Reaction kettle for production of soldering flux
Technical Field
The utility model relates to a reation kettle is used in scaling powder production.
Background
The raw materials of the soldering flux contain a foaming agent, and the foaming agent is specifically any one of n-pentane, petroleum ether and fatty alcohol-polyoxyethylene ether sodium sulfate. When the foaming agent is mixed with the other raw material rosin of the scaling powder, bubbles are formed in the mixed solution, the foaming agent can effectively reduce the surface tension of the basic solvent, the double electronic layers are arranged on the surface of the liquid film to surround air to form the bubbles, and then the bubbles form foams, so that the mixing efficiency of the synthetic surfactant and the acid solution is improved, and the active agent is prevented from being removed from the mixed solvent of the basic rosin. Therefore, the bubbles can increase the dissolution rate of the activator, promote the dissolution rate between the activator and the rosin mixed liquid, prevent solid components such as the activator from being dissolved out of the solution, and avoid poor non-uniform distribution of the activator. Therefore, the foaming agent is helpful for improving the product quality of the soldering flux. The soldering flux is prepared in a mode of stirring uniformly. After the bubbles in the mixed liquid are generated, the bubbles with small volume are polymerized into bubbles with larger volume by stirring, so that the condition that the bubbles in the mixed liquid are not uniformly distributed is caused. As mentioned above, the bubbles have a positive effect on improving the quality of the flux, and if the bubbles are not uniformly distributed, the flux cannot be efficiently mixed.
Disclosure of Invention
The to-be-solved technical problem of the utility model is how to evenly distribute the bubbles that produce in the scaling powder production process, obtain a reation kettle for the scaling powder production from this.
In order to solve the technical problem, the utility model adopts the following technical scheme: the reaction kettle for producing the soldering flux comprises a barrel body, a power component I and a stirring component, wherein the power component I is installed outside the barrel body, the stirring component is connected with the power component I and driven by the power component I to rotate, the stirring component is located inside the barrel body and comprises a transmission shaft and a stirring paddle I, the stirring paddle I comprises a support, a spoiler and a scraper, the support is integrally of a rectangular annular structure, one end of the transmission shaft is connected with the power component I, the support is fixed at the other end of the transmission shaft and symmetrically distributed relative to the center line of the transmission shaft, the outer edge part of the support is parallel to the center line of the transmission shaft, the spoiler is fixed on the support and located inside the support, the spoiler is installed on the outer edge part of the support, which is parallel to the center line of the transmission shaft, the extending direction of the spoiler is perpendicular to the center line of the transmission shaft, and the center line of, the scraper is fixedly arranged on the outer side edge part of the bracket, which is parallel to the central line of the transmission shaft, and is positioned outside the bracket, and the scraper is connected with the cylinder body in a sliding manner.
Because the surface of support is the rotation direction of operation face and stirring rake I is perpendicular, the surface that only has the spoiler is the rotation direction slope of operation face and stirring rake I for stirring rake I moves with slower speed of motion among this technical scheme, the support disturbance produces the vortex of I rotation direction upper symmetry in the stirring rake in the mixed liquid, and the spoiler then produces decurrent vortex in mixed liquid, the vortex of two kinds of modes guides mixed liquid and forms from the top down mode of flow in the barrel, impels mixed liquid constantly to flow and mix towards the barrel bottom. This operation mode can avoid stirring rake I to form the shearing force to the bubble, and then avoids destroying the tension on bubble surface for the bubble in the mixed liquid keeps the original shape all the time, and the difficult gathering of bubble forms bulky bubble. The bubbles maintain a small volume state and move along with the turbulent flow, and can be in a uniformly distributed state.
Because the tube structure is not cylindric, but both ends are hemisphere shape or hemiellipsoid shape, in order to guarantee that the vortex gets into the lower extreme of barrel, the extending structure that easily guides the vortex and gets into the barrel lower extreme has been made to supporting structure. Specifically, the support is provided with a hem part, the hem part is positioned at one end of the outer edge part of the support, which is parallel to the center line of the transmission shaft, and the extending direction of the hem part is intersected with the center line of the transmission shaft. Thus, the turbulent flow generating area can extend into the lower end of the barrel, and the mixed liquid is promoted to form a smooth flowing mode from top to bottom in the barrel.
The size of the bracket is determined to be smaller than the diameter of the inner part of the cylinder body by the factors of processing and assembly, so that a larger gap exists between the bracket and the inner wall of the cylinder body, and the gap easily causes stirring dead angles to reduce the flowing state of the mixed liquid. In order to solve the problem of stirring dead angle, this technical scheme has set up the scraper blade. The working area of the scrapers is located at the position of the gap, so that the mixed liquor in the gap is disturbed by the scrapers and moves along with downward disturbed flow. The scraping plates are distributed on two sides of the support, the scraping plates on the two sides of the support are in a staggered distribution position relation, and the scraping plates are arranged on the edge folding part on one side of the support. The technical characteristics of the staggered distribution of the scrapers can ensure that the stirring effect is improved in a small operation area and a short stirring stroke.
The extension structure of support can not occupy the lower extreme of barrel completely, and the vortex in order to keep the lower extreme of barrel as far as possible is carried on in the same place, reation kettle is used in scaling powder production still includes bottom disturbance part and power part II, the disturbance part includes transmission shaft, stirring rake II, II whole I shapes of stirring rake, power part II is located the barrel outside, the one end and the power part II of transmission shaft are connected, stirring rake II is installed at the other end of transmission shaft and is located the barrel inside, stirring rake II is located the extending direction at the hem position of support. During operation, bottom disturbance part and stirring part simultaneous movement and reverse motion impel the motion direction and the speed of vortex to keep comparatively unanimous state to make the mixed liquid in the bucket can produce the mobile characteristic of fixed trend, effectively accomplish the stirring operation.
The utility model adopts the above technical scheme: the reaction kettle for producing the soldering flux adopts the annular frame stirring part for stirring operation, and can generate turbulent flow with fixed overall flow direction, so that the stirring and mixing can be carried out in a low-speed mode, bubbles generated in the soldering flux production process can be kept original without the action of external force, the technical effect of uniform distribution of the bubbles is obtained, and the high-quality soldering flux is obtained.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and embodiments.
Fig. 1 is a schematic structural diagram of the reaction kettle for producing soldering flux of the present invention.
Detailed Description
As shown in FIG. 1, the reaction kettle for producing soldering flux of the present embodiment comprises a cylinder 1, a power component I2, a stirring component, a bottom disturbance component, a power component II 3 and a frame. The frame is the installation basis of whole reation kettle for scaling powder production, and barrel 1, power part I2, stirring part, bottom disturbance part, power part II 3 all are located the frame.
The cylinder body 1 is of a hollow structure, the inner space of the cylinder body is composed of a cylindrical space and two hemiellipsoidal spaces, and the hemiellipsoidal spaces are positioned at two ends of the cylindrical space. The cylinder 1 is placed vertically, so that one of the hemiellipsoidal spaces in the inner space is at the top and the other hemiellipsoidal space is at the bottom.
The power component I2 is used for driving the stirring component to move. The power component I2 is a motor and is fixed outside the cylinder body 1. The stirring part comprises a transmission shaft and a stirring paddle I4. The drive shaft passes through the barrel 1, through one of the semi-ellipsoidal shaped spaces at the top and into the cylindrical shaped space. The one end of transmission shaft is located the barrel 1 outside and is connected with power component I2, and the other end of transmission shaft is located barrel 1 inside and with stirring rake I4 fixed connection. The central line of the transmission shaft is superposed with the central line of the cylinder body 1 after installation. The stirring paddle I4 comprises a bracket 5, a spoiler 6 and a scraper 7. The whole bracket 5 is of a symmetrical structure, is made of wide and flat plates and is of a rectangular annular structure. The bracket 5 is fixed on the transmission shaft and then positioned in the cylinder body 1, and the bracket 5 is symmetrically distributed relative to the center line of the transmission shaft. Both outer edge portions of the bracket 5 are parallel to the center line of the propeller shaft, and both outer edge portions of the bracket 5 are at the same distance from the center line of the propeller shaft. The bracket 5 is provided with two edge folding parts, the edge folding parts are positioned at one end of the outer edge part of the bracket 5, which is parallel to the central line of the transmission shaft, and the two edge folding parts are bent towards the position of the central line of the transmission shaft, so that the extending direction of the edge folding parts is crossed with the central line of the transmission shaft. The spoiler 6 is installed on the outer edge portion of the bracket 5 parallel to the center line of the propeller shaft, and the spoiler 6 is fixed to the bracket 5 and located inside the bracket 5. Two spoilers 6 are arranged inside the bracket 5, and the spoilers 6 are symmetrically distributed relative to the central line of the transmission shaft. The spoiler 6 is also a wide and flat plate, and the length of the spoiler is less than half of the length of the bracket 5; the spoiler 6 is in an inclined state with respect to the bracket 5, and the spoiler 6 is not in the same plane as the bracket 5; therefore, the spoiler 6 extends in a direction perpendicular to the center line of the drive shaft and the center line of the drive shaft is inclined to the spoiler 6. The centre line of the rotational movement of the bracket 5 coincides with the centre line of the drive shaft, so that the spoiler 6 presents an inclined surface which serves as a guide in relation to the direction of rotation of the bracket 5 when the bracket 5 is rotated. The bracket 5 and the spoiler 6 are both positioned in the cylindrical space of the cylinder body 1, and the two folded edge parts are both positioned in one of the semi-ellipsoidal spaces at the bottom of the cylinder body 1.
The scrapers 7 are fixedly mounted outside the support 5, but the number of scrapers 7 on one side of the support 5 is smaller than the scrapers 7 on the other side of the support 5. Two scrapers 7 are distributed on the outer edge part of one of the brackets 5, which is parallel to the central line of the transmission shaft, at intervals, the edge folding part at one end of the outer edge part is also provided with the scrapers 7, and the three scrapers 7 are distributed at intervals. Two scraping plates 7 are also distributed at intervals on the outer edge part of the other side of the bracket 5 parallel to the central line of the transmission shaft; the scrapers 7 on the outer edge parts parallel to the center line of the transmission shaft on both sides of the bracket 5 are in a positional relationship of being staggered with respect to the center line of the transmission shaft. The scrapers 7 on the outer edge parts of the two sides of the bracket 5, which are parallel to the central line of the transmission shaft, are only positioned in the cylindrical space in the cylinder body 1, and the scrapers 7 on the edge folding part of the one side of the bracket 5 are only positioned in the semi-ellipsoidal space at the bottom in the cylinder body 1. Each scraper 7 is tightly attached to the inner wall of the cylinder 1, and the scrapers 7 are connected with the cylinder 1 in a sliding mode.
The bottom disturbance component and the power component II 3 are distributed at the lower part of the cylinder body 1. The disturbance component comprises a transmission shaft and a stirring paddle II 8. And the power component II 3 is used for driving the stirring paddle II 8 to move. The power component II 3 is also a motor and is fixed outside the cylinder body 1. The stirring paddle II 8 is a structure which is formed by welding plates and is integrally I-shaped. One end of the transmission shaft is connected with the power component II 3, and the other end of the transmission shaft only extends into the semi-ellipsoidal space at the bottom in the cylinder body 1. The central line of the transmission shaft of the disturbance component is inclined to the central line of the transmission shaft of the stirring component. The stirring paddle II 8 is installed on the transmission shaft and is located in the space of the bottom in the barrel body 1, wherein the space is in the shape of a hemiellipsoid, and the stirring paddle II 8 is located in the extending direction of the edge folding part of the support 5.
During operation, stirring rake I4 and II 8 of stirring rake all rotate, and the direction of rotation of stirring rake I4 is the same with the direction of rotation of stirring rake II 8. The mixed liquid is disturbed together by the bracket 5, the spoiler 6 and the scraper 7 in the rotating process of the stirring paddle I4. Because the surfaces of the bracket 5 and the scraper 7 are vertical to the rotation direction of the stirring paddle I4, the mixed liquid can form symmetrical and moderate disturbed flow at the back of the bracket 5 and the scraper 7; the surface of the spoiler 6 is inclined to the rotating direction of the stirring paddle I4, and the mixed liquid can form violent turbulence towards the bottom of the cylinder body 1 at the back of the spoiler 6. Therefore, the stirring paddle I4 can form a disturbed flow which integrally flows towards the bottom of the barrel body 1 after rotating. The function of the stirring paddle II 8 is to throw the turbulent flow from the upper part of the barrel 1 to the barrel wall to form turbulent flow along the barrel wall towards the top of the barrel 1. Because I4 of stirring rake among this technical scheme and II 8 can avoid forming the shearing force to the bubble in the mixed liquid when rotating of stirring rake, and then avoid destroying the tension on bubble surface for bubble in the mixed liquid remains the original form all the time, and the difficult gathering of bubble forms bulky bubble. The bubbles maintain a small volume state and move along with the turbulent flow, and can be in a uniformly distributed state.