CN209927992U - Battery frock test system with self-adaptation characteristic - Google Patents
Battery frock test system with self-adaptation characteristic Download PDFInfo
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- CN209927992U CN209927992U CN201821831946.2U CN201821831946U CN209927992U CN 209927992 U CN209927992 U CN 209927992U CN 201821831946 U CN201821831946 U CN 201821831946U CN 209927992 U CN209927992 U CN 209927992U
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Abstract
The utility model discloses a battery frock test system with self-adaptation characteristic, be used for cascaded battery frock test module and be used for battery frock test parameter setting, control test process's monitored control system including independent power supply. The battery tool test module comprises a plurality of test units, a communication module used in a cascading mode and an independent power module. The battery tool test monitoring system comprises module parameter setting, test module starting and stopping, test process data recording and displaying and test result judging. The utility model is convenient to check according to the parameters provided by manufacturers, and feeds back the original data of the problems to the relevant manufacturers; meanwhile, the system test capacity scale can be flexibly configured in a cascading mode.
Description
Technical Field
The utility model relates to an energy field especially relates to a battery frock test system of self-adaptation characteristic.
Background
The battery tool testing system is mainly used for detecting whether a battery is qualified or not, whether corresponding production indexes can be met or not, rejecting unqualified products, analyzing reasons for the unqualified products and subsequently improving the corresponding production process. The existing tool test system is large in size, complex in control system parameter setting and limited in single system test capacity and cannot be expanded in order to be compatible with various types of battery tests. For users who only pay attention to a few key characteristics of battery performance, the testing system of the type has redundant functions, complex operation, overhigh cost, large occupied space and no expansibility. The battery tool testing system has the advantages of flexible configuration, simple expansion, small occupied volume and convenience in carrying.
The existing battery tool test system adopts an integrated design mode of a control system and a test system, and emphasizes the compatibility of the test system for various types of battery tests and the real-time performance of the system. At present, no design of a battery tool testing system with flexible configuration, simple capacity expansion, small occupied volume and convenient carrying exists.
SUMMERY OF THE UTILITY MODEL
In view of this, the technical problem to be solved by the present invention is: aiming at the characteristics of the conventional battery tool testing system, the battery tool testing system overcomes the characteristics of complex system redundancy and poor flexible configuration, and is flexible in expansion configuration, simple in expansion, small in occupied size and convenient to carry.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this: the utility model provides a battery frock test system with self-adaptation characteristic which characterized in that: the system comprises a battery tool monitoring system and at least one battery tool testing module; the battery tool testing modules are independently connected with the battery tool monitoring system, or the battery tool testing modules are connected with the battery tool monitoring system after being mutually cascaded.
The battery frock test module includes: the testing device comprises a CPU, at least one testing unit, a communication module and a power supply module, wherein the testing unit and the communication module are connected and interacted with the CPU through a bus; each battery tool test module is powered by an independent power module; and each battery tool test module is controlled by an independent CPU. The CPU module is responsible for executing the command of the battery tool monitoring system and uploading the required test data.
Battery frock monitored control system includes: a hand-held portable industrial camera, a monitoring host; the hand-held portable industrial camera is accessed through an external interface of the monitoring host.
The working state of a test unit module in the battery tool test module is controlled by a corresponding instruction of the CPU, and the battery tool monitoring system interacts with the CPU through the communication module so as to complete the whole tool test process.
Furthermore, a monitoring host of the battery tool monitoring system is provided with a communication module, a parameter setting module, an image recognition module, a data analysis module and a test process control module; the handheld portable industrial camera is connected and interacted with each module after being accessed through an external interface of the monitoring host; the parameter setting module is manually configured, or corresponding parameters are directly scanned by a handheld portable industrial camera, and typical setting of the parameters of the selected module is completed through a background image recognition module.
Further, the capacity scale of the battery tool monitoring system is configured according to the number of the battery tool testing modules.
Further, the battery tool monitoring system determines the number of the parameter configuration modules according to the number of the battery tool testing modules.
Furthermore, each test unit in the battery tool test module is independent, and each test unit is unified in setting parameters or independent in configuration.
The battery tool monitoring system can increase or decrease corresponding parameter configuration modules according to the actual battery tool testing module; the parameter configuration module of the battery tool monitoring system can be manually configured or a portable industrial camera is held by hand, corresponding parameters are directly scanned, and typical setting of the parameters of the selected module is completed through the background image recognition module. And performing curve fitting on the sampling data of each test module to complete corresponding control of the steps of the module test stage.
Further, the test unit includes: the device comprises a constant current source, a constant voltage source, a charge and discharge control module, an acquisition monitoring module, a power lamp and a work indicator lamp; the constant current source, the constant voltage source, the power lamp, the work indicator lamp and the charge and discharge control module are connected and interacted through an IO interface; the charging and discharging control module is connected and interacted with the acquisition monitoring module through a bus.
Furthermore, the constant current source can be set for providing the current of the battery in the constant current charging and discharging stage;
the constant voltage source is used for providing a voltage of the battery in a constant voltage charging stage and can be provided with a constant voltage source;
the charging and discharging control module is used for controlling a battery charging and discharging mode and controlling the magnitude of the constant current source and the constant voltage source;
the power lamp is used for indicating whether the power supply of the test unit works normally or not;
the working indicator light is used for indicating the current working state of the test unit, including not starting, testing and testing completion;
and the acquisition monitoring module transfers the actually acquired voltage and current data to a CPU of the tool testing module, and finally the voltage and current data is transmitted to the battery tool monitoring system by the CPU.
The utility model has the advantages that: the utility model discloses a battery frock test system of self-adaptation characteristic, its battery frock test module can cascade wantonly, and the scale capacity can expand wantonly, and the configuration is nimble, and communication is simple, and convenient to carry; the single battery tool test module supplies power independently, the scale capacity is not limited by the power, and the battery tool test module has the characteristics of convenience and flexibility in capacity expansion, simplicity in operation and low cost; and by selectively installing the portable industrial camera, the cost can be reduced. The beneficial effects of the utility model are that can satisfy the on-the-spot application demand, can solve again with high costs, the problem of low flexibility has improved the simple commonality when actually using.
Drawings
Fig. 1 is a schematic diagram of a testing unit of a battery tool testing system with adaptive characteristics according to the present invention;
FIG. 2 is a schematic diagram of a test module in the adaptive characteristic battery tool testing system of the present invention;
FIG. 3 is a schematic diagram of a battery tool testing system with adaptive features according to the present invention;
wherein: the system comprises a 1-battery tool testing module, a 2-battery tool monitoring system, a 3-communication cascade, a 4-communication connection, a 11-power lamp, a 12-work indicator lamp, a 13-constant current source, a 14-constant voltage source, a 15-charge and discharge control module, a 16-acquisition monitoring module, a 21-testing unit, a 22-CPU and a 23-communication module.
Detailed Description
The invention is further illustrated below with reference to the drawings and examples.
In the embodiment of the present invention, the battery tool testing system with adaptive characteristics comprises a battery tool monitoring system 2 and at least one battery tool testing module 1; the battery tool testing modules 1 are independently connected with the battery tool monitoring system 2, or the battery tool testing modules 1 are connected with the battery tool monitoring system 2 after being mutually cascaded;
the battery tool test module 1 includes: the testing device comprises a CPU22, at least one testing unit 21, a communication module 23 and a power supply module, wherein the testing unit 21 and the communication module 23 are connected and interacted with the CPU22 through a bus; each battery tool test module 1 is powered by an independent power module; each battery tool test module 1 is controlled by an independent CPU 22; the CPU module 22 is responsible for executing the command of the battery tool monitoring system 2 and uploading the required test data;
battery frock monitored control system 2 includes: a hand-held portable industrial camera, a monitoring host; the hand-held portable industrial camera is accessed through an external interface of the monitoring host; a monitoring host of the battery tool monitoring system is provided with a communication module, a parameter setting module, an image recognition module, a data analysis module and a test process control module; the handheld portable industrial camera is connected and interacted with each module after being accessed through an external interface of the monitoring host; the parameter setting module is manually configured, or corresponding parameters are directly scanned by a handheld portable industrial camera, and typical setting of the parameters of the selected module is completed through a background image recognition module.
The working state of the test unit module 21 in the battery tool test module 1 is controlled by a corresponding instruction of the CPU22, and the battery tool monitoring system 2 interacts with the CPU through the communication module 23, thereby completing the whole tool test process.
As shown in fig. 1, for the embodiment of the present invention, a test unit 21 of a battery tool testing system with adaptive characteristics includes: the device comprises a constant current source 13, a constant voltage source 14, a charge and discharge control module 15, an acquisition monitoring module 16, a power lamp 11 and a work indicator lamp 12. Wherein:
and the constant current source 13 is used for providing a constant current for the battery in the constant current charging and discharging stage and can be arranged.
The constant voltage source 14 provides a voltage level of the constant voltage charging stage of the battery and can be set to be a constant voltage source.
And a charge and discharge control module part 15 for controlling the charge and discharge mode of the battery and controlling the magnitude of the constant current source and the constant voltage source.
And the power lamp 11 is used for indicating whether the power supply of the test unit works normally.
The working indicator light 12 is used for indicating the current working state of the test unit, in this embodiment, different colors are used for representing the working state, yellow indicates that the test is not started, red indicates that the test is being performed, and green indicates that the test is completed.
In the test unit module 21, the constant current source 13 and the constant voltage source 14 are usually in the charging and discharging stage, and only one module works in the same stage;
and the acquisition monitoring module 16 transfers the actually acquired voltage and current data to a CPU of the tool testing module, and finally the data is transmitted to the battery tool monitoring system by the CPU.
Fig. 2 is a schematic diagram of a testing module in a battery tool testing system with adaptive characteristics according to the present invention, which includes a CPU22, a plurality of testing units 21, a communication module 23, and a power module, wherein the testing units 21 and the communication module 23 are connected and interacted with a CPU22 through a bus; each battery tool test module 2 is powered by an independent power module; each battery tool test module 2 is controlled by an independent CPU 22; the CPU module 22 is responsible for executing the command of the battery tool monitoring system 2 and uploading the required test data; the working state of the test unit module 21 in the tool test module 1 is controlled by a corresponding instruction of the CPU22, and the tool monitoring system 2 interacts with the CPU through the communication module 23, thereby completing the whole tool test process.
As shown in fig. 3, the present invention is a schematic diagram of a battery tool testing system with adaptive characteristics. The battery tool testing system with the self-adaptive characteristic in the embodiment comprises a cascaded battery tool testing module 1 and a battery tool monitoring system 2 with configurable capacity scale; the tool test modules 1 are cascaded as required, and the power supply supplies power independently. The battery tool test module 1 comprises an independent test unit, the test unit comprises an independent charge and discharge control module 15, and the test unit is provided with a panel and can visually display a test result; the battery tool monitoring system 2 can set independent parameters, and can set modules according to actual increase and decrease parameters, and original data of a test process are recorded and can be used for follow-up tracing. The tool monitoring system 2 completes the step setting of each tool testing module 1 as required, the CPU22 of each testing module receives the task scheduling and control of the tool monitoring system 2, completes the testing steps and data recording, and the tool monitoring system 2 completes the related display.
In summary, the utility model provides a battery tool testing system with self-adaptive characteristic, which solves the problem of tool scale capacity expansion and reduces the testing cost by designing an independent tool testing module; the typical setting of the parameter self-adaptive setting is completed through an image recognition technology, and the method has the effects of actually simplifying the operation and improving the efficiency.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention.
Claims (7)
1. The utility model provides a battery frock test system with self-adaptation characteristic which characterized in that: the system comprises a battery tool monitoring system and at least one battery tool testing module; the battery tool testing modules are connected with the battery tool monitoring system independently, or the battery tool testing modules are connected with the battery tool monitoring system after being cascaded with each other;
the battery frock test module includes: the testing device comprises a CPU, at least one testing unit, a communication module and a power supply module, wherein the testing unit and the communication module are connected and interacted with the CPU through a bus; each battery tool test module is powered by an independent power module; each battery tool test module is controlled by an independent CPU; the CPU module is responsible for executing the command of the battery tool monitoring system and uploading the required test data;
battery frock monitored control system includes: a hand-held portable industrial camera, a monitoring host; the hand-held portable industrial camera is accessed through an external interface of the monitoring host;
the working state of a test unit module in the battery tool test module is controlled by a corresponding instruction of the CPU, and the battery tool monitoring system interacts with the CPU through the communication module so as to complete the whole tool test process.
2. The battery tool testing system with adaptive characteristics of claim 1, wherein: a monitoring host of the battery tool monitoring system is provided with a communication module, a parameter setting module, an image recognition module, a data analysis module and a test process control module; the handheld portable industrial camera is connected and interacted with each module after being accessed through an external interface of the monitoring host; the parameter setting module is manually configured, or corresponding parameters are directly scanned by a handheld portable industrial camera, and typical setting of the parameters of the selected module is completed through a background image recognition module.
3. The battery tool testing system with adaptive characteristics of claim 2, wherein: and the capacity scale of the battery tool monitoring system is configured according to the number of the battery tool testing modules.
4. The battery tool testing system with adaptive characteristics of claim 2, wherein: and the battery tool monitoring system determines the number of the parameter configuration modules according to the number of the battery tool testing modules.
5. The battery tool testing system with adaptive characteristics of claim 4, wherein: each test unit in the battery tool test module is independent, and each test unit is unified to set parameters or is independently configured.
6. The battery tool testing system with adaptive characteristics of claim 1, wherein: the test unit includes: the device comprises a constant current source, a constant voltage source, a charge and discharge control module, an acquisition monitoring module, a power lamp and a work indicator lamp; the constant current source, the constant voltage source, the power lamp, the work indicator lamp and the charge and discharge control module are connected and interacted through an IO interface; the charging and discharging control module is connected and interacted with the acquisition monitoring module through a bus.
7. The battery tool testing system with adaptive characteristics of claim 6, wherein:
the constant current source is used for providing the current magnitude of the battery in the constant current charging and discharging stage and can be set;
the constant voltage source is used for providing a voltage of the battery in a constant voltage charging stage and can be provided with a constant voltage source;
the charging and discharging control module is used for controlling a battery charging and discharging mode and controlling the magnitude of the constant current source and the constant voltage source;
the power lamp is used for indicating whether the power supply of the test unit works normally or not;
the working indicator light is used for indicating the current working state of the test unit, including not starting, testing and testing completion;
and the acquisition monitoring module transfers the actually acquired voltage and current data to a CPU of the tool testing module, and finally the voltage and current data is transmitted to the battery tool monitoring system by the CPU.
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| CN201821831946.2U CN209927992U (en) | 2018-11-08 | 2018-11-08 | Battery frock test system with self-adaptation characteristic |
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| CN201821831946.2U CN209927992U (en) | 2018-11-08 | 2018-11-08 | Battery frock test system with self-adaptation characteristic |
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| CN209927992U true CN209927992U (en) | 2020-01-10 |
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