CN209931389U

CN209931389U - Ultrasonic extractor applied to deep processing technology of tea leaf leftovers

Info

Publication number: CN209931389U
Application number: CN201920618111.7U
Authority: CN
Inventors: 方小丹; 陈金发; 苏亮
Original assignee: Anxi Fujian Tieguanyin Group Ltd By Share Ltd
Current assignee: Anxi Fujian Tieguanyin Group Ltd By Share Ltd
Priority date: 2019-04-30
Filing date: 2019-04-30
Publication date: 2020-01-14
Anticipated expiration: 2029-04-30

Abstract

The utility model provides an ultrasonic wave extractor for tealeaves leftover bits and pieces deep-processing technology, includes that the ultrasonic wave takes place mechanism, barrel, inlet pipe, leakage fluid dram, still includes the filter, the barrel inner wall has one to lay in the concave type track of barrel inner wall both sides, the filter movably inlays to be located in the concave type track, the barrel lateral wall has an opening, just the pull side of filter inlays to be located in the opening, makes the filter can reach through this opening pull the barrel outside, the pull side-mounting of filter is equipped with sealing mechanism, makes this sealing mechanism can with the opening with clearance between the filter board is sealed. The utility model discloses, at the inside filter that sets up of ultrasonic wave extractor, carry out the prefilter, be convenient for collect the tea-leaf after once drawing, improve production efficiency.

Description

Ultrasonic extractor applied to deep processing technology of tea leaf leftovers

Technical Field

The utility model relates to a tea deep processing device, in particular to an ultrasonic extractor applied to a tea leftover deep processing technology.

Background

In the tea production process, a large amount of waste tea leftovers can be generated, so that the utilization rate of tea is low, in the prior art, active substances such as tea polyphenol, oxidoreductase, hydrolase and the like in the tea are extracted by using the tea leftovers, wherein the tea polyphenol is used as a natural antioxidant and is widely applied to multiple fields such as food, medicine and the like, and therefore, the deep processing of the tea leftovers for extracting the tea polyphenol has great significance.

In the deep processing technology of tea leftovers, the existing ultrasonic extractor has no built-in filtering device, can not be directly filtered during discharging, and the material subjected to ultrasonic extraction needs to be conveyed to other filtering equipment for filtering, so that the aim of solid-liquid separation can be fulfilled.

SUMMERY OF THE UTILITY MODEL

The utility model provides a be applied to ultrasonic wave extractor of tealeaves leftover bits and pieces deep-processing technology, its main aim at overcome among the prior art the ultrasonic extractor do not have built-in filter equipment, tealeaves to draw the back and need filter in other equipment, the great, long defect consuming time of capital investment.

In order to solve the technical problem, the utility model adopts the following technical scheme:

an ultrasonic extractor applied to a tea leftover deep processing technology comprises an ultrasonic generating mechanism, a barrel, a feeding pipe and a liquid discharge port, wherein the ultrasonic generating mechanism is arranged at the top of the outer side of the barrel and extends to the inner side, the feeding pipe is arranged at the top of the barrel and extends into the barrel, the liquid discharge port is arranged at the bottom of the barrel and is communicated with a liquid discharge pipe, a valve is arranged on the liquid discharge pipe, the ultrasonic extractor further comprises a filter plate, a concave track is arranged on the inner wall of the barrel and surrounds the inner wall of the barrel, the filter plate is movably embedded in the concave track, an opening is formed in the side wall of the barrel, the drawing side of the filter plate is embedded in the opening, the filter plate can be drawn to the outer side of the barrel through the opening, a sealing mechanism is arranged at the drawing side of the filter plate, and the sealing mechanism can seal a gap between the opening and the filter plate, the top of the barrel body is also provided with an air vent which is communicated with an air pipe.

Further, sealing mechanism includes sealing washer, sealed knot, mounting plate, the mounting plate will through a screw rod the sealing washer clamp is located the mounting plate with between the filter pull side.

Further, the filter includes carriage and filter cloth, the carriage is the rectangle structure, inlay all around of filter cloth and locate in the carriage, it can cover completely the carriage is inboard, the carriage both sides have with concave type track assorted cuboid is protruding, the cuboid protruding with concave type track all with the filter pull direction is parallel.

Furthermore, the outer side profile of the bottom of the cylinder body is rectangular, and the bottom of the cylinder body is of an arc-shaped structure.

Furthermore, an annular groove is formed in the drawing side of the filter plate, an annular boss is arranged on the screw rod, and the screw rod is embedded in the annular groove through the annular boss.

Compared with the prior art, the utility model discloses the beneficial effect who produces lies in:

1. the utility model has simple structure and strong practicability, and the tea leaves can be directly strained by the ultrasonic extractor with the built-in filter plate when the ultrasonic is finished; because in the deep processing technology of tealeaves leftover bits and pieces, tealeaves leftover bits and pieces need carry out ultrasonic extraction after smashing, when accomplishing ultrasonic extraction, the tealeaves accessible filter separates with filtrating, accomplish the back of unloading of filtrating, take out the filter from ultrasonic extractor side, lift off the tealeaves from the filter, the process that the tealeaves can get into the secondary after handling can improve production efficiency, reduce production line input cost, economic benefits height and its simple structure, the simple operation.

2. The utility model discloses in, set up sealing mechanism, can make the clearance between filter pull side and opening sealed through sealing washer, sealed knot, mounting plate, make the barrel carry out ultrasonic working under encapsulated situation, prevent that the material from leaking.

3. The utility model discloses in, set up the filter, with filter cloth inlay all around locate the carriage in, make the dregs of tea mix the liquid when unloading, can directly carry out the colating of dregs of tea, the dregs of tea of formation after tealeaves leftover bits and pieces are smashed can't pass through filter cloth when unloading, after the completion is unloaded, goes out the barrel with the filter pull, takes out the dregs of tea that is detained on filter cloth and carries out the secondary and draw.

4. The utility model discloses in, the barrel bottom sets up to the arc structure, and when unloading, the filtrating will flow down along the arc structure, can reduce the remaining of filtrating in the barrel.

5. The utility model discloses in, set up annular groove and annular boss, make the screw rod can follow the direction activity of filter pull, the filter is at the in-process of pull, under the interact of annular boss and annular groove, the filter can be by outside pull to the barrel, can ensure simultaneously that the sealing washer is pressed from both sides all the time and is located between the pull side of mounting plate and filter.

Drawings

Fig. 1 is a cross-sectional view of the ultrasonic extractor of the present invention.

Fig. 2 is an enlarged view of a portion a in fig. 1.

Fig. 3 is a schematic structural view of the filter plate according to the present invention.

Fig. 4 is a top view of the ultrasonic extractor of the present invention.

Fig. 5 is a schematic structural view of the concave track of the present invention.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

Reference is made to fig. 1, 2, 3, 4 and 5. An ultrasonic extractor applied to the deep processing technique of tea leftovers comprises an ultrasonic generating mechanism 1, a barrel 2, a feeding pipe 3 and a liquid discharge port 4, wherein the ultrasonic generating mechanism 1 is arranged at the top of the outer side of the barrel 2 and extends to the inner side, the feeding pipe 3 is arranged at the top of the barrel 2 and extends into the barrel 2, the liquid discharge port 4 is arranged at the bottom of the barrel 2 and is communicated with a liquid discharge pipe 41, a valve 42 is arranged on the liquid discharge pipe 41, the ultrasonic extractor further comprises a filter plate 5, the inner wall of the barrel is provided with a concave track 6 arranged around the inner wall of the barrel, the filter plate 5 is movably embedded in the concave track 6, the side wall of the barrel 2 is provided with an opening 21, the drawing side of the filter plate 5 is embedded in the opening 21, so that the filter plate 5 can be drawn to the outer side of the barrel 2 through the opening 21, the drawing side of the filter plate 5 is provided with, the top of the cylinder 2 is also provided with a vent 22, and the vent 22 is communicated with a vent pipe 23.

Refer to fig. 1. The ultrasonic wave generating mechanism 1 comprises an ultrasonic wave generator 11 and a sound wave tube 12, wherein the upper end of the sound wave tube 12 is connected with the ultrasonic wave generator 11, and the lower end of the sound wave tube 12 penetrates through the top of the cylinder 2 and extends into the cylinder 2. The sound wave tube is used for transmitting the ultrasonic waves generated by the ultrasonic wave generating device.

Refer to fig. 2 and 4. The sealing mechanism 7 comprises a sealing ring 71, a sealing buckle 72 and a fastening plate 73, wherein the fastening plate 73 clamps the sealing ring 71 between the fastening plate 73 and the drawing side of the filter plate 5 through a screw 74.

Refer to fig. 1 and 3. The filter 5 includes carriage 51 and filter cloth 52, and carriage 51 is the rectangle structure, and filter cloth 52 inlays all around and locates in carriage 51, and it can cover carriage 51 inboard completely, and carriage 51 both sides have with concave type track 6 assorted cuboid protruding 511, and cuboid protruding 511 and concave type track 6 are all parallel with 5 pull directions of filter.

Refer to fig. 1. The outer profile of the bottom 24 of the cylinder is rectangular, and the bottom 24 of the cylinder is an arc-shaped structure. The bottom of the barrel is of an arc-shaped structure, so that filtrate flows downwards along the arc-shaped structure when the barrel is unloaded, and the residue of the filtrate in the barrel can be reduced.

Refer to fig. 2. An annular groove 53 is arranged in the drawing side of the filter plate 5, an annular boss 741 is arranged on the screw 74, and the screw 74 is embedded in the annular groove 53 through the annular boss 741. The annular groove and the annular boss are arranged, so that the screw rod can move along the pulling direction of the filter plate, the filter plate can be pulled out of the cylinder under the interaction of the annular boss and the annular groove in the pulling process of the filter plate, and meanwhile, the sealing ring can be ensured to be always clamped between the fastening plate and the pulling side of the filter plate; and the sealing ring and the fastening plate are in a locking state, the sealing ring is clamped by the fastening plate and the filter plate, the screw rod is pushed towards the direction in the cylinder body at the moment, and the annular groove is formed, so that enough movable space can be reserved for the screw rod.

Reference is made to fig. 1, 2, 3, 4 and 5. The utility model discloses well ultrasonic wave extractor's concrete implementation does:

1. the mixed liquid formed by the tea leaves and the water enters the cylinder body through the feeding pipe, and the height of the mixed liquid is required to reach the position of 2/3 times the length of the sound wave pipe;

2. setting extraction time and ultrasonic power, and starting ultrasonic extraction;

3. standing for 3min after extraction to make suspended tea residue in the mixed solution sink to the filter plate;

4. opening a valve on the liquid discharge pipe, starting discharging, performing solid-liquid separation on the mixed liquid at the moment, and discharging the filtrate through the liquid discharge pipe;

5. after the liquid drainage is completed, the filter plate is taken out, the tea leaves on the filter plate are unloaded, and secondary extraction is carried out.

The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. The utility model provides a be applied to ultrasonic wave extractor of tealeaves leftover bits and pieces deep-processing technology, takes place mechanism, barrel, inlet pipe, leakage fluid dram including the ultrasonic wave, the ultrasonic wave take place the mechanism install in barrel outside top to extend to the inboard, the inlet pipe install in the barrel top, and extend to in the barrel, the leakage fluid dram is seted up in the barrel bottom, its and a drain pipe intercommunication, the fluid-discharge tube facial make-up is equipped with valve, its characterized in that: the filter plate is movably embedded in the concave track,

the side wall of the cylinder is provided with an opening, and the drawing side of the filter plate is embedded in the opening, so that the filter plate can be drawn to the outer side of the cylinder through the opening;

the drawing side of the filter plate is provided with a sealing mechanism, so that the sealing mechanism can seal a gap between the opening and the filter plate;

the top of the barrel body is also provided with an air vent which is communicated with an air pipe.

2. The ultrasonic extractor applied to the tea leaf leftover deep processing technology as claimed in claim 1, wherein the ultrasonic extractor comprises: the sealing mechanism comprises a sealing ring, a sealing buckle and a fastening plate, wherein the fastening plate clamps the sealing ring between the fastening plate and the drawing side of the filter plate through a screw.

3. The ultrasonic extractor applied to the tea leaf leftover deep processing technology as claimed in claim 1, wherein the ultrasonic extractor comprises: the filter plate comprises a support frame and filter cloth, the support frame is of a rectangular structure,

the periphery of the filter cloth is embedded in the support frame and can completely cover the inner side of the support frame,

the support frame both sides have with concave type track assorted cuboid arch, the cuboid arch with concave type track all with the filter pull direction is parallel.

4. The ultrasonic extractor applied to the tea leaf leftover deep processing technology as claimed in claim 1, wherein the ultrasonic extractor comprises: the outer side outline of the bottom of the cylinder body is rectangular, and the bottom of the cylinder body is of an arc-shaped structure.

5. The ultrasonic extractor applied to the tea leaf leftover deep processing technology as claimed in claim 2, wherein the ultrasonic extractor comprises: an annular groove is formed in the drawing side of the filter plate, an annular boss is arranged on the screw rod, and the screw rod is embedded in the annular groove through the annular boss.