier is a core device of an emulsion explosive production line and plays an important role in the quality of products and the safety of the whole production line.
Chinese patent discloses a special emulgator of emulsion explosive (grant No. CN103193559B), this patent technique can be so that the material circulates according to certain direction in the jar, existing radial and axial upset motion, receive high strength stirring dispersion again, cut, the extrusion, the cutting, effect such as rotation, by the dispersion effectively, the breakage, the emulsification, reach the good mixture of mutually insoluble liquid, the emulsified base particle is even, the average diameter is about 3 μm, emulsification is effectual, but it can not cool down the cooling to the process of emulsification, factor of safety is not high, and inconvenient to advance to dismantle and change stator and rotor. Accordingly, those skilled in the art have provided an efficient emulsifier for emulsion explosive production to solve the problems set forth in the background art.
Disclosure of Invention
An object of the utility model is to provide a high-efficient emulgator is used in emulsion explosive production to the process that provides in solving above-mentioned background art can not be to emulsification cools down, and factor of safety is not high, and inconvenient advances the problem of dismantling and changing to stator and rotor.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an emulsion explosive production is with high-efficient emulgator, includes the emulsification tank, the top of emulsification tank is provided with the cover, and the outside fixedly connected with landing leg of the lower extreme of emulsification tank, the inboard that the bottom of emulsification tank is close to the landing leg is provided with the discharge gate, the middle part embedding on the top of cover is provided with emulsification mechanism, and one side that the top of cover is close to emulsification mechanism is provided with the inlet, the opposite side that the top of cover is close to emulsification mechanism is provided with the charge door.
As a further aspect of the present invention: the emulsification tank comprises an outer shell, wherein a water outlet pipe is arranged at the upper side of one end of the outer side of the outer shell, a water inlet pipe is arranged at the lower side of the other end of the outer side of the outer shell, an inner shell is arranged at the inner side of the outer shell, a hollow structure is arranged between the outer shell and the inner shell, and baffle plates which are staggered mutually are arranged in the hollow structure.
As a further aspect of the present invention: the emulsifying mechanism comprises a motor, a reduction gearbox is arranged at the bottom end of the motor, a rotor is arranged at the bottom end of the reduction gearbox, a first flange assembly is arranged at the outer side of the rotor, which is close to the lower end of the reduction gearbox, three support rods are annularly arranged at the outer side of the bottom end of the first flange assembly, the bottom ends of the three support rods are jointly provided with a second flange assembly, a stator is arranged at the bottom end of the second flange assembly, the first flange assembly and the second flange assembly are identical in structure, the top end of the first flange assembly is fixedly connected with the bottom end of a tank cover, and the bottom end of the reduction gearbox is fixedly connected with the top end of the tank.
As a further aspect of the present invention: the rotor comprises a rotating shaft, a coupler is arranged at the top end of the rotating shaft, a threaded head is arranged at the bottom end of the rotating shaft, an impeller is sleeved at the upper end of the outer side of the threaded head, a nut is meshed with the lower end of the outer side of the threaded head, and the impeller and the threaded head are fixedly connected through the nut.
As a further aspect of the present invention: the second flange subassembly includes the upper flange piece, the outside on the top of upper flange piece circularizes and has seted up three locating hole, and the bottom fixedly connected with sleeve of upper flange piece, telescopic bottom fixedly connected with lower flange piece, the top of lower flange piece is close to telescopic outside circularization and has evenly seted up first bolt hole, the lower extreme of bracing piece runs through the inboard of locating hole, and bracing piece and upper flange piece pass through hexagon nut fixed connection.
As a further aspect of the present invention: the stator includes that the outside of fixed disk has evenly seted up the shear groove, and the outside on the top of fixed disk annuliform evenly has seted up the second bolt hole.
As a further aspect of the present invention: the rotating shaft sequentially penetrates through the inner sides of the first flange assembly, the second flange assembly and the stator, and the impeller is located on the inner side of the stator.
Compared with the prior art, the beneficial effects of the utility model are that:
1. through letting in the cooling water from the inlet tube, the baffling board between cooling water process shell body and the interior casing blocks the back, has prolonged the flow time of cooling water, has increased the flow distance of cooling water to take away the heat of mixed liquid more efficiently, improve its cooling effect, security when having guaranteed the emulsion operation.
2. Make impeller and screwed joint together fixed through the nut, through bracing piece fixed connection first flange subassembly and second flange subassembly, through the fixed stator of second flange subassembly, through the output of coupling joint axis of rotation and reducing gear box to the convenience is dismantled and is changed rotor and stator, and it is convenient for the user to have improved.
Drawings
FIG. 1 is a schematic structural diagram of a high-efficiency emulsifier for emulsion explosive production;
FIG. 2 is a sectional view of an emulsion tank in a high-efficiency emulsifier for emulsion explosive production;
FIG. 3 is an exploded view of an emulsifying mechanism in a high-efficiency emulsifier for emulsion explosive production;
FIG. 4 is an explosion intention of a rotor in the high-efficiency emulsifier for emulsion explosive production;
FIG. 5 is a schematic structural diagram of a second flange assembly in the high-efficiency emulsifier for emulsion explosive production;
FIG. 6 is a schematic structural diagram of a stator in a high-efficiency emulsifier for emulsion explosive production.
In the figure: 1. an emulsification tank; 11. an outer housing; 12. a baffle plate; 13. an inner housing; 14. a water outlet pipe; 15. a water inlet pipe; 2. a can lid; 3. a liquid inlet; 4. an emulsification mechanism; 41. a motor; 42. a reduction gearbox; 43. a rotor; 431. a rotating shaft; 432. a coupling; 433. a screw head; 434. an impeller; 435. a nut; 44. a first flange assembly; 45. a support bar; 46. a second flange assembly; 461. an upper flange sheet; 462. positioning holes; 463. a first bolt hole; 464. a lower flange sheet; 465. a sleeve; 47. a stator; 471. fixing the disc; 472. shearing a groove; 473. a second bolt hole; 5. a feed inlet; 6. a support leg; 7. and (4) a discharge port.
Detailed Description
Referring to fig. 1 to 6, in an embodiment of the present invention, a high efficiency emulsifier for emulsion explosive production includes an emulsion tank 1, a tank cover 2 is disposed on a top end of the emulsion tank 1, a leg 6 is fixedly connected to an outer side of a lower end of the emulsion tank 1, a discharge port 7 is disposed on a bottom end of the emulsion tank 1 near the inner side of the leg 6, an emulsification mechanism 4 is embedded in a middle portion of a top end of the tank cover 2, a liquid inlet 3 is disposed on one side of the top end of the tank cover 2 near the emulsification mechanism 4, and a charging port 5 is disposed on the other side of the top end of the tank cover.
In order to take away the heat generated during emulsification, the emulsification tank 1 comprises an outer shell 11, a water outlet pipe 14 is arranged on the upper side of one end of the outer side of the outer shell 11, a water inlet pipe 15 is arranged on the lower side of the other end of the outer side of the outer shell 11, an inner shell 13 is arranged on the inner side of the outer shell 11, a hollow structure is arranged between the outer shell 11 and the inner shell 13, and baffle plates 12 which are mutually staggered are arranged in the hollow structure.
In order to emulsify the mixed liquid in the emulsification tank 1, the emulsification mechanism 4 comprises a motor 41, a reduction gearbox 42 is arranged at the bottom end of the motor 41, a rotor 43 is arranged at the bottom end of the reduction gearbox 42, a first flange assembly 44 is arranged at the outer side of the rotor 43 close to the lower end of the reduction gearbox 42, three support rods 45 are annularly arranged at the bottom end of the first flange assembly 44 close to the outer side of the rotor 43, a second flange assembly 46 is jointly arranged at the bottom ends of the three support rods 45, a stator 47 is arranged at the bottom end of the second flange assembly 46, the first flange assembly 44 and the second flange assembly 46 are identical in structure, the top end of the first flange assembly 44 is fixedly connected with the bottom end of the tank cover 2, and the bottom end of the.
In order to perform high-speed collision, extrusion, shearing and mixing on the mixed liquid in the stator 47, the rotor 43 comprises a rotating shaft 431, a coupling 432 is arranged at the top end of the rotating shaft 431, a threaded head 433 is arranged at the bottom end of the rotating shaft 431, an impeller 434 is sleeved at the upper end of the outer side of the threaded head 433, a nut 435 is connected to the lower end of the outer side of the threaded head 433 in a meshing manner, and the impeller 434 and the threaded head 433 are fixedly connected through the nut 435.
In order to facilitate the detachment of the stator 47, the second flange assembly 46 includes an upper flange plate 461, three positioning holes 462 are annularly formed in the outer side of the top end of the upper flange plate 461, a sleeve 465 is fixedly connected to the bottom end of the upper flange plate 461, a lower flange plate 464 is fixedly connected to the bottom end of the sleeve 465, a first bolt hole 463 is annularly and uniformly formed in the outer side, close to the sleeve 465, of the top end of the lower flange plate 464, the lower end of the support rod 45 penetrates through the inner side of the positioning hole 462, and the support rod 45 is fixedly connected with the upper flange plate 461 through a.
In order to throw the mixed liquid in the stator 47 at a high speed, the stator 47 includes a fixed disk 471, and the outer side of the fixed disk 471 is uniformly provided with shear slots 472, and the outer side of the top end of the fixed disk 471 is annularly and uniformly provided with second bolt holes 473.
To fix the first and second flange assemblies 44 and 46 such that the stator 47 remains fixed, the rotation shaft 431 penetrates through the insides of the first and second flange assemblies 44 and 46 and the stator 47 in this order, and the impeller 434 is located inside the stator 47.
The utility model discloses a theory of operation: firstly, adding prepared oxidizing solution from a liquid inlet 3, adding a mixture of wax, oil and emulsifier from a feeding port 5, then introducing cooling water from a water inlet pipe 15, after the cooling water is blocked by a baffle plate 12 between an outer shell 11 and an inner shell 13, prolonging the flowing time of the cooling water, increasing the flowing distance of the cooling water, thereby more efficiently taking away the heat of the mixed liquid and improving the cooling effect, meanwhile, starting a motor 41, driving a reduction gearbox 42 to operate by the motor 41, driving a rotating shaft 431 to rotate by the reduction gearbox 42 through a coupler 432, driving an impeller 434 to rotate at high speed by the rotating shaft 431, fixedly connecting a stator 47 with the bottom end of a support rod 45 through a second flange component 46, fixedly connecting the top end of the support rod 45 with a first flange component 44, fixedly connecting the top end of the first flange component 44 with the bottom end of a tank cover 2, thereby keeping the stator 47 fixed, the impeller rotates at a high speed in the fixed disk 471 of the stator 47, so that the solution in the fixed disk 471 is collided, extruded, sheared and mixed at a high speed, and is thrown out of the shearing groove 472, thereby achieving the emulsification effect of the solution, after the emulsification is finished, the motor 41 is closed, the discharge hole 7 is opened, and the emulsified solution is discharged;
make impeller 434 and screwed head 433 together fixed through nut 435, through first flange subassembly 44 of bracing piece 45 fixed and second flange subassembly 46, through the fixed stator 47 of second flange subassembly 46, thereby make impeller 434 place in stator 47, and can be high-speed rotatory in fixed disk 471, connect the output of axis of rotation 431 and reducing gear box through shaft coupling 432, thereby conveniently dismantle and change rotor 43 and stator 47, it is convenient for the user to have improved.
The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (3)

1. The efficient emulsifier for the production of the emulsion explosive comprises an emulsion tank (1) and is characterized in that a tank cover (2) is arranged at the top end of the emulsion tank (1), a supporting leg (6) is fixedly connected to the outer side of the lower end of the emulsion tank (1), a discharge port (7) is formed in the bottom end of the emulsion tank (1) close to the inner side of the supporting leg (6), an emulsion mechanism (4) is embedded in the middle of the top end of the tank cover (2), a liquid inlet (3) is formed in one side, close to the emulsion mechanism (4), of the top end of the tank cover (2), and a feed inlet (5) is formed in the other side, close to the emulsion mechanism (4), of the top end of;
the emulsifying tank (1) comprises an outer shell (11), a water outlet pipe (14) is arranged on the upper side of one end of the outer side of the outer shell (11), a water inlet pipe (15) is arranged on the lower side of the other end of the outer side of the outer shell (11), an inner shell (13) is arranged on the inner side of the outer shell (11), a hollow structure is arranged between the outer shell (11) and the inner shell (13), and baffle plates (12) which are staggered with each other are arranged in the hollow structure;
the emulsifying mechanism (4) comprises a motor (41), a reduction box (42) is arranged at the bottom end of the motor (41), the bottom end of the reduction gearbox (42) is provided with a rotor (43), the outer side of the rotor (43) close to the lower end of the reduction gearbox (42) is provided with a first flange component (44), the bottom end of the first flange component (44) is provided with three support rods (45) in a ring shape near the outer side of the rotor (43), the bottom ends of the three support rods (45) are provided with a second flange component (46) together, the bottom end of the second flange component (46) is provided with a stator (47), the first flange component (44) and the second flange component (46) have the same structure, the top end of the first flange component (44) is fixedly connected with the bottom end of the tank cover (2), the bottom end of the reduction gearbox (42) is fixedly connected with the top end of the tank cover (2);
the rotor (43) comprises a rotating shaft (431), a coupler (432) is arranged at the top end of the rotating shaft (431), a threaded head (433) is arranged at the bottom end of the rotating shaft (431), an impeller (434) is sleeved at the upper end of the outer side of the threaded head (433), a nut (435) is meshed and connected with the lower end of the outer side of the threaded head (433), and the impeller (434) is fixedly connected with the threaded head (433) through the nut (435);
the second flange subassembly (46) includes flange piece (461) on, three locating hole (462) have been seted up to the outside on the top of last flange piece (461) circularization, and the bottom fixedly connected with sleeve (465) of going up flange piece (461), the bottom fixedly connected with lower flange piece (464) of sleeve (465), the outside that the top of lower flange piece (464) is close to sleeve (465) is the circularization and has evenly seted up first bolt hole (463), the inboard of locating hole (462) is run through to the lower extreme of bracing piece (45), and bracing piece (45) and last flange piece (461) pass through hexagon nut fixed connection.
2. The efficient emulsifier for emulsion explosive production according to claim 1, wherein the stator (47) comprises a fixed disk (471), the outer side of the fixed disk (471) is uniformly provided with shear slots (472), and the outer side of the top end of the fixed disk (471) is annularly and uniformly provided with second bolt holes (473).
3. A high efficiency emulsifier for emulsion explosive production according to claim 1, wherein the rotating shaft (431) penetrates the inside of the first flange assembly (44), the second flange assembly (46) and the stator (47) in sequence, and the impeller (434) is positioned inside the stator (47).
CN201920102310.2U 2019-01-21 2019-01-21 Efficient emulsifier for emulsion explosive production Expired - Fee Related CN209957668U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920102310.2U CN209957668U (en) 2019-01-21 2019-01-21 Efficient emulsifier for emulsion explosive production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920102310.2U CN209957668U (en) 2019-01-21 2019-01-21 Efficient emulsifier for emulsion explosive production

Publications (1)

Publication Number Publication Date
CN209957668U true CN209957668U (en) 2020-01-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112622398A (en) * 2020-12-11 2021-04-09 九江鑫星绝缘材料有限公司 Hot press unit of melamine glass cloth laminated board
CN112642321A (en) * 2020-11-30 2021-04-13 江西省华宝孔雀食品科技发展有限公司 Emulsifying device for producing essence and using method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112642321A (en) * 2020-11-30 2021-04-13 江西省华宝孔雀食品科技发展有限公司 Emulsifying device for producing essence and using method
CN112622398A (en) * 2020-12-11 2021-04-09 九江鑫星绝缘材料有限公司 Hot press unit of melamine glass cloth laminated board
CN112622398B (en) * 2020-12-11 2022-10-25 九江鑫星绝缘材料有限公司 Hot press unit of melamine glass cloth laminated board

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Granted publication date: 20200117

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