CN209946352U - HiL wire harness testing device - Google Patents
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Abstract
本实用新型公开了一种HiL线束测试装置,包括第一分线器和第二分线器,所述第一分线器设有第一连接器、第一测试接线端、第一电源接线端和第二电源接线端,所述第一测试接线端与第一电源接线端连接,所述第一连接器的每个引脚均连接有指示灯,每个指示灯的第一端与其在第一连接器中对应的引脚连接,所有指示灯的第二端均与第二电源接线端连接,所述第二分线器设有第二连接器,所述第二连接器的每个引脚均连接有第二测试接线端。本实用新型通过连接器和接线端将HiL线束的管脚引出,以便于测试人员使用一根导线测试HiL线束是否合格,测试人员可以独自完成测试,提升了测试的效率。本实用新型可以广泛应用于测试技术领域。
The utility model discloses a HiL wire harness testing device, comprising a first splitter and a second splitter, wherein the first splitter is provided with a first connector, a first test terminal and a first power terminal and the second power supply terminal, the first test terminal is connected with the first power supply terminal, each pin of the first connector is connected with an indicator light, and the first end of each indicator light is connected with the first end of the first power supply terminal. Corresponding pins in a connector are connected, the second ends of all indicator lights are connected to the second power terminal, the second splitter is provided with a second connector, each lead of the second connector The pins are connected with second test terminals. The utility model leads out the pins of the HiL wiring harness through the connector and the terminal, so that the tester can use a wire to test whether the HiL wiring harness is qualified, the tester can complete the test alone, and the test efficiency is improved. The utility model can be widely used in the field of testing technology.
Description
技术领域technical field
本实用新型涉及测试技术领域,尤其是一种HiL线束测试装置。The utility model relates to the technical field of testing, in particular to a HiL wire harness testing device.
背景技术Background technique
HiL测试在汽车控制器开发过程中发挥着至关重要的作用,而HiL线束作为连接HiL设备与控制器的连接装置,其重要程度更是不言而喻。设计好线束,通常会委托给专业的机构进行制作,供应商固然会对线束质量进行监控,但是当HiL测试人员拿到线束的时候,还是有必要进行一下全面的排查,以证其是否完全按照设计好的信号对照表进行制作。HiL testing plays a vital role in the development process of automotive controllers, and the importance of HiL harnesses as a connecting device connecting HiL equipment and controllers is self-evident. After designing the wiring harness, it is usually entrusted to a professional organization for production. Of course, the supplier will monitor the quality of the wiring harness, but when HiL testers get the wiring harness, it is still necessary to conduct a comprehensive investigation to verify whether it is completely in accordance with The designed signal comparison table is made.
通常HiL线束的检测,是根据信号对照表,利用万用电表测量一组应该连接在一起的管脚,当测量的电阻非常小时,即为通过导线直接连通,符合信号对照表的要求。问题在于,线束两端的接插件的体积都比较小,每个接插件上都集成了一定数量的管脚,而管脚的个头就更小了。所以在用万用电表进行测量时,非常难以用两只手同时操控线束两端的接插件并找准其中对应的管脚。多数时候甚至需要多名人员相互配合,才能顺利的进行线束的排查工作,导致整个测试过程效率低下。Usually HiL wiring harness is detected by using a multimeter to measure a group of pins that should be connected together according to the signal comparison table. When the measured resistance is very small, it is directly connected through wires, which meets the requirements of the signal comparison table. The problem is that the connectors at both ends of the harness are relatively small, and each connector integrates a certain number of pins, and the pins are even smaller. Therefore, when measuring with a multimeter, it is very difficult to use two hands to control the connectors at both ends of the wire harness and find the corresponding pins. In most cases, multiple personnel are required to cooperate with each other to carry out the inspection of the wiring harness smoothly, resulting in low efficiency of the entire testing process.
实用新型内容Utility model content
为解决上述技术问题,本实用新型的目的在于:提供一种能够提升测试效率的HiL线束测试装置。In order to solve the above technical problems, the purpose of the present invention is to provide a HiL wire harness testing device that can improve the testing efficiency.
本实用新型所采取的第一种技术方案是:The first technical scheme adopted by the utility model is:
一种HiL线束测试装置,包括第一分线器和第二分线器,所述第一分线器设有第一连接器、第一测试接线端、第一电源接线端和第二电源接线端,所述第一测试接线端与第一电源接线端连接,所述第一连接器的每个引脚均连接有指示灯,每个指示灯的第一端与其在第一连接器中对应的引脚连接,所有指示灯的第二端均与第二电源接线端连接,所述第二分线器设有第二连接器,所述第二连接器的每个引脚均连接有第二测试接线端。A HiL wiring harness testing device, including a first splitter and a second splitter, the first splitter is provided with a first connector, a first test terminal, a first power terminal and a second power supply wiring The first test terminal is connected to the first power supply terminal, each pin of the first connector is connected with an indicator light, and the first end of each indicator light corresponds to its first connector in the first connector. The pins are connected, the second ends of all indicator lights are connected with the second power terminal, the second splitter is provided with a second connector, and each pin of the second connector is connected with a second power supply terminal. Two test terminals.
进一步,所述第一测试接线端、第二测试接线端、第一电源接线端以及第二电源接线端均为香蕉头插座。Further, the first test terminal, the second test terminal, the first power terminal and the second power terminal are all banana plug sockets.
进一步,所述指示灯为双向LED灯。Further, the indicator light is a bidirectional LED light.
进一步,所述第一分线器上设有指示灯的编号标识,所述第二分线器上设有第二测试接线端的编号标识。Further, the first splitter is provided with a serial number identification of an indicator light, and the second splitter is provided with a serial number identification of the second test terminal.
进一步,所述指示灯以阵列形式排布。Further, the indicator lights are arranged in an array.
进一步,所述第二测试接线端以阵列形式排布。Further, the second test terminals are arranged in an array.
本实用新型所采取的第二种技术方案是:The second technical scheme adopted by the utility model is:
一种HiL线束测试装置,包括第一分线器和第二分线器,所述第一分线器设有第一连接器、第一测试接线端和电源模块,所述第一测试接线端与电源模块的第一输出端连接,所述第一连接器的每个引脚均连接有指示灯,每个指示灯的第一端与其在第一连接器中对应的引脚连接,所有指示灯的第二端均与电源模块的第二输出端连接,所述第二分线器设有第二连接器,所述第二连接器的每个引脚均连接有第二测试接线端。A HiL wiring harness testing device, comprising a first splitter and a second splitter, the first splitter is provided with a first connector, a first test terminal and a power module, the first test terminal Connected with the first output end of the power supply module, each pin of the first connector is connected with an indicator light, the first end of each indicator light is connected to its corresponding pin in the first connector, all indications The second ends of the lamps are all connected to the second output end of the power module, the second splitter is provided with a second connector, and each pin of the second connector is connected with a second test terminal.
进一步,所述第一测试接线端和第二测试接线端均为香蕉头插座。Further, the first test terminal and the second test terminal are both banana plug sockets.
进一步,所述第一分线器上设有指示灯的编号标识,所述第二分线器上设有第二测试接线端的编号标识。Further, the first splitter is provided with a serial number identification of an indicator light, and the second splitter is provided with a serial number identification of the second test terminal.
进一步,所述指示灯以阵列的形式排布。Further, the indicator lights are arranged in an array.
本实用新型的有益效果是:本实用新型增设了第一连接器,可以将HiL线束一端的引脚连接到不同的指示灯上,然后通过第二连接器将HiL线束的另一端的管脚引出到第二测试接线端,在测试装置上电时,只需要通过一根导线将第一测试接线端和其中一个第二测试接线端连接起来,然后就可以根据指示灯的亮灭情况,测试出该第二测试接线端所对应的HiL线束的管脚是否连接正确,本实用新型通过连接器和接线端将HiL线束的管脚引出,以便于测试人员使用一根导线测试HiL线束是否合格,测试人员可以独自完成测试,提升了测试的效率。The beneficial effects of the utility model are: the utility model adds a first connector, which can connect the pins at one end of the HiL wiring harness to different indicator lights, and then lead out the pins on the other end of the HiL wiring harness through the second connector To the second test terminal, when the test device is powered on, it is only necessary to connect the first test terminal and one of the second test terminals through a wire, and then you can test out the Whether the pins of the HiL wiring harness corresponding to the second test terminal are connected correctly, the utility model leads the pins of the HiL wiring harness through the connector and the wiring terminal, so that the tester can use a wire to test whether the HiL wiring harness is qualified or not. Personnel can complete the test alone, which improves the efficiency of the test.
附图说明Description of drawings
图1为本实用新型一种具体实施例的HiL线束测试装置的结构示意图;1 is a schematic structural diagram of a HiL wire harness testing device according to a specific embodiment of the present utility model;
图2为本实用新型另一种具体实施例的HiL线束测试装置的结构示意图。FIG. 2 is a schematic structural diagram of a HiL wire harness testing device according to another specific embodiment of the present invention.
具体实施方式Detailed ways
下面结合说明书附图和具体的实施例对本实用新型进行进一步的说明。The utility model will be further described below with reference to the accompanying drawings and specific embodiments.
参照图1,本实施例公开了一种HiL线束测试装置,其包括:第一分线器100和第二分线器200,所述第一分线器100设有第一连接器101、第一测试接线端102、第一电源接线端103和第二电源接线端104,所述第一测试接线端102与第一电源接线端103连接,所述第一连接器101的每个引脚均连接有指示灯105,每个指示灯105的第一端与其在第一连接器101中对应的引脚连接,所有指示灯105的第二端均与第二电源接线端104连接,所述第二分线器200设有第二连接器201,所述第二连接器201的每个引脚均连接有第二测试接线端202。Referring to FIG. 1 , this embodiment discloses a HiL wire harness testing device, which includes: a
其中,第一连接器和第二连接器为HiL线束两端的插头所对应的插座,其根据HiL线束的插头不同可以选用不同的插座实现。Wherein, the first connector and the second connector are sockets corresponding to the plugs at both ends of the HiL wiring harness, and different sockets can be selected for implementation according to different plugs of the HiL wiring harness.
如图1所示,第一电源接线端103和第二电源接线端104分别用于接入电源模块106的正极和负极,至于电源模块106的正极和负极的具体接入方式,视指示灯的设计而定。As shown in FIG. 1 , the first power supply terminal 103 and the second power supply terminal 104 are respectively used to connect the positive pole and the negative pole of the
在一些实施例中,指示灯采用LED灯实现,普通的LED灯分正负极,因此在这种情况下需要在第一电源接线端和第二电源接线端上设置用于区分正负极的指示特征。例如,第一电源接线端用于接入电源正极,可以设置为红色,或者在其上面标示“+”号。第二电源接线端用于接入电源负极,可以设置为黑色,或者在其上面标示“-”号。In some embodiments, the indicator light is realized by LED lights, and ordinary LED lights are divided into positive and negative poles. Therefore, in this case, it is necessary to set the first power supply terminal and the second power supply terminal to distinguish the positive and negative poles. Indicating features. For example, the first power terminal is used to connect to the positive pole of the power supply, and can be set to be red, or marked with a "+" sign on it. The second power terminal is used to connect to the negative pole of the power supply, and can be set to black, or marked with a "-" sign on it.
在本实施例中,所述电源模块可以采用线性稳压电源或者开关电源等实现。所述电源模块的输出电压,视测试需要进行选择,一般选用输出电压为12V的电源模块。In this embodiment, the power supply module may be implemented by a linear regulated power supply or a switching power supply. The output voltage of the power supply module is selected according to the test needs, and a power supply module with an output voltage of 12V is generally selected.
此外,所述第一测试接线端、第二测试接线端、第一电源接线端以及第二电源接线端,可以采用香蕉头插座、印刷电极或者接线端子等实现。In addition, the first test terminal, the second test terminal, the first power terminal and the second power terminal can be realized by using a banana plug socket, a printed electrode or a terminal.
参照图1,在本实施例工作时,首先将HiL线束300的两端分别接入第一连接器101和第二连接器201,此时,HiL线束300中的多根线材分别被连接到多个第二测试接线端202和多个指示灯105。然后所有的指示灯105均通过第二电源接线端104连接在电源模块106的负极,而电源模块106的正极通过第一电源接线端103连接在第一测试接线端102上。Referring to FIG. 1 , when this embodiment works, both ends of the
测试人员只需要使用一根导线400,将第一测试接线端102和任一个第二测试接线端202连接起来,该第二测试接线端202就会与对应的指示灯105形成通路,该第二测试接线端202对应的指示灯105就会亮起。The tester only needs to use one
因此,如果测试时,没有指示灯亮起或者亮起的指示灯与第二测试接线端不对应,则说明该HiL线束有断线或者错接的情况。Therefore, if there is no indicator light on or the lighted indicator light does not correspond to the second test terminal during the test, it means that the HiL wiring harness is disconnected or misconnected.
作为优选的实施例,所述第一测试接线端、第二测试接线端、第一电源接线端以及第二电源接线端均为香蕉头插座。采用香蕉头插座作为接线端,其便于测试人员插拔且连接稳定。所述香蕉头插座一般选用4mm的香蕉头插座,而在测试时,测试人员可以选择接头为香蕉头的导线和电源模块进行测试。As a preferred embodiment, the first test terminal, the second test terminal, the first power terminal and the second power terminal are all banana plug sockets. The banana jack is used as the terminal, which is easy for testers to plug and unplug and the connection is stable. The banana plug socket is generally a 4mm banana plug socket, and during the test, the tester can select the wire and the power module with the connector of the banana plug for testing.
作为优选的实施例,所述指示灯为双向LED灯。所述双向LED是指在一个灯珠中集成了两个方向相反的LED灯,这种LED灯无论如何接入电源正负极均可以点亮。采用双向LED灯作为指示灯,测试人员在接入电源模块时可以不分正负极。As a preferred embodiment, the indicator light is a bidirectional LED light. The bidirectional LED refers to integrating two LED lights with opposite directions in one lamp bead, and the LED lights can be lit regardless of whether the positive and negative poles of the power supply are connected. The bidirectional LED light is used as the indicator light, and the tester can not distinguish the positive and negative poles when connecting to the power module.
作为优选的实施例,所述第一分线器上设有指示灯的编号标识,所述第二分线器上设有第二测试接线端的编号标识。所述编号标识可以是设置在分线器上的凸印或者凹印,或者是贴在分线器上的标签等。所述编号标识可以为“1”、“2”、……、“100”等数字,或者是“A”、“B”、“C”、……、“Z”等字母。As a preferred embodiment, the first splitter is provided with a serial number identification of an indicator light, and the second splitter is provided with a serial number identification of the second test terminal. The serial number identification may be embossed or gravure printed on the splitter, or a label attached to the splitter, or the like. The number identification can be numbers such as "1", "2", ..., "100", or letters such as "A", "B", "C", ..., "Z".
作为优选的实施例,所述指示灯以阵列形式排布。其中指示灯所形成的阵列与第一连接器的引脚所形成的阵列相同。当然,相同是指排列方式相同,阵列点上的距离并不一定相同。此外,每个指示灯与其在第一连接器中对应连接的引脚,在阵列中的位置对应。指示灯采用与第一连接器的引脚相同的方式进行排列,便于测试人员快速找到故障引脚的位置。As a preferred embodiment, the indicator lights are arranged in an array. The array formed by the indicator lights is the same as the array formed by the pins of the first connector. Of course, the same refers to the same arrangement, and the distances on the array points are not necessarily the same. In addition, each indicator light corresponds to its correspondingly connected pin in the first connector, and its position in the array corresponds. The indicator lights are arranged in the same way as the pins of the first connector, so that the tester can quickly find the position of the faulty pin.
作为优选的实施例,所述第二测试接线端以阵列形式排布。同理,第二测试端所形成的阵列与第二连接器的引脚所形成的阵列相同。此外,每个第二测试接线端与其在第二连接器中对应连接的引脚,在阵列中的位置相同。本实施例有助于测试人员定位测试的引脚。As a preferred embodiment, the second test terminals are arranged in an array. Similarly, the array formed by the second test terminal is the same as the array formed by the pins of the second connector. In addition, each second test terminal and its correspondingly connected pin in the second connector are in the same position in the array. This embodiment helps the tester to locate the tested pins.
参照图2,本实施例公开了一种HiL线束测试装置,包括第一分线器100和第二分线器200,所述第一分线器100设有第一连接器101、第一测试接线端102和电源模块106,所述第一测试接线端102与电源模块106的第一输出端连接,所述第一连接器101的每个引脚均连接有指示灯105,每个指示灯105的第一端与其在第一连接器101中对应的引脚连接,所有指示灯105的第二端均与电源模块106的第二输出端连接,所述第二分线器200设有第二连接器201,所述第二连接器201的每个引脚均连接有第二测试接线端202。Referring to FIG. 2 , this embodiment discloses a HiL wire harness testing device, including a
在本实施例中,所述电源模块106内置在第一分线器100之中。所述电源模块106可以是包含电池的电源模块,也可以是需要外接电源的DC/DC或者AC/DC转换器。In this embodiment, the
本实施例使得用户在携带测试装置时,无需携带外接电源,以便于现场测试使用。In this embodiment, the user does not need to carry an external power supply when carrying the test device, which is convenient for on-site testing.
作为优选的实施例,所述第一测试接线端和第二测试接线端均为香蕉头插座。As a preferred embodiment, the first test terminal and the second test terminal are both banana plug sockets.
作为优选的实施例,所述第一分线器上设有指示灯的编号标识,所述第二分线器上设有第二测试接线端的编号标识。As a preferred embodiment, the first splitter is provided with a serial number identification of an indicator light, and the second splitter is provided with a serial number identification of the second test terminal.
作为优选的实施例,所述指示灯以阵列的形式排布。其中指示灯所形成的阵列与第一连接器的引脚所形成的阵列相同。当然,相同是指排列方式相同,阵列点上的距离并不一定相同。此外,每个指示灯与其在第一连接器中对应连接的引脚,在阵列中的位置对应。指示灯采用与第一连接器的引脚相同的方式进行排列,便于测试人员快速找到故障引脚的位置。As a preferred embodiment, the indicator lights are arranged in an array. The array formed by the indicator lights is the same as the array formed by the pins of the first connector. Of course, the same refers to the same arrangement, and the distances on the array points are not necessarily the same. In addition, each indicator light corresponds to its correspondingly connected pin in the first connector, and its position in the array corresponds. The indicator lights are arranged in the same way as the pins of the first connector, so that the tester can quickly find the position of the faulty pin.
作为优选的实施例,所述第二测试接线端以阵列形式排布。同理,第二测试端所形成的阵列与第二连接器的引脚所形成的阵列相同。此外,每个第二测试接线端与其在第二连接器中对应连接的引脚,在阵列中的位置相同。本实施例有助于测试人员定位测试的引脚。As a preferred embodiment, the second test terminals are arranged in an array. Similarly, the array formed by the second test terminal is the same as the array formed by the pins of the second connector. In addition, each second test terminal and its correspondingly connected pin in the second connector are in the same position in the array. This embodiment helps the tester to locate the tested pins.
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可做作出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present utility model, but the present utility model is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations on the premise that does not violate the spirit of the present utility model. Or alternatives, these equivalent modifications or alternatives are all included within the scope defined by the claims of the present application.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113311362A (en) * | 2020-02-27 | 2021-08-27 | Aptiv技术有限公司 | Wiring assembly board and method for verifying connection during wiring harness installation |
| CN113514781A (en) * | 2021-04-26 | 2021-10-19 | 广东电网有限责任公司 | Multi-wire core comparison device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113311362A (en) * | 2020-02-27 | 2021-08-27 | Aptiv技术有限公司 | Wiring assembly board and method for verifying connection during wiring harness installation |
| CN113514781A (en) * | 2021-04-26 | 2021-10-19 | 广东电网有限责任公司 | Multi-wire core comparison device |
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