CN209940079U - Horizontal composite device for polyolefin foam - Google Patents
Horizontal composite device for polyolefin foam Download PDFInfo
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- CN209940079U CN209940079U CN201920462797.5U CN201920462797U CN209940079U CN 209940079 U CN209940079 U CN 209940079U CN 201920462797 U CN201920462797 U CN 201920462797U CN 209940079 U CN209940079 U CN 209940079U
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Abstract
The utility model relates to a coiling equipment technical field especially relates to a cotton horizontal set composite of polyolefin bubble. The utility model provides a technical scheme who takes for providing a cotton horizontal set composite of polyolefin bubble, including the frame and be located first group transition roller, second group transition roller, controllable temperature electrical heating blowing system in the frame in proper order, go up the package and roll up axle, lower winding shaft, the pressfitting roller group, third group transition roller, control system and transmission system, the pressfitting roller group by transmission system drives, still includes coiling mechanism and two motors of being connected with controllable temperature electrical heating blowing system both sides, the pressfitting roller group is including the last pressfitting roller and the lower pressfitting roller that set up perpendicularly, go up the package around the axle with lower winding shaft set up respectively in controllable temperature electrical heating blowing system's upper portion and lower part. The utility model discloses can be while horizontal feeding, carry out the complex through hot-blast, the material is very level and smooth, and the high point terrain clearance of bending behind the lower piece is big, and compound thickness promotes by a wide margin, can satisfy special demand's customer, and rolling material thickness is high, and the temperature is controllable, reduces the material damage.
Description
Technical Field
The utility model relates to a coiling equipment technical field especially relates to a cotton horizontal set composite of polyolefin bubble.
Background
The compound machine is a device which bonds two or more layers of materials together by means of flame, adhesive and the like, so that the thickness of the materials is increased to meet the requirements of customers.
The flame laminating machine device used by the existing polyolefin foam mainly comprises a transition roller, a fire groove, a roller, a frame, a roller spacing adjusting device, a transmission device, a lubricating system, a control system, a winding device and the like, and is used for laminating a composite material with a certain thickness.
The existing polyolefin foam has the following defects:
1. the two sides are simultaneously fed and compounded through flame of the fire chute (compounded vertically upwards), the material is not cooled when being folded at the top end at the right side, the material is easy to generate larger bending, and the height of the bent high point above the ground after the material is placed on the lower sheet is more than or equal to 80 mm.
2. Because the top end is folded to the right, the traction resistance is very large, and the composite thickness is less than or equal to 75 mm.
3. The thickness of the material wound by the winding machine is less than or equal to 35 mm.
4. The size of flame, the uniformity of flame and the temperature of flame are not easy to control, and the flame is easy to be compounded unevenly and not firmly, so that defective products are produced.
5. The flame compounding adopts natural gas as fuel, the temperature is generally over 800 ℃, and the damage to materials is large.
SUMMERY OF THE UTILITY MODEL
To the defect or not enough that exist among the prior art, the utility model discloses the technical problem that will solve is: the utility model provides a cotton horizontal set composite of polyolefin bubble can be on one side the horizontal feeding simultaneously, carries out the complex through hot-blast, and the material is very level and smooth, and the high point terrain clearance of bending behind the lower piece is big, and composite thickness promotes by a wide margin, can satisfy special demands's customer, and rolling material thickness is high, and the temperature is controllable, reduces the material damage.
In order to realize the above-mentioned purpose, the utility model discloses the technical scheme who takes provides a cotton horizontal set composite of polyolefin bubble, include the frame and be located first group transition roller, the second group transition roller, the controllable temperature electrical heating blower system in the frame in proper order, go up the winding shaft, lower winding shaft, the pressfitting roller group, the third group transition roller, control system and transmission system, the pressfitting roller group by transmission system drives, still includes coiling mechanism and two motors of being connected with controllable temperature electrical heating blower system both sides, the pressfitting roller group is including the last pressfitting roller and the lower pressfitting roller that set up perpendicularly, go up the winding shaft with down the winding shaft set up respectively in the upper portion and the lower part of controllable temperature electrical heating blower system.
As a further improvement of the utility model, controllable temperature electrical heating blower system is including being pentagon and front end for flat mouth, air-out pipeline, air outlet mount of blowing, the air-out pipeline is five, be equipped with a plurality of circular shape air outlets before the flat mouth of blowing, air outlet mount top both sides are fixed with the cylinder, the air outlet below is equipped with the roller bearing, air outlet mount below both sides still are fixed with roll spacing adjusting device.
As a further improvement of the utility model, the winding shaft comprises two steel pipes and four fixing pieces.
As a further improvement of the utility model, the transmission system comprises a protective shell, a chain set and seven gears.
As a further improvement, the upper left and right sides of the pressing roller group is provided with a cylinder.
As a further improvement, the horizontal compound device of polyolefin bubble cotton still includes independent coiling mechanism, and this coiling mechanism includes the mount and is located circular rolling frame on the mount, circular rolling frame comprises ten steel pipes, circular rolling frame one side is provided with drives circular rolling frame pivoted motor.
The utility model has the advantages that:
1. while feeding horizontally, compounding with hot air, leveling the material, and setting the height of the bent high point to be less than or equal to 20 mm.
2. The composite thickness is greatly improved, customers with special requirements can be met, and the thickness is larger than or equal to 150 mm.
3. The thickness of the winding material is more than or equal to 75 mm.
4. The mode of generating hot air by electric heating is complex, the temperature is controllable and uniform, the product is more firmly complex, and the product quality is more stable.
5. Due to electric heating, the temperature is controllable, generally about 400 ℃, and the damage to the material is obviously reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a perspective view of the present invention;
FIG. 3 is a structural diagram of the temperature controllable electric heating blower system of the present invention;
FIG. 4 is a view showing the structure of the winding shaft of the present invention;
FIG. 5 is a block diagram of the chain assembly of the present invention;
FIG. 6 is a structural view of the winding device of the present invention;
wherein the numbers indicate: 1. attaching foam 1; 2. attaching foam 2; 3. temperature-controllable electric heating blower; 4. a first set of transition rolls; 5. pressing a roller group; 6. a third set of transition rollers; 7. a winding device; 8. a temperature-controllable electric heating blowing system; 9. a second set of transition rolls; 10. a control system; 11. a transmission system; 12. a flat air blowing port; 13. a circular air outlet; 14. an air outlet pipeline; 15. an air outlet fixing frame; 16. a protective shell.
Detailed Description
The present invention will be further described with reference to the following description and embodiments.
As shown in fig. 1-6, the utility model provides a horizontal polyolefin foam compounding device, which comprises a frame, a first set of transition rollers 4, a second set of transition rollers 9, a temperature-controllable electric heating blower system 8, an upper winding shaft, a lower winding shaft, a pressing roller set 5, a third set of transition rollers 6, a control system 10 and a transmission system 11, wherein the first set of transition rollers 4, the second set of transition rollers 9, the temperature-controllable electric heating blower system 8, the upper winding shaft, the lower winding shaft, the pressing roller set 5, the third set of transition rollers 6, the control system 10 and the transmission system 11 are sequentially arranged on the frame, the pressing roller set 5 is driven by the transmission system 11, the winding device 7 and two motors connected with two sides of the temperature-controllable electric heating blower system are further included, the pressing roller set comprises an upper pressing roller and a lower,
as shown in fig. 1 and 3, the temperature-controllable electric heating blower system 3 includes a pentagonal blower port 12 with a flat front end, five air outlet pipes 14, and an air outlet fixing frame 15, a plurality of circular air outlet 13 is disposed in front of the flat blower port 12, air cylinders are fixed on two sides above the air outlet fixing frame, rolling shafts are disposed below the air outlet, and roller distance adjusting devices are further fixed on two sides below the air outlet fixing frame.
As shown in fig. 4, the winding shaft includes two steel pipes and four fixing pieces,
as shown in fig. 1 and 5, the transmission system includes a protective shell 16, a chain set and seven gears.
As shown in fig. 2, air cylinders are arranged on the left and right sides of the upper part of the stitching roller set.
As shown in fig. 1, the horizontal polyolefin foam compounding device further comprises an independent winding device, the winding device comprises a fixing frame and a circular winding frame located on the fixing frame, the circular winding frame is composed of ten steel pipes, and a motor for driving the circular winding frame to rotate is arranged on one side of the circular winding frame.
The production steps are as follows:
1. placing the foam 1 to be attached and the foam 2 to be attached on the device.
2. And (3) allowing the foam 1 to be attached to enter the pressing roller group from the first group of transition rollers, and allowing the foam 2 to be attached to enter the pressing roller group from the second group of transition rollers.
3. Starting the temperature-controllable electric heating blower 3, setting the temperature at 400 ℃, and preheating for 1 minute.
4. And opening the pressing roller group to enable the foam to be attached together after hot air blowing, wherein the temperature can be adjusted according to the speed of the pressing roller group.
5. If the foam bonded together needs to be subjected to thicker compounding, the foam passes through a third group of transition rollers 6 and then enters a winding device for winding, and the steps 1, 2, 3, 4 and 5 are repeated until the required compounding thickness is achieved.
6. And after the thickness meets the requirement, the sheet comes out from the pressing roller group 5 and enters the lower sheet of the platform through the third transition roller.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (6)
1. The utility model provides a cotton horizontal set composite of polyolefin bubble which characterized in that: the automatic winding machine comprises a rack, a first group of transition rollers, a second group of transition rollers, a temperature-controllable electric heating blowing system, an upper winding shaft, a lower winding shaft, a pressing roller group, a third group of transition rollers, a control system and a transmission system, wherein the first group of transition rollers, the second group of transition rollers, the temperature-controllable electric heating blowing system, the upper winding shaft, the lower winding shaft, the pressing roller group, the third group of transition rollers, the control system and the transmission system are sequentially arranged on the rack, the pressing roller group is driven by the transmission system, the automatic winding machine further comprises a winding device and two motors connected with two sides of the temperature-controllable electric heating blowing system, the pressing roller group comprises an upper pressing roller and a lower.
2. The polyolefin foam horizontal compounding device of claim 1, wherein: controllable temperature electrical heating blower system is including being pentagon and front end for flat mouth, air-out pipeline, air outlet mount, the air-out pipeline is five, be equipped with a plurality of circular shape air outlets before the flat mouth of blowing, air outlet mount top both sides are fixed with the cylinder, the air outlet below is equipped with the roller bearing, air outlet mount below both sides still are fixed with roll spacing adjusting device.
3. The polyolefin foam horizontal compounding device of claim 1, wherein: the winding shaft comprises two steel pipes and four fixing pieces.
4. The polyolefin foam horizontal compounding device of claim 1, wherein: the transmission system comprises a protective shell, a chain set and seven gears.
5. The polyolefin foam horizontal compounding device of claim 1, wherein: and air cylinders are arranged on the left side and the right side of the upper part of the pressing roller group.
6. The polyolefin foam horizontal compounding device of claim 1, wherein: the horizontal polyolefin foam compounding device further comprises an independent winding device, the winding device comprises a fixing frame and a circular winding frame located on the fixing frame, the circular winding frame is composed of ten steel pipes, and a motor for driving the circular winding frame to rotate is arranged on one side of the circular winding frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920462797.5U CN209940079U (en) | 2019-04-08 | 2019-04-08 | Horizontal composite device for polyolefin foam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920462797.5U CN209940079U (en) | 2019-04-08 | 2019-04-08 | Horizontal composite device for polyolefin foam |
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| Publication Number | Publication Date |
|---|---|
| CN209940079U true CN209940079U (en) | 2020-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920462797.5U Active CN209940079U (en) | 2019-04-08 | 2019-04-08 | Horizontal composite device for polyolefin foam |
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| Country | Link |
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| CN (1) | CN209940079U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109928256A (en) * | 2019-04-08 | 2019-06-25 | 深圳市长园特发科技有限公司 | A kind of horizontal set composite of polyolefin foam |
-
2019
- 2019-04-08 CN CN201920462797.5U patent/CN209940079U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109928256A (en) * | 2019-04-08 | 2019-06-25 | 深圳市长园特发科技有限公司 | A kind of horizontal set composite of polyolefin foam |
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