CN209928590U - Cigarette strip lifting mechanism entry blocks up alarm system - Google Patents
Cigarette strip lifting mechanism entry blocks up alarm system Download PDFInfo
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- CN209928590U CN209928590U CN201920318309.3U CN201920318309U CN209928590U CN 209928590 U CN209928590 U CN 209928590U CN 201920318309 U CN201920318309 U CN 201920318309U CN 209928590 U CN209928590 U CN 209928590U
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Abstract
The utility model provides a cigarette strip lifting mechanism entry jam alarm system and method, this system includes: the device comprises a first sensor, a controller, an auxiliary machine start-stop switch and a buzzer. The first input end of the controller is connected with the output end of the first sensor, the first output end of the controller is connected with the control end of the auxiliary machine start-stop switch, and the second output end of the controller is connected with the control end of the buzzer. The first sensor is arranged at the outlet of the transparent packaging and shaping device of the carton and is used for acquiring the first interval time of the cigarette rod staying at the outlet of the transparent packaging and shaping device of the carton. And the controller controls the auxiliary machine start-stop switch to be switched off when the first interval time is greater than a first time threshold value so as to stop the operation of the auxiliary packaging machine, so that the tobacco sticks are prevented from being pushed to the ground. The controller also controls the buzzer to sound when the first interval time is greater than the first time threshold. The utility model discloses can improve the managerial efficiency and the quality control of tobacco rod production.
Description
Technical Field
The utility model relates to a cigarette factory cigarette strip transmission technical field especially relates to a cigarette strip lifting mechanism entry blocks up alarm system.
Background
In the cigarette strip production process, the cigarette strip passes through the barrel cellophane packing shaping device after, conveys a transition swash plate with the cigarette strip through the transmission band, is equipped with unpowered running roller on this swash plate, and the cigarette strip utilizes the dead weight to convey one section horizontal conveyor before the cigarette strip lifting mechanism with higher speed, then gets into the cigarette strip lifting mechanism and conveys, gets into case packer department at last. But the cigarette is in packing shaping device to cigarette strip lifting mechanism transmission process, probably produces cigarette strip box surface damage or adjacent cigarette strip subsides together because of blockking up, and then causes cigarette strip quality problems, and the reason that causes cigarette strip lifting mechanism entry to block up includes: firstly, the position of the carton paper in the carton paper warehouse is not adjusted properly; pressure values of the two eccentric pressing rollers and the three eccentric pressing rollers are different; thirdly, the friction between a conveying roller pair in the vertical conveying channel of the carton paper and the carton paper is not moderate; fourthly, glue scales are accumulated on the left-right rotating folder, the upper long-edge folder and the fixed folder of the carton; fifthly, the distance between the barrel cover plate and the barrel conveying channel is improperly adjusted; sixthly, the movement of the cigarette strip moving synchronous sensor is not coordinated with the action of the cigarette strip removing opening; seventhly, the transparent paper of the carton is not conveyed in place.
Meanwhile, when the packaging auxiliary machine continues to operate, if an operator is busy in other packaging processes or does not find the current situation of cigarette blockage in time: when case packer conveyer broke down, the barrel raiser stopped operating, and the cylinder on the swash plate was opened, got into artifical vanning mode, and the tobacco rod can be arranged to barrel cellophane paper packing shaping device exit from artifical vanning passageway end in proper order, and new tobacco rod can be pushed out by continuing through barrel cellophane paper packing shaping device, causes the tobacco rod to pile up into two-layerly or be pushed and shove on the floor. If the surfaces of the tobacco sticks deform or adjacent tobacco sticks are stuck together, the tobacco sticks can be blocked at the inlet of the carton lifter, the tobacco sticks can be sequentially blocked from the inlet of the carton lifter to the outlet of the carton cellophane packaging and shaping device, and even after a certain number of layers are stacked, the tobacco sticks can be pushed to the ground. The tobacco strips are pushed and extruded to the bottom surface from the conveying channel with a certain height, and then the tobacco packets deform, so that the material consumption of the packaging auxiliary materials is increased. If the operation takes several minutes to busy processing the cigarette strip, the quality of the cigarette packet produced by the small box package forming machine station cannot be monitored in real time or the cigarette packet with quality problem can be processed in time, and further the hidden quality trouble is buried in the cigarette product.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cigarette strip lifting mechanism entry blocks up alarm system solves current cigarette strip production process, in packing shaping device to cigarette strip lifting mechanism transmission process, probably produces cigarette strip box surface damage or adjacent cigarette strip because of blockking up and pastes together, and then causes cigarette strip quality problems. The cigarette production management efficiency and the quality control can be improved, when the cigarette is blocked, an operator can be reminded in time to take out the blocked cigarette, and machine faults caused by more damaged cigarettes and mechanical damage are avoided.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a rod lifter inlet blockage alarm system comprising: the device comprises a first sensor, a controller, an auxiliary engine start-stop switch and a buzzer;
a first input end of the controller is connected with an output end of the first sensor, a first output end of the controller is connected with a control end of the auxiliary machine start-stop switch, and a second output end of the controller is connected with a control end of the buzzer;
the first sensor is arranged at the outlet of the transparent packaging and shaping device of the carton and is used for acquiring a first interval time for the cigarette sticks to stay at the outlet of the transparent packaging and shaping device of the carton;
the controller controls the auxiliary machine start-stop switch to be switched off when the first interval time is larger than a first time threshold value so as to stop the auxiliary packaging machine to prevent the tobacco strips from being pushed to the ground;
the controller also controls the buzzer to sound when the first interval time is greater than the first time threshold.
Preferably, the method further comprises the following steps: an LED indicator light;
and a third output end of the controller is connected with a control end of the LED indicator lamp, and the LED indicator lamp is controlled to flash and alarm when the first interval time is greater than the first time threshold.
Preferably, the method further comprises the following steps: a second sensor and a solenoid valve;
the output end of the second sensor is connected with the second input end of the controller, and the second sensor is arranged at the inlet of the cigarette rod lifter and used for acquiring a second interval time of cigarette rod staying at the inlet of the cigarette rod lifter;
the controller of the electromagnetic valve is connected with the fourth output end of the controller, and the electromagnetic valve is used for controlling the transition inclined plate cylinder to operate so that the conveying device conveys the tobacco sticks to the cigarette assembling channel;
and the controller controls the electromagnetic valve to be conducted when the second interval time is greater than a second time threshold value, so that the conveying device is converted into a manual cigarette loading conveying mode, and controls the buzzer to sound and the LED indicator lamp to flash and give an alarm.
Preferably, the method further comprises the following steps: a manual reset switch;
the manual reset switch is connected between the third input end of the controller and the power supply in series, when the manual reset switch is closed, the third input end of the controller is at a high level, the controller controls the electromagnetic valve to reset, and controls the buzzer to stop sounding and the LED indicator lamp to stop flashing and alarming.
Preferably, the first sensor and the second sensor are reflective optical fiber sensors.
Preferably, the auxiliary machine start-stop switch is a relay.
The utility model provides a cigarette strip lifting mechanism entry blocks up alarm system detects the first interval time that the cigarette strip in barrel transparent packaging shaping device exit stops through first sensor, and the controller judges when first interval time is greater than predetermined first time threshold value to have the jam, and control bee calling organ buzzes the warning. The problem of in the current cigarette production process, pack the shaping device to cigarette strip lifting mechanism transmission in-process, probably produce cigarette strip box surface damage or adjacent cigarette stick paste together because of blockking up, and then cause the cigarette quality is solved. The cigarette production management efficiency and the quality control can be improved, when the cigarette is blocked, an operator can be reminded in time to take out the blocked cigarette, and machine faults caused by more damaged cigarettes and mechanical damage are avoided.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
FIG. 1: is the utility model provides a pair of cigarette strip lifting mechanism entry jam alarm system schematic diagram.
FIG. 2: is the embodiment of the utility model provides a cigarette strip lifting mechanism entry jam alarm method sketch map.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
To current tobacco rod in production process, the problem of jam easily exists, the utility model provides a tobacco rod lifting mechanism entry blocks up alarm system detects the first interval time that transparent packing shaping device exit tobacco rod of barrel stopped through first sensor, and the controller judges when first interval time is greater than predetermined first time threshold value to have the jam, and control bee calling organ sounds the warning. The problem of in the current cigarette production process, pack the shaping device to cigarette strip lifting mechanism transmission in-process, probably produce cigarette strip box surface damage or adjacent cigarette stick paste together because of blockking up, and then cause the cigarette quality is solved. The cigarette production management efficiency and the quality control can be improved, when the cigarette is blocked, an operator can be reminded in time to take out the blocked cigarette, and machine faults caused by more damaged cigarettes and mechanical damage are avoided.
As shown in fig. 1, a cigarette rod lifter inlet blockage warning system includes: the device comprises a first sensor, a controller, an auxiliary machine start-stop switch and a buzzer. The first input end of the controller is connected with the output end of the first sensor, the first output end of the controller is connected with the control end of the auxiliary machine start-stop switch, and the second output end of the controller is connected with the control end of the buzzer. The first sensor is arranged at the outlet of the transparent packaging and shaping device of the carton and is used for acquiring the first interval time of the cigarette rod staying at the outlet of the transparent packaging and shaping device of the carton. And the controller controls the auxiliary machine start-stop switch to be switched off when the first interval time is greater than a first time threshold value so as to stop the operation of the auxiliary packaging machine, so that the tobacco sticks are prevented from being pushed to the ground. The controller also controls the buzzer to sound when the first interval time is greater than the first time threshold.
In practical application, a first sensor is added behind an outlet of a carton cellophane packaging and shaping device, when cigarette strips are sequentially arranged at a detection position, the first sensor detects the first interval time of the stay of the cigarette strips and feeds back the signal to an S7-200 controller, the controller sends out an instruction according to whether the duration time of the feedback high level exceeds a first time threshold value, if so, a packaging auxiliary machine is controlled to stop, and the problem that the cigarette strips are pushed to the ground, so that the cigarette packets are broken and deformed to cause the quality of the cigarette packets is avoided. Meanwhile, the second output end of the controller outputs high level to enable the buzzer to sound for alarming, the buzzer sounds to remind an operator of manual processing at the moment, and manual reset is carried out after the processing is finished.
Further, the system further comprises: an LED indicator light; and a third output end of the controller is connected with a control end of the LED indicator lamp, and the LED indicator lamp is controlled to flash and alarm when the first interval time is greater than the first time threshold.
When the controller judges that first interval time is greater than the first time threshold value of settlement, the controller still controls the LED pilot lamp and carries out the scintillation warning, and the LED lamp scintillation enables operating personnel's the condition of taking place the jam more easily to in time handle, can effectively improve the managerial efficiency of cigarette strip production.
The system further comprises: a second sensor and a solenoid valve. The output end of the second sensor is connected with the second input end of the controller, and the second sensor is arranged at the inlet of the cigarette rod lifter and used for acquiring a second interval time of cigarette rod staying at the inlet of the cigarette rod lifter. And the controller of the electromagnetic valve is connected with the fourth output end of the controller, and the electromagnetic valve is used for controlling the transition inclined plate cylinder to operate so that the conveying device conveys the tobacco sticks to the cigarette assembling channel. And the controller controls the electromagnetic valve to be conducted when the second interval time is greater than a second time threshold value, so that the conveying device is converted into a manual cigarette loading conveying mode, and controls the buzzer to sound and the LED indicator lamp to flash and give an alarm.
Specifically, a second sensor is arranged at an inlet of the carton lifter, when the cigarette sticks are blocked at the inlet of the carton lifter, the second sensor detects a second interval time of the stay of the cigarette sticks and feeds the signal back to the S7-200 controller, the controller sends an instruction according to whether the feedback high level duration exceeds a second time threshold value, and if the feedback high level duration exceeds the second time threshold value, the controller controls the two-position three-way electromagnetic valve to be switched on, so that the air cylinder on the transition inclined plate is opened and the manual cigarette loading mode is entered. Meanwhile, the controller outputs high level to enable the source buzzer to buzz and the LED indicating lamp to flicker for alarming, so that an operator can timely find out blockage for alarming.
The system further comprises: and (5) manually resetting the switch. The manual reset switch is connected between the third input end of the controller and the power supply in series, when the manual reset switch is closed, the third input end of the controller is at a high level, the controller controls the electromagnetic valve to reset, and controls the buzzer to stop sounding and the LED indicator lamp to stop flashing and alarming.
Specifically, when the blocked tobacco strips are manually processed, the manual reset switch is pressed, the controller controls the two-position three-way electromagnetic valve to reset, the inclined plate cylinder restores to the closed state, meanwhile, the power supply of the active buzzer and the LED indicator lamp is cut off, the signal state of the input end of the controller is reset, and the duration time of signals input by the first sensor and the second sensor is detected again.
In practical applications, the first sensor and the second sensor may be reflective optical fiber sensors. The auxiliary machine start-stop switch can be a relay. The controller can be composed of a microprocessor, a digital-to-analog conversion module and an analog-to-digital conversion module, wherein the microprocessor can adopt a single chip microcomputer.
It is visible, the utility model provides a cigarette strip lifting mechanism entry blocks up alarm system detects the first interval time that the transparent packing shaping device exit cigarette strip of barrel stops through first sensor, and the controller judges when first interval time is greater than predetermined first time threshold value to have the jam, and control bee calling organ buzzes the warning. The problem of in the current cigarette production process, pack the shaping device to cigarette strip lifting mechanism transmission in-process, probably produce the cigarette strip quality because of blockking up is solved. The cigarette production management efficiency and the quality control can be improved, when the cigarette is blocked, an operator can be reminded in time to take out the blocked cigarette, and machine faults caused by more damaged cigarettes and mechanical damage are avoided.
As shown in fig. 2, the utility model also provides a cigarette strip lifting mechanism entry jam alarm method, include:
s1: acquiring a first interval time for the cigarette carton to stay at the outlet of the transparent packaging and shaping device of the carton;
s2: judging whether the first interval time is greater than a first time threshold value or not, if so, judging that the cigarette carton lifter inlet is blocked by the transparent packaging and shaping device of the carton, and sending a first blocking alarm signal;
s3: and after receiving the first blockage alarm signal, controlling the auxiliary packing machine to stop running so as to prevent the tobacco strips from being pushed to the ground.
Specifically, a sensor is arranged at the outlet of the transparent packaging and shaping device of the carton and used for detecting the first interval time of the stay of the cigarette strip, judging whether the cigarette strip is blocked or not by the stay time of the cigarette strip passing a detection point, and sending a first blocking alarm signal if the cigarette strip is blocked. And when the controller receives the first blockage alarm signal, the situation that the transparent packaging and shaping device of the carton is blocked at the inlet of the cigarette strip lifter is judged, and then the auxiliary machine packaging machine is controlled to stop running so as to prevent the cigarette strips from being pushed to the ground. Meanwhile, after receiving the first blockage alarm signal, the controller can also control an alarm unit to alarm, wherein the alarm unit can adopt a buzzer and an LED indicator light.
Further, still include:
s4: obtaining a second interval time for the cigarette rod to stay at the inlet of the cigarette rod lifter;
s5: judging whether the second interval time is greater than a second time threshold value or not, if so, judging that the cigarette carton lifter is blocked, and sending a second blocking alarm signal;
s6: and after receiving the second blockage alarm signal, controlling a conveying device to convey the tobacco strips to a cigarette channel of the manual cigarette assembly.
Specifically, a sensor is arranged at the inlet of the cigarette strip lifter and used for detecting the second interval time of the cigarette strip staying at the inlet of the lifter, whether the cigarette strip is blocked or not is judged by the stay time of the detection point of the cigarette strip, and if the cigarette strip is blocked, a second blockage alarm signal is sent. And the controller receives a second blockage alarm signal, judges that the cigarette strip lifter is blocked, and then controls the conveying device to convey the cigarette strips to the manual cigarette loading channel and output an alarm instruction. In practical application, the air cylinder on the transition inclined plate can be controlled to move, so that the transportation device is switched to a manual cigarette assembling mode. Therefore, the cigarette bar retention time of the cigarette bar lifter inlet can be detected, the blocking condition can be judged and the alarm is given, and the operator can further find the blocking alarm in time.
The method further comprises the following steps:
s7: and judging whether the running beats of the transparent packaging and shaping device of the carton, the transportation device and the cigarette strip lifter are qualified or not according to the first interval time and the second interval time, and if not, sending a third blockage alarm signal.
S8: and after receiving the third blockage alarm signal, adjusting the running beats of the transparent packaging and shaping device of the strip box, the conveying device and/or the cigarette strip lifter so as to eliminate blockage.
Further, the judging whether the running beats of the transparent packaging and shaping device of the carton, the transporting device and the cigarette strip lifter are qualified or not according to the first interval time and the second interval time comprises the following steps:
s71: and if the first interval time is greater than the second interval time, judging that the running beat of the transparent packaging and shaping device of the strip box is unqualified.
S72: and if the first interval time is less than the second interval time, judging that the running takt of the barrel transparent packaging shaping device and the conveying device is unqualified.
In practical application, if the operation beats of the transparent packaging and shaping device of the carton, the transportation device and the cigarette strip lifter are not coordinated, blockage can be caused after a long time, and therefore, the operation beats of all the devices need to be coordinated so as to enable the transmission and output speed to be matched with the working speed.
The method further comprises the following steps:
and detecting the opening and closing state of a manual reset button switch, controlling the first blockage alarm signal, the second blockage alarm signal and/or the third blockage alarm signal to stop sending when the manual reset button is in the closing state, and controlling the conveying device to reset to a preset mode.
It is visible, the utility model provides a cigarette strip lifting mechanism entry blocks up alarm method, through the first interval time that detects transparent package shaping device exit cigarette strip of barrel and stop, send first jam signal when first interval time is greater than predetermined first time threshold value to control is reported to the police. The problem of in the current cigarette production process, pack the shaping device and promote ware transmission process to the cigarette, probably cause the cigarette quality because of blockking up is solved. The cigarette production management efficiency and the quality control can be improved, when the cigarette is blocked, an operator can be reminded in time to take out the blocked cigarette, and machine faults caused by more damaged cigarettes and mechanical damage are avoided.
The structure, features and effects of the present invention have been described in detail above according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to the same changes should be considered within the protection scope of the present invention when not exceeding the spirit covered by the description and drawings.
Claims (6)
1. A system for warning of cigarette rod lifter inlet blockage, comprising: the device comprises a first sensor, a controller, an auxiliary engine start-stop switch and a buzzer;
a first input end of the controller is connected with an output end of the first sensor, a first output end of the controller is connected with a control end of the auxiliary machine start-stop switch, and a second output end of the controller is connected with a control end of the buzzer;
the first sensor is arranged at the outlet of the transparent packaging and shaping device of the carton and is used for acquiring a first interval time for the cigarette sticks to stay at the outlet of the transparent packaging and shaping device of the carton;
the controller controls the auxiliary machine start-stop switch to be switched off when the first interval time is larger than a first time threshold value so as to stop the auxiliary packaging machine to prevent the tobacco strips from being pushed to the ground;
the controller also controls the buzzer to sound when the first interval time is greater than the first time threshold.
2. The rod lifter inlet-jam warning system of claim 1, further comprising: an LED indicator light;
and a third output end of the controller is connected with a control end of the LED indicator lamp, and the LED indicator lamp is controlled to flash and alarm when the first interval time is greater than the first time threshold.
3. The rod lifter inlet-jam warning system of claim 2, further comprising: a second sensor and a solenoid valve;
the output end of the second sensor is connected with the second input end of the controller, and the second sensor is arranged at the inlet of the cigarette rod lifter and used for acquiring a second interval time of cigarette rod staying at the inlet of the cigarette rod lifter;
the controller of the electromagnetic valve is connected with the fourth output end of the controller, and the electromagnetic valve is used for controlling the transition inclined plate cylinder to operate so that the conveying device conveys the tobacco sticks to the cigarette assembling channel;
and the controller controls the electromagnetic valve to be conducted when the second interval time is greater than a second time threshold value, so that the conveying device is converted into a manual cigarette loading conveying mode, and controls the buzzer to sound and the LED indicator lamp to flash and give an alarm.
4. The rod lifter inlet-jam warning system of claim 3, further comprising: a manual reset switch;
the manual reset switch is connected between the third input end of the controller and the power supply in series, when the manual reset switch is closed, the third input end of the controller is at a high level, the controller controls the electromagnetic valve to reset, and controls the buzzer to stop sounding and the LED indicator lamp to stop flashing and alarming.
5. The tobacco rod lifter inlet blockage warning system of claim 4, wherein the first sensor and the second sensor are reflective fiber optic sensors.
6. The system of claim 5, wherein the auxiliary start/stop switch is a relay.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920318309.3U CN209928590U (en) | 2019-03-13 | 2019-03-13 | Cigarette strip lifting mechanism entry blocks up alarm system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920318309.3U CN209928590U (en) | 2019-03-13 | 2019-03-13 | Cigarette strip lifting mechanism entry blocks up alarm system |
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| CN209928590U true CN209928590U (en) | 2020-01-10 |
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| CN201920318309.3U Active CN209928590U (en) | 2019-03-13 | 2019-03-13 | Cigarette strip lifting mechanism entry blocks up alarm system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109785590A (en) * | 2019-03-13 | 2019-05-21 | 红云红河烟草(集团)有限责任公司 | A kind of plume lifter blocked inlet alarm system and method |
-
2019
- 2019-03-13 CN CN201920318309.3U patent/CN209928590U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109785590A (en) * | 2019-03-13 | 2019-05-21 | 红云红河烟草(集团)有限责任公司 | A kind of plume lifter blocked inlet alarm system and method |
| CN109785590B (en) * | 2019-03-13 | 2024-02-13 | 红云红河烟草(集团)有限责任公司 | Tobacco rod lifter inlet blockage alarm system and method |
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