CN209948542U - Automatic peeling system for overhead insulated conductor - Google Patents

Automatic peeling system for overhead insulated conductor Download PDF

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Publication number
CN209948542U
CN209948542U CN201920122161.6U CN201920122161U CN209948542U CN 209948542 U CN209948542 U CN 209948542U CN 201920122161 U CN201920122161 U CN 201920122161U CN 209948542 U CN209948542 U CN 209948542U
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CN
China
Prior art keywords
automatic
subassembly
speed reducing
clamp
motor
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920122161.6U
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Chinese (zh)
Inventor
徐击水
鲍亚
晏涛
李鹏
林国军
肖利兵
詹必胜
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Wuhan University WHU
Original Assignee
WUHAN FENJIN POWER TECHNOLOGY Co Ltd
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Priority to CN201920122161.6U priority Critical patent/CN209948542U/en
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Publication of CN209948542U publication Critical patent/CN209948542U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses an automatic system of skinning of overhead insulated wire, including the head subassembly of skinning, insulating drive rod subassembly, the handheld control end of setting on insulating drive rod subassembly, the automatic drive subassembly that connect gradually, the head subassembly of skinning includes rotary clamping subassembly, automatic knife adjustment subassembly, automatic thickness measurement subassembly, electrical control subassembly, rotary clamping subassembly is including the rotary gear who is the C type, take open-ended shell, DC gear motor, anchor clamps supporting seat, press from both sides tight anchor clamps and press from both sides tight anchor clamps down. The automatic measurement of the external diameter of the insulated wire with different diameters, the thickness of the insulating sheath, the automatic knife adjustment and peeling and other series of electrified disconnection and leading operations can be realized.

Description

Automatic peeling system for overhead insulated conductor
Technical Field
The utility model belongs to the technical field of electric power, especially, relate to an automatic system of skinning of overhead insulated wire.
Background
At present, cross-linked polyethylene insulated wires are mostly adopted as the wires in the overhead distribution lines so as to improve the insulation level of the distribution lines, and in the live working termination of the drainage wires on the lines, the insulation wires need to be peeled firstly and then the operation of connecting the drainage wires is carried out.
Because the overhead lines have different power transmission grades, the diameters of the wires are different, the thicknesses of the insulating layers are also different, and even the diameters of the insulating wires in the same grade in different regions are also different. The current built on stilts insulated wire crust stripping off device at first needs the measurement wire diameter, then judges the insulating layer thickness according to the empirical value, uses different wire anchor clamps, and manual operation carries out the wire cortex and skins, has caused like this to carry inconvenience and complex operation, can appear the cortex in addition and can't peel off or injure a series of problems such as wire.
Disclosure of Invention
In order to overcome the weak point of above-mentioned prior art, the utility model provides an automatic system of skinning of overhead insulated wire can realize that automatic measurement different diameters's insulated wire external diameter, insulating cortex thickness, automatic knife adjustment skin etc. series take the electrical discontinuity to draw the operation.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an automatic system of skinning of overhead insulated wire, is including the head subassembly of skinning, insulating drive rod subassembly, the handheld control end of setting on insulating drive rod subassembly, the automatic drive subassembly that connect gradually, the head subassembly of skinning includes rotary clamping subassembly, automatic knife adjustment subassembly, automatic thickness measurement subassembly, electrical control subassembly, rotary clamping subassembly is including the rotary gear who is the C type, take open-ended shell, DC gear motor, anchor clamps supporting seat, press from both sides tight anchor clamps and press from both sides tight anchor clamps down, and rotary gear sets up in taking open-ended shell to the anchor clamps supporting seat also is the C type and is connected with rotary gear's one side, DC gear motor and the tight anchor clamps fixed connection of clamp on the anchor clamps supporting seat, this DC gear motor's output shaft through the screw shaft with press from both sides tight anchor clamps down and be connected, automatic knife adjustment subassembly includes the support and set up step gear motor on the support, Step motor transmission shaft, slider, circular arc sword, leg joint is on pressing from both sides tight anchor clamps down, and step gear motor's output shaft and step motor transmission shaft are connected, and the front end and the slider of step motor transmission shaft are connected, and the bottom surface contact of slider and circular arc sword, on the automatic thickness measuring subassembly linking bridge, the electrical control subassembly includes electrical power source and control panel, and electrical power source and control panel setting are in direct current gear motor one side, and direct current gear motor and step gear motor are connected with electrical power source electricity.
In the technical scheme, the insulating transmission rod assembly comprises an insulating operating rod and a transmission rod arranged in the insulating operating rod, and the top end of the transmission rod is connected with the rotating gear through the gear transmission assembly.
In the technical scheme, the automatic driving assembly comprises a shell, an automatic speed reducing motor, a speed reducing box, an automatic control circuit board and a driving power supply, wherein the automatic speed reducing motor, the speed reducing box, the automatic control circuit board and the driving power supply are arranged in the shell, the automatic control circuit board is electrically connected with the driving power supply and the automatic speed reducing motor, an output shaft of the automatic speed reducing motor is connected with the speed reducing box, and an output shaft of the speed reducing box is connected with the bottom end of.
In the technical scheme, the automatic driving assembly, the handheld control end and the electric control assembly are all connected with wireless communication equipment.
In the above technical solution, the wireless communication device is a bluetooth device.
In the technical scheme, the clamping upper clamp is provided with a V-shaped groove.
In the technical scheme, the automatic thickness measuring assembly comprises an eddy current sensor and a thickness measuring pressure plate, and the shape of the thickness measuring pressure plate is the same as that of the clamping upper clamp and is connected with the clamping upper clamp through a pin shaft.
In the above technical solution, the handheld control end includes a touch screen and a controller.
In the technical scheme, at least one guide rod is arranged between the upper clamping fixture and the lower clamping fixture.
The utility model has the advantages that: but through direct current gear motor and anchor clamps self-holding wire, and guarantee anchor clamps concentric simultaneous measurement wire external diameter, eddy current sensor measures the insulating layer thickness, and show numerical value through handheld end subassembly, non-contact measurement, the staff can be under the electrified condition to the automatic operation of skinning of wire, thereby can not influence the normal power consumption of resident and enterprise, user's satisfaction has been improved, reduce operation personnel operating procedure, reduce the live working risk, high durability and convenient use, the touch screen can be convenient set up or data input handles the device, be convenient for operate on the spot.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the rotary clamping assembly of the present invention.
Fig. 3 is a schematic view of the rotation structure of the present invention.
Fig. 4 is a schematic structural view of the automatic knife adjustment assembly of the present invention.
Fig. 5 is a schematic structural view of the automatic thickness measuring assembly of the present invention.
Fig. 6 is a schematic structural diagram of the electrical control assembly of the present invention.
Fig. 7 is a schematic structural view of the automatic driving assembly of the present invention.
Fig. 8 is a schematic structural view of the insulating transmission rod assembly of the present invention.
Wherein: 1. the automatic thickness measuring device comprises a rotary clamping assembly, 11 rotating gears, 12 a shell, 13 a direct current speed reducing motor, 14 a clamp supporting seat, 15 a clamping upper clamp, 16 a clamping lower clamp, 17 a threaded shaft, 18 a guide rod, 2 an automatic cutter adjusting assembly, 21 a support, 22 a stepping speed reducing motor, 23 a stepping motor transmission shaft, 24 an arc cutter, 25 a sliding block, 26 a spring, 3 an automatic thickness measuring assembly, 31 an eddy current sensor, 32 a thickness measuring pressing plate, 4 an electric control assembly, 41 an electric power supply, 42 a control plate, 5 an insulating rod transmission assembly, 51 an insulating operating rod, 52 a transmission rod, 6 an automatic driving assembly, 61 a shell, 62 an automatic speed reducing motor, 63 a speed reducing box, 64 an automatic control circuit board, 65 a driving power supply, 7 a handheld control end and 8 an insulating lead.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 8, an automatic peeling system for an overhead insulated conductor comprises a peeling head assembly, an insulated transmission rod assembly 5, a handheld control end 7 arranged on the insulated transmission rod assembly, and an automatic driving assembly 6, which are connected in sequence, wherein the automatic driving assembly 6 is arranged at the lower end of the insulated transmission rod assembly 5, the peeling head assembly comprises a rotary clamping assembly 1, an automatic knife adjusting assembly 2, an automatic thickness measuring assembly 3, and an electric control assembly 4, the rotary clamping assembly 1 comprises a C-shaped rotary gear 11, an outer shell 12 with an opening, a direct current speed reducing motor 13, a clamp supporting seat 14, an upper clamp 15 and a lower clamp 16, the rotary gear 11 is arranged in the outer shell 12 with the opening, and the clamp supporting seat 14 is also C-shaped and is connected with one side of the rotary gear 11, the direct current speed reducing motor 13 and the upper clamp 15 are fixedly connected to the clamp supporting seat 14, this dc gear motor 13's output shaft passes through threaded shaft 17 and presss from both sides tight anchor clamps 16 connection down, automatic knife adjustment subassembly 2 includes support 21 and sets up step gear motor 22, step motor transmission shaft 23, circular arc sword 24, slider 25 on support 21, support 21 is connected on pressing from both sides tight anchor clamps 16 down, and step gear motor 22's output shaft and step motor transmission shaft 23 are connected, and step motor transmission shaft 23's front end and slider 25 are connected, and slider 25 and circular arc sword 24's bottom surface contact, on automatic thickness measurement subassembly 3 linking bridge 21, electrical control subassembly 4 includes electrical power source 41 and control panel 42, and electrical power source 41 and control panel 42 set up in dc gear motor 13 one side, and dc gear motor 13 and step gear motor 22 are connected with electrical power source 41 electricity.
In the above technical solution, the insulating transmission rod assembly 5 includes an insulating operation rod 51 and a transmission rod 52 disposed inside the insulating operation rod 51, and a top end of the transmission rod 52 is connected to the rotary gear 11 through a gear pair.
In the above technical scheme, the automatic driving assembly 6 includes a housing 61, an automatic speed reduction motor 62 in the housing 61, a speed reduction box 63, an automatic control circuit board 64 and a driving power supply 65, the driving power supply 65 is arranged at the bottom of the housing 61, the automatic control circuit board 64 is electrically connected with the driving power supply 65 and the automatic speed reduction motor 62, an output shaft of the automatic speed reduction motor 62 is connected with the speed reduction box 63, and an output shaft of the speed reduction box 63 is connected with the bottom end of the transmission rod 52.
In the above technical solution, the automatic driving assembly 6, the handheld control end 7 and the electrical control assembly 4 are all connected with a wireless communication device (not shown in the figure).
In the above technical solution, the wireless communication device is a bluetooth device.
In the above technical solution, the clamping upper clamp 15 is provided with a V-shaped groove. The V-shaped groove is convenient for clamping the insulated conductor 8 when the lower clamp 16 ascends, so that the circular arc cutter 24 of the automatic cutter adjusting assembly 2 is rotated along with the rotating gear 11, the center of the rotation coincides with the central axis of the insulated conductor 8, the peeling is more accurate, and the cable core inside the cable core cannot be damaged. And the V-shaped groove can clamp wires with different diameters. The arc knife 24 is an arc cutting edge, and the arc knife 24 cuts the wire cortex with an arc curve, so that the service life of the knife is prolonged.
In the above technical solution, the automatic thickness measuring assembly 3 includes an eddy current sensor 31 and a thickness measuring pressure plate 32, and the shape of the thickness measuring pressure plate 32 is the same as that of the clamping upper clamp 15, and is connected to the clamping upper clamp 15 through a pin. The thickness measuring pressing plate 32 is also used for pressing the insulated conducting wire 8, so that the thickness measurement is more accurate.
In the above technical solution, the handheld control terminal 7 includes a touch screen and a controller.
In the above technical solution, at least one guide rod 18 is arranged between the clamping upper clamp 15 and the clamping lower clamp 16.
An operator hangs the automatic insulated wire peeling system on an insulated wire 8, the upper clamping fixture 15 and the lower clamping fixture 16 in the rotary clamping assembly 1 are in an open state initially, the operator controls the direct current speed reducing motor 13 to work through the handheld control end 7 to drive the threaded shaft 17 to rotate, the upper clamping fixture 15 and the lower clamping fixture 16 on the threaded shaft 17 clamp the insulated wire 8, the position of the whole system can be ensured to be fixed and be vertical to the central axis of the insulated wire 8, the outer diameter value of the insulated wire 8 can be calculated according to the walking pulse feedback of the direct current speed reducing motor 13 relative to the initial origin, the eddy current sensor 31 is close to the cortex of the insulated wire 8, because the inside of the insulated wire 8 is made of metal, the cortex of the insulated wire is crosslinked polyethylene, the different materials have different electromagnetic feedback time to the eddy current sensor 31, and the acquired currents are different by comparison, then according to the characteristics of the eddy current sensor 31 and the recorded outer diameter value of the insulated wire 8, the thickness value of the cortex of the wire is calculated, the system records the numerical value on the single point, the automatic speed reducing motor 62 in the automatic driving assembly 6 works to drive the reduction gearbox 63 to move, the torque is transmitted to the rotating gear 11 in the rotating clamping fixture 1 through the transmission rod 52 in the insulated transmission rod assembly 5, as the gear pair transmission is arranged in the shell 12, the rotating clamping assembly 1, the automatic knife adjusting assembly 2 and the automatic thickness measuring assembly 3 can integrally rotate around the axis of the insulated wire 8, the numerical value of one rotation is recorded through the electric appliance control end 4, the measurement average value is taken, as the cutting edge of the arc knife 24 is superposed with the central axis of the insulated wire 8 in the initial origin state, the electric appliance control assembly 4 controls the stepping speed reducing motor 22 to start to rotate forwards according to the measured value, the stepping, the arc knife 204 is driven to rotate at the fulcrum of the bracket 21 to form moment balance with the spring 26, so that feeding of the arc knife 24 can be completed, the automatic control circuit board 64 in the automatic driving assembly 6 controls the automatic speed reducing motor 62 to work again according to a signal of the completion of feeding of the knife, finally, the moment drives the rotary clamping assembly 1 to rotate around the insulated wire 8 through transmission between the gear pair in the shell 12, an angle exists between the automatic knife adjusting assembly 2 and the central axis of the insulated wire 8, the whole rotary clamping assembly 1 can automatically walk on the axis of the insulated wire, when the sheath of the wire is stripped to a required length, an operator presses an end button on the handheld control end 7, the stepping speed reducing motor 22 in the self-adjusting knife assembly 2 works reversely, the arc knife 24 slowly returns to the original point position, so that the sheath cut off by the wire can be separated from the main insulated wire 8, and the electric appliance control assembly 4 controls the direct current speed, the upper clamping fixture 15 is separated from the lower clamping fixture 16, the automatic speed reducing motor 62 in the automatic driving assembly 6 works reversely, the opening of the rotary gear 11 at the shell 12 is opened due to the ratchet mechanism in the rotary fixture assembly 1, and an operator takes down the automatic insulated wire stripping system tool, so that the whole operation is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention.

Claims (9)

1. The utility model provides an automatic system of skinning of overhead insulated wire, includes head subassembly, the insulating drive bar subassembly of skinning, the handheld control end of setting on insulating drive bar subassembly, the automatic drive subassembly that connects gradually, characterized by: the peeling head component comprises a rotary clamping component, an automatic knife regulating component, an automatic thickness measuring component and an electrical control component, wherein the rotary clamping component comprises a C-shaped rotary gear, a shell with an opening, a direct current speed reducing motor, a clamp supporting seat, an upper clamping clamp and a lower clamping clamp, the rotary gear is arranged in the shell with the opening, the clamp supporting seat is also C-shaped and is connected with one surface of the rotary gear, the direct current speed reducing motor and the upper clamping clamp are fixedly connected on the clamp supporting seat, an output shaft of the direct current speed reducing motor is connected with the lower clamping clamp through a threaded shaft, the automatic knife regulating component comprises a bracket, a step speed reducing motor, a step motor transmission shaft, a sliding block and an arc knife, the bracket is connected on the lower clamping clamp, and the output shaft of the step speed reducing motor is connected with the step motor transmission shaft, the front end of the transmission shaft of the stepping motor is connected with the sliding block, the sliding block is in contact with the bottom surface of the arc knife, the automatic thickness measuring assembly is connected with the support, the electrical control assembly comprises an electrical power source and a control panel, the electrical power source and the control panel are arranged on one side of the direct-current speed reduction motor, and the direct-current speed reduction motor and the stepping speed reduction motor are electrically connected with the electrical power source.
2. The automated overhead insulated conductor stripping system of claim 1, further comprising: the insulating transmission rod assembly comprises an insulating operation rod and a transmission rod arranged in the insulating operation rod, and the top end of the transmission rod is connected with the rotating gear through a gear pair.
3. The automated overhead insulated conductor stripping system of claim 1, further comprising: the automatic driving assembly comprises a shell, an automatic speed reducing motor, a speed reducing box, an automatic control circuit board and a driving power supply, wherein the automatic speed reducing motor, the speed reducing box, the automatic control circuit board and the driving power supply are arranged in the shell, the automatic control circuit board is electrically connected with the driving power supply and the automatic speed reducing motor, and an output shaft of the automatic speed reducing motor is connected with the speed reducing box.
4. The automated peeling system for overhead insulated conductors of any one of claims 1 to 3, wherein: the automatic driving assembly, the handheld control end and the electric control assembly are all connected with wireless communication equipment.
5. The automated overhead insulated conductor stripping system of claim 4, wherein: the wireless communication equipment is a Bluetooth device.
6. The automated overhead insulated conductor stripping system of claim 1, further comprising: and a V-shaped groove is formed in the clamping upper clamp.
7. The automated overhead insulated conductor stripping system of claim 6, further comprising: the automatic thickness measuring assembly comprises an eddy current sensor and a thickness measuring pressure plate, the shape of the thickness measuring pressure plate is the same as that of the clamping upper clamp, and the thickness measuring pressure plate is connected with the clamping upper clamp through a pin shaft.
8. The automated overhead insulated conductor stripping system of claim 1, further comprising: the handheld control end comprises a touch screen and a controller.
9. The automated overhead insulated conductor stripping system of claim 1, further comprising: at least one guide rod is arranged between the upper clamping fixture and the lower clamping fixture.
CN201920122161.6U 2019-01-24 2019-01-24 Automatic peeling system for overhead insulated conductor Expired - Fee Related CN209948542U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920122161.6U CN209948542U (en) 2019-01-24 2019-01-24 Automatic peeling system for overhead insulated conductor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920122161.6U CN209948542U (en) 2019-01-24 2019-01-24 Automatic peeling system for overhead insulated conductor

Publications (1)

Publication Number Publication Date
CN209948542U true CN209948542U (en) 2020-01-14

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Application Number Title Priority Date Filing Date
CN201920122161.6U Expired - Fee Related CN209948542U (en) 2019-01-24 2019-01-24 Automatic peeling system for overhead insulated conductor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112952663A (en) * 2020-11-16 2021-06-11 浙江华云信息科技有限公司 Automatic wire stripping machine for live working
CN113013793A (en) * 2021-03-15 2021-06-22 浏阳市金锋机械科技有限公司 Novel intelligent wire stripper
CN115000887A (en) * 2022-07-04 2022-09-02 合肥汇优科技有限公司 Insulated wire stripper, fixed-length stripping control method and controller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112952663A (en) * 2020-11-16 2021-06-11 浙江华云信息科技有限公司 Automatic wire stripping machine for live working
CN113013793A (en) * 2021-03-15 2021-06-22 浏阳市金锋机械科技有限公司 Novel intelligent wire stripper
CN115000887A (en) * 2022-07-04 2022-09-02 合肥汇优科技有限公司 Insulated wire stripper, fixed-length stripping control method and controller

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20230725

Address after: 430064 Hubei city of Wuhan province Wuchang Luojiashan

Patentee after: WUHAN University

Address before: Building 1, No. 25 Gaoxin Fourth Road, Dongyi Industrial Park, Donghu New Technology Development Zone, Wuhan City, Hubei Province, 430300

Patentee before: WUHAN FENJIN POWER TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200114

CF01 Termination of patent right due to non-payment of annual fee