CN209957225U - Lifting appliance and lifting equipment for heat treatment of blank roller - Google Patents
Lifting appliance and lifting equipment for heat treatment of blank roller Download PDFInfo
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- CN209957225U CN209957225U CN201920820727.2U CN201920820727U CN209957225U CN 209957225 U CN209957225 U CN 209957225U CN 201920820727 U CN201920820727 U CN 201920820727U CN 209957225 U CN209957225 U CN 209957225U
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Abstract
Description
技术领域technical field
本实用新型属于热处理工装技术领域,具体涉及一种毛坯辊热处理用吊具及吊装设备。The utility model belongs to the technical field of heat treatment tooling, in particular to a hanger and a hoisting device for heat treatment of a blank roll.
背景技术Background technique
工作辊在加工过程中,对工作辊的毛坯形态也就是毛坯辊进行热处理是非常重要的一道加工工艺,传统毛坯辊的热处理工艺中,通常是将毛坯辊横放入电阻炉中进行加热,但是采用这种方式进行毛坯辊的热处理时,由于很多毛坯辊的长度和重量都比较大,毛坯辊的中部会产生下沉变形,从而增加了毛坯辊的后续加工难度,甚至产生废品,因此产生了将毛坯辊竖向放进井式电阻炉中的方法,从而避免了前面所述问题的产生。During the processing of the work roll, it is a very important process to heat treat the blank form of the work roll, that is, the blank roll. In the traditional heat treatment process of the blank roll, the blank roll is usually placed horizontally into the resistance furnace for heating, but When heat treatment of the blank roll is carried out in this way, due to the relatively large length and weight of many blank rolls, the middle of the blank roll will sink and deform, which increases the difficulty of subsequent processing of the blank roll, and even produces waste products. The method of placing the blank roll vertically in a pit-type resistance furnace avoids the problems mentioned above.
然而毛坯辊横向放置时,采用的吊具每次只能吊装一个毛坯辊进入电阻炉,因此生产效率较低,而采用竖向放置的方式,可以同时放入多个毛坯辊进行加热,但是横向吊装毛坯辊的吊具,并不适用与竖向吊装毛坯辊的情况,不能同时吊起多个毛坯辊,因此效率比较低。竖向吊装毛坯辊时,由于工作辊的结构尺寸和重量都比较大,不易吊起,一次吊装多个工作辊,更增加了吊装难度,现有的轴类零件吊具并不能满足大规模生产的需要,因此需要专用的毛坯辊热处理竖向吊装吊具。由于热处理过程中温度比较高,环境恶劣,吊具磨损会加剧,极易引发安全事故,但每次都要更换新吊具,会增加企业成本,因此考虑吊具零件的互换性也是一个有必要考虑的问题。However, when the blank rolls are placed horizontally, the hoist can only lift one blank roll into the resistance furnace at a time, so the production efficiency is low, and the vertical placement method can put multiple blank rolls at the same time for heating, but horizontally. The hoisting tool for hoisting the blank rolls is not suitable for the vertical hoisting of the blank rolls, and cannot hoist multiple blank rolls at the same time, so the efficiency is relatively low. When the blank roll is vertically hoisted, due to the large size and weight of the work roll, it is not easy to hoist, and multiple work rolls are hoisted at one time, which increases the difficulty of hoisting, and the existing shaft parts spreader cannot meet the mass production. Therefore, a special vertical hoisting sling for heat treatment of blank rolls is required. Due to the high temperature and harsh environment during the heat treatment process, the wear of the spreader will increase, which will easily lead to safety accidents. However, every time a new spreader must be replaced, it will increase the cost of the enterprise. Therefore, considering the interchangeability of the spreader parts is also a problem. issues that need to be considered.
由于毛坯辊属于轴类零件,因此采用竖向放置的方式进行热处理时,不仅要考虑所用的吊具问题,还要考虑如何将毛坯辊挂在吊具上的问题,现有技术中缺少对于毛坯辊竖向吊装进行热处理的成套设备,无法高效安全地吊装毛坯辊,因此改进毛坯辊热处理过程吊装设备是非常必要的。Since the blank roller is a shaft part, when heat treatment is carried out in a vertical way, not only the problem of the hanger used, but also the problem of how to hang the blank roller on the hanger must be considered. The complete set of equipment for vertical hoisting of the rolls for heat treatment cannot efficiently and safely hoist the blank rolls, so it is very necessary to improve the hoisting equipment during the heat treatment of the blank rolls.
发明内容SUMMARY OF THE INVENTION
技术问题:本实用新型提供了一种能够同时吊起多个工作辊的、可更换零件的热处理用吊具,以及一种能有效夹持多个毛坯辊进行热处理的毛坯辊热处理用吊装设备。Technical problem: The utility model provides a heat treatment hanger capable of hoisting multiple work rolls at the same time and replaceable parts, and a hoisting device for blank roll heat treatment that can effectively clamp multiple blank rolls for heat treatment.
技术方案:本实用新型的毛坯辊热处理用吊具,包括支撑梁、设置在所述支撑梁上端的起吊板、相对设置在支撑梁中部前后两侧的两个连接板、通过螺栓与所述连接板连接的吊杆、设置在所述吊杆下端的钩盘、沿所述钩盘周向设置的多个钩板,所述起吊板上开有吊孔,所述钩板上端设置有钩槽。Technical scheme: The hanger for heat treatment of blank rolls of the present invention includes a support beam, a lifting plate arranged at the upper end of the support beam, two connecting plates oppositely arranged on the front and rear sides of the middle of the support beam, and connected to the support beam through bolts. a hanging rod connected by a board, a hook plate arranged at the lower end of the hanging rod, a plurality of hook plates arranged along the circumferential direction of the hook plate, the lifting plate is provided with a hanging hole, and the upper end of the hook plate is provided with a hook groove .
进一步的,所述支撑梁两端设置有固定板,所述固定板上开有定位孔。Further, both ends of the support beam are provided with fixing plates, and the fixing plates are provided with positioning holes.
进一步的,所述支撑梁的一端前侧设置一个固定板,支撑梁另一端的后侧也设置一个固定板。Further, a fixing plate is arranged on the front side of one end of the supporting beam, and a fixing plate is also arranged on the rear side of the other end of the supporting beam.
进一步的,所述钩盘上,每个钩板顶端的钩槽为多个。Further, on the hook plate, there are multiple hook grooves at the top of each hook plate.
进一步的,所述支撑梁为H型钢。Further, the support beam is H-section steel.
进一步的,所述钩盘沿周向设置有多个用于安装所述钩板的卡槽。Further, the hook plate is provided with a plurality of clamping grooves for installing the hook plate along the circumferential direction.
进一步的,所述钩板的一端设置有卡合件,钩板通过卡合件与卡槽嵌合,固定在钩盘上。Further, one end of the hook plate is provided with an engaging piece, and the hook plate is fitted with the engaging groove through the engaging piece and fixed on the hook plate.
进一步的,本实用新型的毛坯辊热处理用吊装设备,包括所述的一种毛坯辊热处理用吊具、挂在所述毛坯辊热处理用吊具的钩槽上的毛坯辊夹持机构。Further, the hoisting equipment for heat treatment of blank rolls of the present invention includes the above-mentioned hanger for heat treatment of blank rolls, and a blank roll clamping mechanism hung on the hook groove of the hanger for heat treatment of blank rolls.
进一步的,所述毛坯辊夹持机构包括固定环、与所述固定环连接的吊装吊环、设置在所述吊装吊环上端的起吊吊环、沿所述固定环周向设置多个锁紧螺栓,所述固定环所在平面与吊装吊环所在平面垂直,所述吊装吊环和起吊吊环位于同一平面。Further, the blank roller clamping mechanism includes a fixing ring, a hoisting ring connected with the fixing ring, a hoisting ring arranged on the upper end of the hoisting ring, and a plurality of locking bolts arranged along the circumference of the fixing ring, so The plane where the fixing ring is located is perpendicular to the plane where the hoisting hoisting ring is located, and the hoisting hoisting ring and the hoisting hoisting ring are located on the same plane.
进一步的,所述锁紧螺栓的数量至少为三个。Further, the number of the locking bolts is at least three.
有益效果:本发明与现有技术相比,具有以下优点:Beneficial effect: Compared with the prior art, the present invention has the following advantages:
(1)本实用新型的毛坯辊热处理用吊具,包括支撑梁、吊杆、钩盘、沿钩盘轴向设置多个钩板,每个钩板的上端设置多个钩槽,使得在生产过程中,能够吊装多个毛坯辊同时进行热处理,有效的提高了生产效率,并且在吊杆的两端设置有固定板,使得吊具在使用过程中能够被定位牢固,避免发生安全事故。(1) The hanger for heat treatment of the blank roll of the present invention includes a support beam, a hanger rod, a hook plate, a plurality of hook plates arranged along the axial direction of the hook plate, and a plurality of hook grooves are arranged on the upper end of each hook plate, so that in the production process During the process, multiple blank rollers can be hoisted for heat treatment at the same time, which effectively improves the production efficiency, and the two ends of the hanger are provided with fixed plates, so that the hanger can be firmly positioned during use and avoid safety accidents.
(2)本实用新型的毛坯辊热处理用吊具,可沿钩盘周向设置用于安装钩板的卡槽,并在钩板一端设置卡合件,通过卡合件与卡槽嵌合,使得钩板能够可拆卸安装在钩盘上,因此吊具能够在钩槽发生严重磨损后即使更换钩板,而不需要将整个吊具报废,有效的提高了吊具使用寿命,降低了企业成本。(2) The hanger for heat treatment of the blank roll of the present invention can be provided with a slot for installing the hook plate along the circumferential direction of the hook plate, and an engaging piece is arranged at one end of the hook plate, and the engaging piece is fitted with the clip slot, The hook plate can be detachably installed on the hook plate, so the spreader can replace the hook plate even after the hook groove is seriously worn, without scrapping the whole spreader, effectively improving the service life of the spreader and reducing the cost of the enterprise .
(3)本实用新型的毛坯辊热处理用吊装设备,包括上述的吊具、挂在吊具钩槽中的夹持机构,该机持机构采用双吊环的形式,便于起吊和吊装,同时,夹持机构通过固定环和锁紧螺栓一起,能够将毛坯辊夹紧牢固,通过吊具和夹持机构的配合使用,使得在热处理过程中同时竖向吊装多跟个毛坯辊进行热处理,既能够放置毛坯辊横向放时是产生变形的问题,又能有效的提高生产效率。(3) The hoisting equipment for heat treatment of blank rolls of the present invention includes the above-mentioned sling and a clamping mechanism hung in the hook groove of the sling. The holding mechanism adopts the form of double rings, which is convenient for hoisting and hoisting. The holding mechanism can clamp the blank roller firmly through the fixing ring and the locking bolt together. Through the cooperation of the hanger and the clamping mechanism, multiple blank rollers can be vertically hoisted for heat treatment at the same time during the heat treatment process, which can not only be placed When the blank roll is placed horizontally, it is a problem of deformation, and it can effectively improve the production efficiency.
附图说明Description of drawings
图1为本实用新型的结构立体图;Fig. 1 is the structural perspective view of the utility model;
图2为本实用新型的毛坯辊热处理用吊具的钩板采用可更换形式时的局部结构爆炸图;2 is an exploded view of the local structure when the hook plate of the hanger for heat treatment of the rough roll of the present invention adopts a replaceable form;
图3为本实用新型工作状态的示意图。FIG. 3 is a schematic diagram of the working state of the utility model.
图中有:1、支撑梁;2、起吊板;3、连接板;4、螺栓;5、吊杆;6、钩盘;7、钩板;8、吊孔;9、钩槽;10、固定板;11、定位孔;12、毛坯辊夹持机构;121、固定环;122、吊装吊环;123、起吊吊环;124、锁紧螺栓;13、定位销;14、支架;15、电阻炉;16、毛坯辊。In the picture: 1. Support beam; 2. Lifting plate; 3. Connecting plate; 4. Bolt; 5. Boom; 6. Hook plate; 7. Hook plate; 8. Hanging hole; 9. Hook groove; 10. Fixing plate; 11. Positioning hole; 12. Blank roller clamping mechanism; 121. Fixing ring; 122. Lifting ring; 123. Lifting ring; 124. Locking bolt; 13. Positioning pin; ; 16. Blank roll.
具体实施方式Detailed ways
下面结合实施例和说明书附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments and the accompanying drawings.
为了使得表述更加清楚,首先对前后两侧的概念做进一步的限定,图1中,沿箭头A的指向所视的一侧为前侧,沿箭头B的指向所视的一侧为后侧。本实用新型的毛坯辊热处理用吊具,包括支撑梁1、设置在所述支撑梁1上端的起吊板2、相对设置在支撑梁1中部前后两侧的两个连接板3、通过螺栓4与所述连接板3连接的吊杆5、设置在所述吊杆5下端的钩盘6、沿所述钩盘6周向设置的多个钩板7,所述起吊板2上开有吊孔8,所述钩板7上端设置有钩槽9。In order to make the description clearer, the concepts of the front and rear sides are further defined first. In FIG. 1 , the side viewed along the direction of arrow A is the front side, and the side viewed along the direction of arrow B is the rear side. The hanger for heat treatment of blank rolls of the present invention includes a support beam 1, a
支撑梁为H型钢,实际生产过程中,H型钢的型号可以根据毛坯辊的重量选择,起吊板2与支撑梁1采用焊接方式连接在一起,在本实用新型的一种实施例中,起吊板2的形状为梯形,起吊板2的厚度也可以根据毛坯辊的重量来选择,重量越大,应该选择较厚的钢板制作,起吊板2上开的吊孔8形状为U形,使得行车的吊钩能够钩起整个吊具。The support beam is H-shaped steel. In the actual production process, the model of the H-shaped steel can be selected according to the weight of the blank roll. The lifting
在支撑梁1两端设置有固定板10,并在固定板10上开有定位孔11,主要是在毛坯辊热处理过程中,使得吊具的位置能够固定。在本实用新型的一种实施例中,支撑梁1的一端前侧设置一个固定板10,支撑梁1另一端的后侧也设置一个固定板10,采用这种方式已经能够对吊具进行定位。The two ends of the support beam 1 are provided with fixed
在本实用新型的一种实施例中,吊杆5与钩盘6采用焊接方式连接,钩板7的数量设置为6个,均匀的焊接在钩板的外侧,同时为了使得吊具能够同时吊起多个毛坯辊,因此在钩盘6上,每个钩板7顶端的钩槽9为多个,例如图1中,每个钩板7的顶端开了两个钩槽9。In an embodiment of the present invention, the
由于吊具在使用过程中,整个吊具的下端工作温度比较高,加上毛坯辊的重量又比较大,钩槽9会磨损的比较严重,因此在本实用新型的一种实施例中,将钩板7设计成为可更换的结构形式,如图2所示,钩盘6沿周向设置有多个用于安装钩板7的卡槽61。同时钩板7的一端设置有卡合件71,钩板7通过卡合件71与卡槽61嵌合,卡合件71的形状与卡槽61的形状相同,从而将钩板7固定在钩盘6上,因此提高了吊具的互换性。During the use of the spreader, the working temperature of the lower end of the entire spreader is relatively high, and the weight of the blank roller is relatively large, and the
本实用新型的毛坯辊热处理用吊装设备,包括上述的一种毛坯辊热处理用吊具、挂在所述毛坯辊热处理用吊具的钩槽9上的毛坯辊夹持机构12。毛坯辊夹持机构包括固定环121、与所述固定环121连接的吊装吊环122、设置在所述吊装吊环122上端的起吊吊环123、沿所述固定环121周向均匀设置多个锁紧螺栓124。并且所述固定环121所在平面与吊装吊环122所在平面垂直,所述吊装吊环122和起吊吊环123位于同一平面。起吊吊环123用于与行车的吊钩配合使用,吊装吊环122使得夹持有毛坯辊的夹持机构12能够挂在吊具上,如果设置一个吊环,会为生产带来不变,并容易发生安全事故。The hoisting equipment for heat treatment of blank rolls of the present invention includes the above-mentioned hanger for heat treatment of blank rolls, and a blank
吊装吊环122与起吊吊环123为倒U形结构,吊装吊环122可以与固定环121的上侧或外侧固定连接,例如本实施例中,吊装吊环122采用焊接的方式与固定环121的外侧进行连接。为了使得夹持机构12能将毛坯辊时夹持牢固,锁紧螺栓124的数量至少为三个,例如本实用新型的一种实施例中,设置了四个锁紧螺栓124。The
实际生产中,采用行车将上述的吊具吊起,然后安装到设置在电阻炉15上方的支架14上,如图3所示,支架14上设置有定位销13,当将吊具安装到支架14上以后,吊具上的固定板10上的定位孔11与定位销13相配合,防止在生产过程中,吊具发生移动或转动,导致危险事故发生。In actual production, the above-mentioned spreader is hoisted by a crane, and then installed on the
夹持机构12夹持柱毛坯辊16后,采用行车吊起,行车的吊钩钩住起吊吊环123,将夹持机构12及毛坯辊16整体吊起,将毛坯辊16置于电阻炉15中,并通过悬挂吊环122挂在吊具的钩槽9中,然后开始进行热处理。After the
上述实施例仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和等同替换,这些对本发明权利要求进行改进和等同替换后的技术方案,均落入本发明的保护范围。The above-mentioned embodiments are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and equivalent replacements can be made. The technical solutions required to be improved and equivalently replaced all fall within the protection scope of the present invention.
Claims (10)
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