CN209929849U - Tool for live replacement of insulator of ultrahigh-voltage large-span tangent tower - Google Patents
Tool for live replacement of insulator of ultrahigh-voltage large-span tangent tower Download PDFInfo
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- CN209929849U CN209929849U CN201920758503.3U CN201920758503U CN209929849U CN 209929849 U CN209929849 U CN 209929849U CN 201920758503 U CN201920758503 U CN 201920758503U CN 209929849 U CN209929849 U CN 209929849U
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Abstract
一种超高压大档距直线塔带电更换绝缘子的工器具,包括横担卡和导线提升器,所述横担卡包括第一楔形块和第二楔形块,第一楔形块的上端设有凹槽,第二楔形块的上端设有与凹槽相配合的凸块,凹槽和凸块内设有贯穿的通孔,通孔内设有螺栓,螺栓伸出通孔的一端配合安装有螺帽,在所述第一楔形块和第二楔形块底端的连接位置处设有凹形卡槽,调节螺栓与螺帽的配合程度能调整凹形卡槽的宽度距离,与现有的工具相比,能更加合理利用横担头顺线路方向背靠背角铁的特点,其中横担卡固定在横担上,使得整个提升导线的过程中,丝杠能垂直受力,避免了斜向起吊,提高了工作的效率,且两侧的导线提升器可以互为后背保护,极大提高了作业过程中的安全性。
A tool for replacing insulators with an ultra-high voltage and large distance linear tower, including a cross-arm card and a wire lifter, the cross-arm card includes a first wedge-shaped block and a second wedge-shaped block, and the upper end of the first wedge-shaped block is provided with a concave The upper end of the second wedge-shaped block is provided with a convex block matched with the groove, a through hole is arranged in the groove and the convex block, a bolt is arranged in the through hole, and one end of the bolt extending out of the through hole is fitted with a screw. A cap, a concave slot is provided at the connection position of the bottom end of the first wedge block and the second wedge block, and the matching degree of the adjusting bolt and the nut can adjust the width and distance of the concave slot, which is consistent with the existing tools. It can more reasonably utilize the characteristics of the back-to-back angle iron of the cross-arm head in the direction of the line, in which the cross-arm clip is fixed on the cross-arm, so that the lead screw can be subjected to vertical force during the whole process of lifting the wire, avoiding oblique lifting and improving. The work efficiency is improved, and the wire lifters on both sides can protect each other's backs, which greatly improves the safety during the operation.
Description
技术领域technical field
本实用新型涉及绝缘子更换器具技术领域,具体地说是一种超高压大档距直线塔带电更换绝缘子的工器具。The utility model relates to the technical field of insulator replacement appliances, in particular to a tool for live replacement of insulators for ultra-high voltage and large-gap linear towers.
背景技术Background technique
超/特高压输电线路是我国电网的骨干网架,但在长期运行中,绝缘子及金具在长期高压负荷及综合机械应力的作用下,势必出现老化、劣化情况,若不及时更换将直接影响输电线路的安全稳定运行,甚至导致电网恶性事故。超高压线路输电走廊地形纷繁复杂,在山区大档距带电起吊导线更换绝缘子时,只能采用液压丝杠双吊点起吊方式,但铁塔横担头处往往没有合适的吊点,传统的双吊点起吊方式极易在起吊过程中造成横担吊点处角铁受力变形,严重影响工作安全,另外此种方法的工器具一般较为笨重,且安拆较为复杂,极大消耗作业人员的体力,给绝缘子的更换作业带来了麻烦。Ultra/UHV transmission lines are the backbone of my country's power grid, but in long-term operation, insulators and fittings are bound to age and deteriorate under the action of long-term high-voltage loads and comprehensive mechanical stress. If they are not replaced in time, they will directly affect power transmission. The safe and stable operation of the line may even lead to a vicious accident in the power grid. The terrain of the transmission corridor of ultra-high voltage lines is complicated. When replacing insulators with live hoisting wires with large distances in mountainous areas, only the hydraulic screw double hoisting point lifting method can be used, but there is often no suitable hoisting point at the head of the iron tower. The point hoisting method is very easy to cause deformation of the angle iron at the hoisting point of the cross arm during the hoisting process, which seriously affects the work safety. In addition, the tools and tools of this method are generally cumbersome, and the installation and disassembly are more complicated, which greatly consumes the physical strength of the operators. , which brings trouble to the replacement of insulators.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本实用新型的目的在于提供一种超高压大档距直线塔带电更换绝缘子的工器具,在提高工作效率的同时,还能达到降低作业过程中风险的目的。In order to solve the above problems, the purpose of the present utility model is to provide a tool for replacing the insulators of an ultra-high-voltage large-gauge linear tower with electricity, which can reduce the risks in the operation process while improving the work efficiency.
本实用新型解决其技术问题所采用的技术方案是:本实用新型所述的一种超高压大档距直线塔带电更换绝缘子的工器具,包括横担卡和导线提升器,所述横担卡包括第一楔形块和第二楔形块,第一楔形块的上端设有凹槽,第二楔形块的上端设有与凹槽相配合的凸块,凹槽和凸块内设有贯穿的通孔,通孔内设有螺栓,螺栓伸出通孔的一端配合安装有螺帽,在所述第一楔形块和第二楔形块底端的连接位置处设有凹形卡槽,调节螺栓与螺帽的配合程度能调整凹形卡槽的宽度距离,在所述凹形卡槽的两侧均竖直开设有安装孔,其中一个安装孔位于第一楔形块上,另一个安装孔位于第二楔形块上,每个安装孔内均设有导线提升器,所述每个导线提升器均包括机械丝杠,机械丝杠位于安装孔内,在所述机械丝杠的底端铰接有绝缘杆,绝缘杆的底端铰接有液压丝杠,液压丝杠的底端铰接提线杆,提线杆上设有挂钩。进一步地,所述提线杆包括第一提线杆,第一提线杆的底端通过螺钉固定连接第二提线杆,所述第一提线杆上设有第一挂钩,第二提线杆上设有第二挂钩。进一步地,所述凹形卡槽的表面设有防滑纹面。进一步地,所述机械丝杠与绝缘杆之间、绝缘杆与液压丝杠之间、液压丝杠和提线杆之间均是由可拆卸的螺栓紧固件相连。进一步地,所述挂钩包括弧形托杆,弧形托杆的一端固定连接在提线杆上,弧形托杆的另一端上通过第一转轴铰接有转动杆,对应于转动杆的顶端位置,在提线杆上还设有能与其相接触的挡杆,所述第一转轴上同轴安装有第一扭簧,第一扭簧始终有使转动杆压向挡杆与其相接触的趋势。进一步地,所述提线杆包括两组上下设置的导线提升夹紧装置,所述导线提升夹紧装置均包括滑套,滑套位于提线杆上并能沿其上下滑动,滑套底部的提线杆上固定安装挂钩,挂钩与滑套之间的提线杆上设有拨动块,对应于拨动块的位置,在滑套内开设有定位避让槽,在所述定位避让槽的两侧均水平设有安装板,安装板之间通过第二转轴安装有L型封堵板,在两安装板上侧固定安装有定位块,第二转轴上同轴安装有第二扭簧,所述第二扭簧始终有使L型封堵板压向定位块的趋势,当滑套下降,拨动块位于定位避让槽内时,能推动L型封堵板转动与挂钩配合封闭,在所述滑套内还设有与提线杆相配合的锁定装置,所述锁定装置包括定位插块,在提线杆上设有与定位插块相配合的定位插孔,对应于定位插块,在滑套内开设有水平的滑动孔,滑动孔内设有与其相配合的滑动块,滑动块的一端通过连接杆连接定位插块,滑动块的另一端安装拉动把手,在所述连接杆与滑动块连接位置处的滑动孔内周固定安装环形板,在环形板与定位插块之间安装弹簧,所述弹簧位于连接杆的外周,且始终有使定位插块进入定位插孔的趋势,上述两个导线提升夹紧装置之间的拉动把手固定连接,以便于实现两个导线提升夹紧装置的联动。The technical solution adopted by the utility model to solve the technical problem is as follows: the utility model is a tool for replacing the insulators of an ultra-high-voltage large-gap linear tower with electricity, including a cross-arm card and a wire lifter, and the cross-arm card It includes a first wedge-shaped block and a second wedge-shaped block, the upper end of the first wedge-shaped block is provided with a groove, the upper end of the second wedge-shaped block is provided with a convex block matched with the groove, and the groove and the convex block are provided with a through hole. There is a bolt in the through hole, and a nut is installed at one end of the bolt extending out of the through hole, and a concave slot is arranged at the connection position of the bottom end of the first wedge block and the second wedge block. The matching degree of the cap can adjust the width and distance of the concave card slot. Mounting holes are vertically opened on both sides of the concave card slot, one of which is located on the first wedge-shaped block, and the other is located on the second. On the wedge-shaped block, each installation hole is provided with a wire lifter, each wire lifter includes a mechanical lead screw, the mechanical lead screw is located in the installation hole, and an insulating rod is hinged at the bottom end of the mechanical lead screw The bottom end of the insulating rod is hinged with a hydraulic lead screw, the bottom end of the hydraulic lead screw is hinged with a thread lifter, and the thread lifter is provided with a hook. Further, the thread lifting rod includes a first thread lifting rod, the bottom end of the first thread lifting rod is fixedly connected to the second thread lifting rod by means of screws, the first thread lifting rod is provided with a first hook, and the second thread lifting rod is provided with a first hook. A second hook is arranged on the wire rod. Further, the surface of the concave card slot is provided with an anti-skid surface. Further, the mechanical lead screw and the insulating rod, the insulating rod and the hydraulic lead screw, and the hydraulic lead screw and the thread lifter are all connected by detachable bolt fasteners. Further, the hook includes an arc-shaped support rod, one end of the arc-shaped support rod is fixedly connected to the thread lifting rod, and the other end of the arc-shaped support rod is hinged with a rotating rod through the first rotating shaft, corresponding to the top position of the rotating rod. , There is also a stop lever on the thread lift rod that can be in contact with it, a first torsion spring is coaxially installed on the first rotating shaft, and the first torsion spring always has a tendency to press the rotating rod to the stop rod and contact it. . Further, the wire lifting rod includes two sets of wire lifting and clamping devices arranged up and down, and the wire lifting and clamping devices each include a sliding sleeve. The sliding sleeve is located on the wire lifting rod and can slide up and down along the wire lifting rod. The hook is fixedly installed on the thread lifting rod, and the thread lifting rod between the hook and the sliding sleeve is provided with a toggle block. Corresponding to the position of the toggle block, a positioning and avoiding groove is opened in the sliding sleeve. Mounting plates are arranged horizontally on both sides, an L-shaped blocking plate is installed between the mounting plates through the second rotating shaft, a positioning block is fixedly installed on the upper side of the two mounting plates, and a second torsion spring is coaxially installed on the second rotating shaft. The second torsion spring always has a tendency to press the L-shaped blocking plate to the positioning block. When the sliding sleeve descends and the toggle block is located in the positioning and avoiding groove, it can push the L-shaped blocking plate to rotate and cooperate with the hook to close. The sliding sleeve is also provided with a locking device matched with the thread lifting rod. The locking device includes a positioning insert block. The thread lifting rod is provided with a positioning socket matched with the positioning insert block, corresponding to the positioning insert block. , a horizontal sliding hole is opened in the sliding sleeve, and a sliding block is arranged in the sliding hole. One end of the sliding block is connected to the positioning insert block through a connecting rod, and the other end of the sliding block is installed with a pulling handle. The annular plate is fixedly installed on the inner circumference of the sliding hole at the connection position with the sliding block, and a spring is installed between the annular plate and the positioning plug. The spring is located on the outer circumference of the connecting rod and always has a tendency to make the positioning plug enter the positioning socket. , the pulling handles between the two wire lifting and clamping devices are fixedly connected, so as to facilitate the linkage of the two wire lifting and clamping devices.
本实用新型的积极效果在于:本实用新型所述的一种超高压大档距直线塔带电更换绝缘子的工器具,与现有的工具相比,能更加合理利用横担头顺线路方向背靠背角铁的特点,其中横担卡固定在横担上,使得整个提升导线的过程中,丝杠能垂直受力,避免了斜向起吊,提高了工作的效率,且两侧的导线提升器可以互为后背保护,极大提高了作业过程中的安全性。第一楔形块和第二楔形块之间的距离可以调节以便凹形卡槽能适应于不同型号的横担,适用性更加广泛。组成超高压大档距直线塔带电更换绝缘子的工器具的各部件之间均由可拆卸的螺栓紧固件相连,便于拆卸安装与携带运输。提线杆上的挂钩可采取不同结构来将导线稳定提升,在提高工作效率的同时,还能达到降低作业过程中风险的目的。The positive effect of the present utility model is: compared with the existing tool, the utility model can utilize the back-to-back angle of the cross-arm head along the line direction more rationally. The characteristics of iron, in which the cross-arm clip is fixed on the cross-arm, so that the lead screw can be subjected to vertical force during the whole process of lifting the wire, avoiding oblique lifting, and improving the work efficiency, and the wire lifters on both sides can interact with each other. For the back protection, the safety during the operation is greatly improved. The distance between the first wedge-shaped block and the second wedge-shaped block can be adjusted so that the concave clamping groove can be adapted to different types of cross arms, and the applicability is more extensive. The various parts of the tools and appliances that make up the live replacement insulators of the ultra-high-voltage large-gap linear tower are connected by detachable bolt fasteners, which are convenient for disassembly, installation and transportation. The hook on the wire rod can adopt different structures to stably lift the wire, which not only improves the work efficiency, but also achieves the purpose of reducing the risk in the operation process.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型横担卡的结构示意图;Fig. 2 is the structural representation of the cross arm card of the present utility model;
图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4是本实用新型提线杆的一种实施例结构示意图;4 is a schematic structural diagram of an embodiment of the thread lifter of the present invention;
图5是图4中I的局部放大视图;Fig. 5 is a partial enlarged view of I in Fig. 4;
图6是图5中的A向视图;Fig. 6 is the A-direction view in Fig. 5;
图7是本实用新型提线杆的另一种实施例结构示意图;7 is a schematic structural diagram of another embodiment of the thread lifter of the present invention;
图8是图7中II的局部放大视图;Fig. 8 is the partial enlarged view of II in Fig. 7;
图9是图7俯视图的放大视图;Figure 9 is an enlarged view of the top view of Figure 7;
图10是图7所示提线杆工作状态示意图。FIG. 10 is a schematic diagram of the working state of the thread lift rod shown in FIG. 7 .
图中1第一楔形块 2第二楔形块 3凹槽 4凸块 5通孔 6调节螺栓 7螺帽 8凹形卡槽 9安装孔 10机械丝杠 11绝缘杆 12液压丝杠 13第一提线杆 14第二提线杆 15第一挂钩 16第二挂钩 17螺栓紧固件 18弧形托杆 19第一转轴 20转动杆 21挡杆 22第一扭簧23滑套 24拨动块 25定位避让槽 26安装板 27第二转轴 28L型封堵板 29定位块 30第二扭簧 31定位插块 32定位插孔 33滑动孔 34滑动块 35连接杆 36环形板 37弹簧 38拉动把手。In the figure 1
具体实施方式Detailed ways
本实用新型所述的一种超高压大档距直线塔带电更换绝缘子的工器具,如图1所示,包括横担卡和导线提升器,如图2和图3所示,所述横担卡包括第一楔形块1和第二楔形块2,第一楔形块1的上端设有凹槽3,第二楔形块2的上端设有与凹槽3相配合的凸块4,凹槽3和凸块4内设有贯穿的通孔5,通孔5内设有螺栓6,螺栓6伸出通孔5的一端配合安装有螺帽7。在所述第一楔形块1和第二楔形块2底端的连接位置处设有凹形卡槽8,调节螺栓6与螺帽7的配合程度能调整凹形卡槽8的宽度距离,以便夹放固定在不同类型的横担上。在所述凹形卡槽8的两侧均竖直开设有安装孔9,其中一个安装孔9位于第一楔形块1上,另一个安装孔9位于第二楔形块2上,每个安装孔9内均设有导线提升器,所述每个导线提升器均包括机械丝杠10,机械丝杠10位于安装孔9内,在所述机械丝杠10的底端铰接有绝缘杆11,绝缘杆11的底端铰接有液压丝杠12,液压丝杠12的底端铰接提线杆,提线杆上设有挂钩。The utility model is a tool for replacing insulators with an ultra-high voltage and large distance linear tower, as shown in FIG. 1, including a cross arm clip and a wire lifter, as shown in FIGS. The card includes a first wedge-
当使用本实用新型所述的一种超高压大档距直线塔带电更换绝缘子的工器具进行绝缘子拆装作业时,首先调整凹形卡槽8的宽度距离,使其与绝缘子上部的横担相配合,然后将整个装置固定在横担上,依次调节机械丝杠10和液压丝杠12,使其底部两端提线杆上的挂钩将导线提起,从而将导线对绝缘子的负载转移到横担上,以便于操作人员对绝缘子的拆卸更换。When using the utility model to carry out the disassembly and assembly of the insulator by using the utility model for the live replacement of the insulator, the width and distance of the
优选的,为了便于对绝缘子底部的四分裂导线依次进行提升,所述提线杆包括第一提线杆13,第一提线杆13的底端通过螺钉固定连接第二提线杆14,所述第一提线杆13上设有第一挂钩15,第二提线杆14上设有第二挂钩16。Preferably, in order to facilitate the sequential lifting of the four-split wires at the bottom of the insulator, the wire rod includes a
优选的,为了在安装时增加横担卡与横担之间的摩擦力,所述凹形卡槽8的表面设有防滑纹面,以确保在拆装过程中的连接牢固性。Preferably, in order to increase the friction force between the cross-arm clip and the cross-arm during installation, the surface of the
优选的,为了便于整体装置在使用现场的拆装及收纳运输,所述机械丝杠10与绝缘杆11之间、绝缘杆11与液压丝杠12之间、液压丝杠12和提线杆之间均是由可拆卸的螺栓紧固件17相连。Preferably, in order to facilitate the disassembly, assembly, storage and transportation of the whole device at the site of use, between the
优选的,为了使导线在提升过程中始终位于挂钩内,如图6所示,所述钩包括弧形托杆18,弧形托杆18的一端固定连接在提线杆上,弧形托杆18的另一端上通过第一转轴19铰接有转动杆20,对应于转动杆20的顶端位置,在提线杆上还设有能与其相接触的挡杆21,所述第一转轴19上同轴安装有第一扭簧22,第一扭簧22始终有使转动杆20压向挡杆21与其相接触的趋势。当上述结构的挂钩在进行导线提升时,导线首先落至转动杆20上,在挂钩逐渐上移的过程中,由于导线的自重使得转动杆20克服第一扭簧22的压力沿第一转轴19旋转,转动杆20与挡杆21相分离,导线落入弧形托杆18内,失去导线压力的转动杆20在第一扭簧22的作用下回复原位,将导线固定在由弧形托杆18、转动杆20和挡杆21围成的封闭环中,即可保证在导线提升的过程中,导线不会与挂钩相分离。Preferably, in order to keep the wire in the hook all the time during the lifting process, as shown in FIG. 6 , the hook includes an arc-shaped
优选的,为了进一步便于操作人员手动调节导线的封闭与开放状态,如图7所示,所述提线杆包括两组上下设置的导线提升夹紧装置,所述导线提升夹紧装置均包括滑套23,滑套23位于提线杆上并能沿其上下滑动,滑套23底部的提线杆上固定安装挂钩,挂钩与滑套23之间的提线杆上设有拨动块24,对应于拨动块24的位置,在滑套23内开设有定位避让槽25,在所述定位避让槽25的两侧均水平设有安装板26,安装板26之间通过第二转轴27安装有L型封堵板28,如图9所示,在两安装板26上侧固定安装有定位块29,第二转轴27上同轴安装有第二扭簧30,所述第二扭簧30始终有使L型封堵板28压向定位块29的趋势。当滑套23下降,拨动块24位于定位避让槽25内时,能推动L型封堵板28转动与挂钩配合封闭。Preferably, in order to further facilitate the operator to manually adjust the closed and open states of the wire, as shown in FIG. 7 , the wire lifting rod includes two sets of wire lifting and clamping devices arranged up and down, and the wire lifting and clamping devices each include sliding
如图8所示,在所述滑套23内还设有与提线杆相配合的锁定装置,所述锁定装置包括定位插块31,在提线杆上设有与定位插块31相配合的定位插孔32,对应于定位插块31,在滑套23内开设有水平的滑动孔33,滑动孔33内设有与其相配合的滑动块34,滑动块34的一端通过连接杆35连接定位插块31,滑动块34的另一端安装拉动把手38,在所述连接杆35与滑动块34连接位置处的滑动孔33内周固定安装环形板36,在环形板36与定位插块31之间安装弹簧37,所述弹簧37位于连接杆35的外周,且始终有使定位插块31进入定位插孔32的趋势,上述两个导线提升夹紧装置之间的拉动把手38固定连接,以便实现两个导线提升夹紧装置的联动。As shown in FIG. 8 , the sliding
当上述结构的提线杆进行导线提升作业时,如图7所示,使导线进入L型封堵板28底部的挂钩内,之后操作人员握住拉动把手38远离滑套23拉动,使定位插块31压缩弹簧37退出定位插孔32,之后将拉动把手38和滑套23下移,L型封堵板28在下移的过程中与拨动块24接触,直到L型封堵板28翻转至水平位置与挂钩配合封闭,如图10所示,所述拨动块24和L型封堵板28位于定位避让槽25的顶部位置,滑套23不再下移,整体结构处于将导线封闭的状态。当要解除封闭状态时,只需将拉动把手38上移至定位插块31与定位插孔32配合即可,整个过程操作简便且对导线的封闭效果好,能保证导线在提升的过程中始终位于挂钩内,以确保绝缘子更换作业的正常进行。When the wire lifting rod of the above structure is used for wire lifting operation, as shown in FIG. 7 , the wire enters the hook at the bottom of the L-shaped
本实用新型的技术方案并不限制于本实用新型所述的实施例的范围内。本实用新型未详尽描述的技术内容均为公知技术。The technical solutions of the present invention are not limited to the scope of the embodiments described in the present invention. The technical contents not described in detail in the present invention are all known technologies.
Claims (6)
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| CN201920758503.3U CN209929849U (en) | 2019-05-24 | 2019-05-24 | Tool for live replacement of insulator of ultrahigh-voltage large-span tangent tower |
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| CN201920758503.3U CN209929849U (en) | 2019-05-24 | 2019-05-24 | Tool for live replacement of insulator of ultrahigh-voltage large-span tangent tower |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110086118A (en) * | 2019-05-24 | 2019-08-02 | 国家电网有限公司 | A kind of Work tool of super-pressure large pitch tangent tower replacing insulator under electrified |
| CN113991524A (en) * | 2021-11-18 | 2022-01-28 | 国网四川省电力公司广安供电公司 | Lifting device for live replacement of insulator wire |
-
2019
- 2019-05-24 CN CN201920758503.3U patent/CN209929849U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110086118A (en) * | 2019-05-24 | 2019-08-02 | 国家电网有限公司 | A kind of Work tool of super-pressure large pitch tangent tower replacing insulator under electrified |
| CN110086118B (en) * | 2019-05-24 | 2024-09-10 | 国家电网有限公司 | A tool for replacing insulators on ultra-high voltage large-span straight towers |
| CN113991524A (en) * | 2021-11-18 | 2022-01-28 | 国网四川省电力公司广安供电公司 | Lifting device for live replacement of insulator wire |
| CN113991524B (en) * | 2021-11-18 | 2024-05-28 | 国网四川省电力公司广安供电公司 | A lifting device for replacing insulator conductors under power |
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