CN209952616U - Dye mixing device for polyester yarn production - Google Patents
Dye mixing device for polyester yarn production Download PDFInfo
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- CN209952616U CN209952616U CN201920730898.6U CN201920730898U CN209952616U CN 209952616 U CN209952616 U CN 209952616U CN 201920730898 U CN201920730898 U CN 201920730898U CN 209952616 U CN209952616 U CN 209952616U
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Abstract
Description
技术领域technical field
本实用新型涉及涤丝生产技术领域,具体为一种涤丝生产用染料混合装置。The utility model relates to the technical field of polyester yarn production, in particular to a dye mixing device for polyester yarn production.
背景技术Background technique
涤丝即涤纶长丝,涤纶是合成纤维中的一个重要品种,是我国聚酯纤维的商品名称,它是以精对苯二甲酸或对苯二甲酸二甲酯和乙二醇为原料经酯化或酯交换和缩聚反应而制得的成纤高聚物——聚对苯二甲酸乙二醇酯,经纺丝和后处理制成的纤维,所谓涤纶长丝,是长度为千米以上的丝,长丝卷绕成团。Polyester filament is polyester filament. Polyester is an important variety of synthetic fibers. It is the trade name of polyester fiber in my country. It is made of purified terephthalic acid or dimethyl terephthalate and ethylene glycol. Fiber-forming high polymer - polyethylene terephthalate, which is produced by chemistry or transesterification and polycondensation reaction The filament is wound into a ball.
目前市场上现有的涤丝生产用染料混合装置都有混合均匀和结构简单的优点,但是现有的染料混合装置在混合完成之后大多都是通过人工对该装置的内部进行清理,人工清理费事费力,并且增加了加工成本,故而提出一种涤丝生产用染料混合装置来解决上述所提出的问题。At present, the existing dye mixing devices for polyester filament production on the market have the advantages of uniform mixing and simple structure, but most of the existing dye mixing devices manually clean the interior of the device after the mixing is completed, which is labor-intensive. It is laborious and increases the processing cost, so a dye mixing device for polyester yarn production is proposed to solve the above-mentioned problems.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种涤丝生产用染料混合装置,具备方便清洗等优点,解决了现有的染料混合装置在混合完成之后大多都是通过人工对该装置的内部进行清理,人工清理费事费力,并且增加了加工成本的问题。Aiming at the deficiencies of the prior art, the utility model provides a dye mixing device for polyester filament production, which has the advantages of convenient cleaning, etc. Cleaning up, manual cleaning is laborious, and increases the problem of processing costs.
(二)技术方案(2) Technical solutions
为实现上述方便清洗的目的,本实用新型提供如下技术方案:一种涤丝生产用染料混合装置,包括底座,所述底座的顶部左右两侧均固定安装有支撑杆,两个所述支撑杆的顶部均与混合箱固定连接,所述底座的顶部且位于两个所述支撑杆相对的一侧固定安装有电机,电机的输出轴处固定安装有贯穿且延伸至混合箱顶部的转轴,转轴的外侧且位于混合箱内部的一侧固定安装有搅拌杆,搅拌杆的外侧固定安装有喷头,搅拌杆位于远离转轴的一侧固定安装有与混合箱接触的刮板,混合箱的左侧顶部固定安装有进料管,所述混合箱的右侧底部固定安装有出料管,所述混合箱的顶部左右两侧均固定安装有支撑架,两个所述支撑架的顶部均与加料箱固定连接,加料箱的顶部固定安装有进料斗,进料斗的内侧底部固定安装有过滤网,所述加料箱的底部且位于两个所述支撑架相对的一侧固定安装有下料管,下料管的底部固定安装有水泵,水泵的底部固定安装有连接管,连接管的底部固定安装有电磁阀,电磁阀的底部固定安装有延伸至转轴内部的连通管。In order to achieve the above purpose of convenient cleaning, the utility model provides the following technical solutions: a dye mixing device for polyester filament production, comprising a base, and support rods are fixedly installed on the left and right sides of the top of the base, and two support rods are installed. The top of the base is fixedly connected with the mixing box, a motor is fixedly installed on the top of the base and located on the opposite side of the two support rods, and the output shaft of the motor is fixedly installed with a rotating shaft that runs through and extends to the top of the mixing box. A stirring rod is fixedly installed on the outside of the mixing box and on the side inside the mixing box, a nozzle is fixedly installed on the outside of the stirring rod, and a scraper that is in contact with the mixing box is fixedly installed on the side of the stirring rod away from the rotating shaft. The top of the left side of the mixing box A feed pipe is fixedly installed, a discharge pipe is fixedly installed on the bottom right side of the mixing box, a support frame is fixedly installed on the left and right sides of the top of the mixing box, and the tops of the two support frames are connected to the feeding box. Fixed connection, a feeding hopper is fixedly installed on the top of the feeding box, a filter screen is fixedly installed on the inner bottom of the feeding hopper, and a feeding pipe is fixedly installed at the bottom of the feeding box and on the opposite side of the two support frames The bottom of the feeding pipe is fixedly installed with a water pump, the bottom of the water pump is fixedly installed with a connecting pipe, the bottom of the connecting pipe is fixedly installed with a solenoid valve, and the bottom of the solenoid valve is fixedly installed with a connecting pipe extending to the inside of the rotating shaft.
优选的,单个所述搅拌杆外侧喷头的数量不少于十个,且喷头呈等距离分布。Preferably, the number of spray heads outside a single stirring rod is not less than ten, and the spray heads are distributed at equal distances.
优选的,所述搅拌杆的数量不少于八个,且搅拌杆呈等距离分布,所述转轴的内部开设有腔体,且转轴与连通管连通。Preferably, the number of the stirring rods is not less than eight, and the stirring rods are distributed at equal distances, a cavity is opened inside the rotating shaft, and the rotating shaft is communicated with the communication pipe.
优选的,所述搅拌杆的内部为中空,且搅拌杆分别与喷头与转轴的内部连通。Preferably, the inside of the stirring rod is hollow, and the stirring rod is communicated with the spray head and the inside of the rotating shaft, respectively.
优选的,所述搅拌杆的顶部固定安装有套接于连通管外侧的卡接件,且连通管的外侧底部固定安装有延伸至卡接件内部的卡接环。Preferably, the top of the stirring rod is fixedly mounted with a snap-fitting piece sleeved on the outer side of the communication pipe, and the bottom of the outer side of the communicating pipe is fixedly mounted with a snap-fit ring extending to the inside of the snap-fit piece.
优选的,所述水泵和连通管的左右两侧均固定安装有与左右两侧所述支撑架固定连接的定位杆,所述进料斗的内部活动安装有延伸至进料斗顶部的箱盖,且进料斗与箱盖螺纹连接。Preferably, the left and right sides of the water pump and the communication pipe are fixedly installed with positioning rods that are fixedly connected with the support frames on the left and right sides, and the inside of the feed hopper is movably installed with a box cover extending to the top of the feed hopper , and the feed hopper is screwed to the cover.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种涤丝生产用染料混合装置,具备以下有益效果:Compared with the prior art, the utility model provides a dye mixing device for polyester filament production, which has the following beneficial effects:
该涤丝生产用染料混合装置,通过设置加料箱、水泵、电磁阀和喷头,在混合完成之后可在加料箱的内部放入清洗剂和适当的水,然后打开电机和水泵,然后使得水泵将清洗剂和水抽出到转轴和搅拌杆的内部,最终到达喷头处,对混合箱的内部进行清理,刮板可对混合箱的内壁存留的染料进行刮除,可增加清洁效果,在进料斗的内部设置过滤网,可对混合箱内加入的原料进行过滤,避免堵塞管道,水泵也可方便在对混合箱内加入原料时增加原料的压力,可增加该装置对染料的混合效率,该装置达到了方便清洗的效果可避免人工进行清理,减少时间和精力的浪费,也可减少加工成本。The dye mixing device for polyester yarn production is provided with a feeding box, a water pump, a solenoid valve and a nozzle. After the mixing is completed, cleaning agent and appropriate water can be put into the feeding box, and then the motor and the water pump are turned on, and then the water pump will The cleaning agent and water are pumped out to the inside of the rotating shaft and the stirring rod, and finally reach the nozzle to clean the inside of the mixing box. The scraper can scrape off the dye left on the inner wall of the mixing box, which can increase the cleaning effect. A filter screen is set inside the mixing box, which can filter the raw materials added in the mixing box to avoid clogging the pipeline. The water pump can also easily increase the pressure of the raw materials when adding raw materials to the mixing box, which can increase the mixing efficiency of the device for dyes. Achieving the effect of convenient cleaning can avoid manual cleaning, reduce waste of time and energy, and reduce processing costs.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1中A处放大图。FIG. 2 is an enlarged view of part A in FIG. 1 of the utility model.
图中:1底座、2支撑杆、3混合箱、4电机、5转轴、6搅拌杆、7喷头、8刮板、9进料管、10出料管、11支撑架、12加料箱、13进料斗、14过滤网、15下料管、16水泵、17连接管、18电磁阀、19连通管。In the picture: 1 base, 2 support rod, 3 mixing box, 4 motor, 5 rotating shaft, 6 stirring rod, 7 nozzle, 8 scraper, 9 feeding pipe, 10 discharging pipe, 11 supporting frame, 12 feeding box, 13 Feed hopper, 14 filter screen, 15 feeding pipe, 16 water pump, 17 connecting pipe, 18 solenoid valve, 19 connecting pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-2,一种涤丝生产用染料混合装置,包括底座1,底座1的顶部左右两侧均固定安装有支撑杆2,两个支撑杆2的顶部均与混合箱3固定连接,底座1的顶部且位于两个支撑杆2相对的一侧固定安装有电机4,电机4的型号可为YS7112,电机4的输出轴处固定安装有贯穿且延伸至混合箱3顶部的转轴5,转轴5的外侧且位于混合箱3内部的一侧固定安装有搅拌杆6,搅拌杆6的数量不少于八个,且搅拌杆6呈等距离分布,转轴5的内部开设有腔体,且转轴5与连通管19连通,搅拌杆6的外侧固定安装有喷头7,单个搅拌杆6外侧喷头7的数量不少于十个,且喷头7呈等距离分布,搅拌杆6的内部为中空,且搅拌杆6分别与喷头7与转轴5的内部连通,可方便转轴5、搅拌杆6和喷头7内部可以相互连通,方便染料和水可以从喷头7处喷出,搅拌杆6位于远离转轴5的一侧固定安装有与混合箱3接触的刮板8,混合箱3的左侧顶部固定安装有进料管9,混合箱3的右侧底部固定安装有出料管10,混合箱3的顶部左右两侧均固定安装有支撑架11,两个支撑架11的顶部均与加料箱12固定连接,加料箱12的顶部固定安装有进料斗13,进料斗13的内侧底部固定安装有过滤网14,加料箱12的底部且位于两个支撑架11相对的一侧固定安装有下料管15,下料管15的底部固定安装有水泵16,水泵16的型号可为HQB-2000,水泵16和连通管19的左右两侧均固定安装有与左右两侧支撑架11固定连接的定位杆,进料斗13的内部活动安装有延伸至进料斗13顶部的箱盖,且进料斗13与箱盖螺纹连接,水泵16的底部固定安装有连接管17,连接管17的底部固定安装有电磁阀18,电磁阀18的底部固定安装有延伸至转轴5内部的连通管19,搅拌杆6的顶部固定安装有套接于连通管19外侧的卡接件,且连通管19的外侧底部固定安装有延伸至卡接件内部的卡接环,通过设置加料箱12、水泵16、电磁阀18和喷头7,在混合完成之后可在加料箱12的内部放入清洗剂和适当的水,然后打开电机4和水泵16,然后使得水泵16将清洗剂和水抽出到转轴5和搅拌杆6的内部,最终到达喷头7处,对混合箱3的内部进行清理,刮板8可对混合箱3的内壁存留的染料进行刮除,可增加清洁效果,在进料斗13的内部设置过滤网14,可对混合箱3内加入的原料进行过滤,避免堵塞管道,水泵16也可方便在对混合箱3内加入原料时增加原料的压力,可增加该装置对染料的混合效率,该装置达到了方便清洗的效果可避免人工进行清理,减少时间和精力的浪费,也可减少加工成本。Please refer to Figure 1-2, a dye mixing device for polyester filament production, including a
综上所述,该涤丝生产用染料混合装置,通过设置加料箱12、水泵16、电磁阀18和喷头7,在混合完成之后可在加料箱12的内部放入清洗剂和适当的水,然后打开电机4和水泵16,然后使得水泵16将清洗剂和水抽出到转轴5和搅拌杆6的内部,最终到达喷头7处,对混合箱3的内部进行清理,刮板8可对混合箱3的内壁存留的染料进行刮除,可增加清洁效果,在进料斗13的内部设置过滤网14,可对混合箱3内加入的原料进行过滤,避免堵塞管道,水泵16也可方便在对混合箱3内加入原料时增加原料的压力,可增加该装置对染料的混合效率,该装置达到了方便清洗的效果可避免人工进行清理,减少时间和精力的浪费,也可减少加工成本,解决了现有的染料混合装置在混合完成之后大多都是通过人工对该装置的内部进行清理,人工清理费事费力,并且增加了加工成本的问题。To sum up, in the dye mixing device for polyester filament production, by setting the
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also no Other elements expressly listed, or which are also inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112452281A (en) * | 2020-12-17 | 2021-03-09 | 江苏泰仓农化有限公司 | Efficient MEKO-sealed TDI polymer preparation equipment |
| CN113525942A (en) * | 2021-08-16 | 2021-10-22 | 江苏丰泽生物工程设备制造有限公司 | Fermentation liquor storage tank with efficient cleaning structure and using method thereof |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112452281A (en) * | 2020-12-17 | 2021-03-09 | 江苏泰仓农化有限公司 | Efficient MEKO-sealed TDI polymer preparation equipment |
| CN113525942A (en) * | 2021-08-16 | 2021-10-22 | 江苏丰泽生物工程设备制造有限公司 | Fermentation liquor storage tank with efficient cleaning structure and using method thereof |
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Denomination of utility model: A dye mixing device for polyester production Effective date of registration: 20220316 Granted publication date: 20200117 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Shaoxing Qianqing small and micro enterprise franchise sub branch Pledgor: Keqiao, Shaoxing strong chemical fiber Co.,Ltd. Registration number: Y2022980002663 |
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Granted publication date: 20200117 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Shaoxing Qianqing small and micro enterprise franchise sub branch Pledgor: Keqiao, Shaoxing strong chemical fiber Co.,Ltd. Registration number: Y2022980002663 |
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