CN209939593U - Intelligent material rack system - Google Patents
Intelligent material rack system Download PDFInfo
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- CN209939593U CN209939593U CN201920626312.1U CN201920626312U CN209939593U CN 209939593 U CN209939593 U CN 209939593U CN 201920626312 U CN201920626312 U CN 201920626312U CN 209939593 U CN209939593 U CN 209939593U
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Abstract
The utility model discloses an intelligence work or material rest system, it includes: the device comprises a material rack, an input device, a controller and a writing device; a plurality of placing positions are arranged on the material rack; a sensor and an indicator light are respectively arranged at each placing position; the sensor is electrically connected with the controller; the input device outputs the material tray information; inputting a work order by a writing device; the controller comprises a database unit, a sensing unit, a transmission unit, an encoding unit, a storage unit and an indicating unit; the database unit stores the position information of the sensor and the indicator light; the sensing unit reads the sensing signal; the transmission unit reads the material tray information; the coding unit binds the position information and the material tray information to generate material storage information; the storage unit is used for storing material storage information; the indicating unit lights the indicating lamp according to the work order. The utility model discloses simple structure, easily realization. Can improve the work efficiency of material stock and getting the material, reduce manual work and material cost, prevent that the material from placing the mistake and steal to take to steal to put, preserve the material and deposit record, promote the management efficiency.
Description
Technical Field
The utility model belongs to the technical field of the intelligent storage, a intelligence work or material rest system is related to particularly.
Background
The materials are used as the basis of production, and the sorting accuracy and the sorting efficiency of the materials are very important for improving the production efficiency. The traditional material rack is mainly adopted in the existing factory during material distribution, and the working process is as follows: 1. material storage: scanning two-dimensional codes on a code tray, scanning a vacancy two-dimensional code expected to be placed on the code rack, placing the tray on the vacancy of the scanned code on the code rack, binding two-dimensional codes obtained by scanning the code and then inputting the two-dimensional codes into a system, and recording the material level by the system. 2. Taking materials: in the system, a work order is manually input/automatically distributed, a material level position indicator lamp is turned on, a two-dimensional code at the light-on position of a material rack is scanned, a two-dimensional code stored on a material tray at the light-on position of the material rack is scanned, the material tray is taken away, and the system stores operation records. The problems with this solution are: in the material discharging and taking processes, the material tray and the material rack need to be respectively scanned and the code scanning result needs to be bound, so that the time cost is too high; the risk of errors in the material storing and taking process is high; the safety is poor, and the theft and loss prevention can not be realized; when the existing two-dimensional code on the material tray cannot be directly used, secondary code pasting is needed, and the management efficiency is reduced; the quantity of materials on the current material rack can not be counted. Therefore, how to develop a new intelligent rack system to overcome the above problems is the direction of research needed by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an intelligence work or material rest system can improve the work efficiency of material stock and material of getting, reduces manual work and material cost, prevents that the material from placing the mistake and stealing to take and steal to put, preserves the material and deposits record, promotion managerial efficiency.
The technical scheme is as follows:
an intelligent rack system, comprising: the device comprises a material rack, an input device, a controller and a writing device; a plurality of placing positions are arranged on the material rack; a sensor and an indicator light are respectively arranged at each placing position; each sensor is electrically connected with the controller and used for sensing the placing position in real time and outputting a sensing signal to the controller when materials are placed in the placing position; the input device is used for outputting the tray information to the controller; the writing device is used for inputting a work order to the controller, and the work order is formed by the removed materials; (ii) a The controller comprises a database unit, a sensing unit, a transmission unit, an encoding unit, a storage unit, an indicating unit and a deleting unit; the database unit is used for storing the position information of each sensor and each indicator light; the sensing unit is used for reading sensing signals output by the sensors; the transmission unit is used for reading the material tray information output by the input device; the encoding unit is connected with the sensing unit, the database unit and the transmission unit and is used for binding the position information of the sensor for outputting the sensing signal with the material tray information and generating material storage information; the storage unit is connected with the coding unit and used for storing the stock information generated by the coding unit; the indicating unit is connected with the writing unit, the storage unit and the database unit and is used for reading the work order, searching the position information of the material tray conforming to the work order and lightening the indicating lamp at the position; the deletion unit is connected with the writing unit, the storage unit and the transmission unit and is used for deleting corresponding stock information from the storage unit based on the material tray information output by the input device after the work order is read in; the input device comprises a code scanner and an information two-dimensional code; the information two-dimensional code is fixed on the material disc, and the code scanner is electrically connected with the controller.
By adopting the technical scheme, the material storage process is as follows: and identifying the material tray information by using the information two-dimensional code, wherein the material tray information comprises material information held by the material tray information. The code of sweeping the information two-dimensional code through the code scanner outputs the material tray information to a controller electrically connected with the code scanner. Then, the material tray is placed in an idle placing position on the material rack, and a sensor of the placing position senses the material tray and outputs a sensing signal; the coding unit calls the database unit, and binds the position information and the material tray information of the sensor based on the output induction signal to generate material storage information. The stock information includes: and the material disc position information and the material information loaded by the material disc. The stock information is stored in the storage unit. The material taking process comprises the following steps: the work order is manually input through the writing device or automatically distributed by the system, the indicating unit searches a material tray which is used for bearing materials according with the work order according to the work order and then lights an indicating lamp positioned at the position of the material tray. The staff takes down the charging tray from the material rack according to the indicator light; the staff scans the material tray information again; the deleting unit deletes the stock information corresponding to the material tray information from the storage unit based on the material tray information output by the input device after the work order is read.
In the process, the material tray is only required to be scanned once, the sensor senses that the material tray automatically generates a position in the system at the placing position of the material tray, and the position number is automatically recorded, so that the material storage information can be accurately stored, and the management efficiency is improved. The secondary code pasting on site is not needed, and the material cost and the labor cost caused by the secondary code pasting are reduced.
Preferably, in the above-mentioned intelligent rack system: the alarm is electrically connected with the controller; the controller also comprises an alarm unit; the alarm unit is respectively connected with the sensing unit and the transmission unit and is used for activating the alarm when the sensing unit reads the sensing signal and interrupts and does not read the work order or when the transmission unit reads the material tray information and the sensing unit does not read the sensing signal; the alarm is used for outputting sound/light alarm when entering an activated state.
By adopting the technical scheme: and the sensor is used for monitoring each placing position on the material rack in real time. The alarm unit monitors the sensing unit and the transmission unit simultaneously, when the sensing unit reads sensing signal interruption and no work order is read in, the situation that the work order is stolen and taken appears at the moment is explained, and the problem of stealing and taking in the prior art is solved by triggering alarm at the moment. When the transmission unit reads in the material tray information and the induction unit does not read induction signals, the situation that materials are not actually put in is shown, and at the moment, an alarm is triggered to ensure the accuracy of material storage.
Further preferably, in the above-mentioned intelligent rack system: the writing device adopts a touch screen fixed on the material rack.
Further preferably, in the above-mentioned intelligent rack system: the sensor adopts any one or the combination of any several of a photoelectric sensor, a proximity switch, a travel switch and a capacitance sensor.
Further preferably, in the above-mentioned intelligent rack system: the controller is integrated on the PCB board card, and the PCB board card is fixed on the material rack.
Compared with the prior art, the utility model discloses simple structure, easily realization. Can improve the work efficiency of material stock and getting the material, reduce manual work and material cost, prevent that the material from placing the mistake and steal to take to steal to put, preserve the material and deposit record, promote the management efficiency.
Drawings
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings:
FIG. 1 is a block diagram of the modules of embodiment 1;
FIG. 2 is a schematic front view of the structure of embodiment 1;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is a cross-sectional view taken along plane F-F of FIG. 2;
FIG. 5 is an enlarged view of area B of FIG. 4;
FIG. 6 is a schematic side view of example 1.
The correspondence between each reference numeral and the part name is as follows:
1. a material rack; 2. an input device; 3. a controller; 4. a writing device; 5. a sensor; 6. an indicator light; 7. an alarm; 8. a PCB board card; 11. placing bits; 31. a database unit; 32. a sensing unit; 33. a transmission unit; 34. an encoding unit; 35. a storage unit; 36. an indicating unit; 37. an alarm unit; 38. and a deleting unit.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the following will be further described with reference to various embodiments.
As shown in fig. 1-6, embodiment 1 has the following technical scheme:
an intelligent rack system, comprising: the device comprises a material rack 1, an input device 2, a controller 3, a writing device 4 and an alarm 7.
The input device 2 comprises a code scanner and an information two-dimensional code; the information two-dimensional code is fixed on the material disc, and the code scanner is electrically connected with the controller 3. A plurality of placing positions 11 are arranged on the material rack 1; a sensor 5 and an indicator light 6 are respectively arranged at each placing position 11; each sensor 5, each indicator light 6 and the alarm 7 are respectively electrically connected with the controller 3, and the sensor 5 is used for sensing the placing position 11 in real time and outputting a sensing signal to the controller 3 when the placing position 11 is filled with materials; the input device 2 is used for outputting the tray information to the controller 3; the writing device 4 adopts a touch screen fixed on the material rack 1 and is used for inputting a work order to the controller 3, and the work order is formed by removed materials;
the controller 3 comprises a database unit 31, a sensing unit 32, a transmission unit 33, an encoding unit 34, a storage unit 35, an indication unit 36, an alarm unit 37 and a deletion unit 38.
The database unit 31 is used for storing the position information of each sensor 5 and each indicator lamp 6; the sensing unit 32 is used for reading the sensing signals output by the sensors 5; the transmission unit 33 is used for reading the tray information output by the input device 2; the encoding unit 34 is connected with the sensing unit 32, the database unit 31 and the transmission unit 33, and is used for binding the position information of the sensor 5 outputting the sensing signal with the material tray information and generating stock information; the storage unit 35 is connected with the encoding unit 34 and used for storing the stock information generated by the encoding unit 34; the indicating unit 36 is connected to the storage unit 35 and the database unit 31, and is configured to read in the work order, search for the position information of the material tray that matches the work order, and light the indicator light 6 located at the position.
The indicating unit 36 is connected with the writing unit 4, the storage unit 35 and the database unit 31, and is used for reading the work order, searching the position information of the material tray conforming to the work order, and lighting the indicating lamp 6 at the position; the deletion menu unit 38 is connected with the writing unit 4, the storage unit 35 and the transmission unit 33, and is used for deleting corresponding stock information from the storage unit 35 based on the tray information output by the input device 2 after the work order is read in; the alarm unit 37 is respectively connected with the sensing unit 32 and the transmission unit 33; the alarm 7 is activated when only the sensing unit 32 reads sensing signal output or only the transmission unit 33 reads tray information through a logic circuit based on a NOR gate; the alarm 7 is used to output an audible/visual alarm when entering an active state.
In this example, the sensor 5 is any one or a combination of any two of a photoelectric sensor, a proximity switch, a travel switch, and a capacitive sensor. The controller 3 is integrated on the PCB board card 6, and the PCB board card 6 is fixed on the material rack 1.
In practice, the working process is as follows:
material storage: the information two-dimensional code is pasted on the material disc in advance to identify the material disc information, and the material disc information comprises the material bearing information of the material disc. The input device 2 is started, the code of the information two-dimensional code is scanned through the code scanner, and the material tray information is output to the controller 3 electrically connected with the code scanner. Then, the material tray is placed in an idle placing position 11 on the material rack 1, and a sensor 5 of the placing position 11 senses that the material tray enters the placing position 11 and outputs a sensing signal; the encoding unit 34 retrieves the database unit 31, and binds them based on the position information and the tray information of the sensor 5 that outputs the sensing signal, and generates stock information. The stock information includes: and the material disc position information and the material information loaded by the material disc. The stock information is stored in the storage unit 35.
Taking materials: the work order is manually entered through the writing device or automatically distributed by the system, and the indicating unit 36 searches the material tray information of the materials on the work order according to the work order and then lights the indicating lamp at the position. The staff takes off the charging tray from the material rack 1 according to the indicator light 6; the staff scans the material tray information again; after the work order is read, the delete unit 38 deletes the stock information corresponding to the tray information from the storage unit 35 based on the tray information output from the input device 2. In the process, the material tray is only required to be scanned once, the sensor 5 is used for sensing that the material tray is automatically placed in the system to generate a position and automatically recording a position number, so that the material storage information can be accurately stored, and the management efficiency is improved. The secondary code pasting on site is not needed, and the material cost and the labor cost caused by the secondary code pasting are reduced.
In the two processes described above: the sensor 5 realizes real-time monitoring to each placing position 11 on the material rack 1. The alarm unit 37 monitors the sensing unit 32 and the transmission unit 33 at the same time, when the sensing unit 32 reads the sensing signal and is interrupted and no work order is read in, the situation of stealing, taking and stealing occurs at the moment is explained, and the alarm 7 is triggered to alarm at the moment, so that the problem of stealing, taking and stealing in the prior art is solved. When the transmission unit 33 reads in the material tray information and the sensing unit 32 does not read a sensing signal, the situation that the material is not actually put into the material rack 1 occurs at this time, and the alarm 7 is triggered to give an alarm to ensure the accuracy of material storage.
The above description is only for the specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. The protection scope of the present invention is subject to the protection scope of the claims.
Claims (5)
1. An intelligent rack system, comprising: the device comprises a material rack (1), an input device (2), a controller (3) and a writing device (4);
a plurality of placing positions (11) are arranged on the material rack (1); a sensor (5) and an indicator light (6) are respectively arranged at each placing position (11); each sensor (5) is electrically connected with the controller (3) and is used for sensing the placing position (11) in real time and outputting a sensing signal to the controller (3) when the placing position (11) is used for placing materials; the input device (2) is used for outputting the material tray information to the controller (3); the writing device (4) is used for inputting a work order to the controller (3), and the work order is formed by removed materials;
the controller (3) comprises a database unit (31), a sensing unit (32), a transmission unit (33), an encoding unit (34), a storage unit (35), an indicating unit (36) and a deleting unit (38);
the database unit (31) is used for storing the position information of each sensor (5) and each indicator light (5);
the sensing unit (32) is used for reading sensing signals output by the sensors (5);
the transmission unit (33) is used for reading the material tray information output by the input device (2);
the encoding unit (34) is connected with the sensing unit (32), the database unit (31) and the transmission unit (33) and is used for binding the position information of the sensor (5) outputting the sensing signal with the material tray information and generating material stock information; the storage unit (35) is connected with the encoding unit (34) and used for storing the stock information generated by the encoding unit (34); the indicating unit (36) is connected with the writing device (4), the storage unit (35) and the database unit (31) and is used for reading the work order, searching the position information of the material tray conforming to the work order and lightening the indicating lamp (6) at the position; the deleting unit (38) is connected with the writing device (4), the storage unit (35) and the transmission unit (33) and is used for deleting corresponding stock information from the storage unit (35) based on the tray information output by the input device (2) after the work order is read in;
the input device (2) comprises a code scanner and an information two-dimensional code; the information two-dimensional code is fixed on the material disc, and the code scanner is electrically connected with the controller (3).
2. The intelligent rack system of claim 1, wherein: the alarm device is characterized by further comprising an alarm device (7), wherein the alarm device (7) is electrically connected with the controller (3); the controller (3) further comprises an alarm unit (37); the alarm unit (37) is respectively connected with the sensing unit (32) and the transmission unit (33) and is used for activating the alarm (7) when the sensing unit (32) reads the sensing signal and interrupts and does not read the work order or when the transmission unit (33) reads the material tray information and the sensing unit (32) does not read the sensing signal; the alarm (7) is used for outputting an acoustic/optical alarm when entering an activated state.
3. The intelligent rack system of claim 1, wherein: the writing device (4) adopts a touch screen fixed on the material rack (1).
4. The intelligent rack system of claim 1, wherein: the sensor (5) adopts any one or the combination of any several of a photoelectric sensor, a proximity switch, a travel switch and a capacitance sensor.
5. The intelligent rack system of claim 1, wherein: the controller (3) is integrated on the PCB board card (8), and the PCB board card (8) is fixed on the material rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920626312.1U CN209939593U (en) | 2019-04-30 | 2019-04-30 | Intelligent material rack system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920626312.1U CN209939593U (en) | 2019-04-30 | 2019-04-30 | Intelligent material rack system |
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| CN209939593U true CN209939593U (en) | 2020-01-14 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027828A (en) * | 2019-04-30 | 2019-07-19 | 上海旭同实业有限公司 | Intelligent racking system |
| CN111620026A (en) * | 2020-06-12 | 2020-09-04 | 王克涛 | Comprehensive storage device for self-service delivery of express, fruits and vegetables and dry-cleaned clothes and use method |
| CN113277252A (en) * | 2021-05-26 | 2021-08-20 | 苏州艾斯莫科信息科技有限公司 | Intelligent material guiding and managing system |
-
2019
- 2019-04-30 CN CN201920626312.1U patent/CN209939593U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027828A (en) * | 2019-04-30 | 2019-07-19 | 上海旭同实业有限公司 | Intelligent racking system |
| CN110027828B (en) * | 2019-04-30 | 2024-03-22 | 上海旭同实业有限公司 | Intelligent material rack system |
| CN111620026A (en) * | 2020-06-12 | 2020-09-04 | 王克涛 | Comprehensive storage device for self-service delivery of express, fruits and vegetables and dry-cleaned clothes and use method |
| CN113277252A (en) * | 2021-05-26 | 2021-08-20 | 苏州艾斯莫科信息科技有限公司 | Intelligent material guiding and managing system |
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