CN209925470U - A split brake disc structure - Google Patents
A split brake disc structure Download PDFInfo
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- CN209925470U CN209925470U CN201920414211.8U CN201920414211U CN209925470U CN 209925470 U CN209925470 U CN 209925470U CN 201920414211 U CN201920414211 U CN 201920414211U CN 209925470 U CN209925470 U CN 209925470U
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Abstract
本实用新型提供的一种分体式制动盘结构,将现有的一体化结构的制动盘分为与轮毂连接的连接结构和与制动部件摩擦的摩擦结构两部分,连接结构为制动盘本体,摩擦结构为与制动盘本体连接的两个摩擦板,两个摩擦板通过两个卡环夹紧制动盘本体中的环形盘,制动盘本体采用球铁材料,提升连接强度,降低材料重量;摩擦板采用灰铁材料,提升制动摩擦性能。在制动盘摩擦性能降低需要更换时,只需更换摩擦板,制动盘本体不需更换,降低维修成本。
The utility model provides a split-type brake disc structure, which divides the existing integrated structure brake disc into two parts: a connection structure connected with the hub and a friction structure with friction with the brake components. The connection structure is a brake disc. Disc body, the friction structure is two friction plates connected with the brake disc body. The two friction plates clamp the annular disc in the brake disc body through two snap rings. The brake disc body is made of ductile iron material to improve the connection strength , reduce the weight of the material; the friction plate is made of gray iron to improve the braking friction performance. When the friction performance of the brake disc decreases and needs to be replaced, only the friction plate needs to be replaced, and the brake disc body does not need to be replaced, thereby reducing the maintenance cost.
Description
技术领域technical field
本实用新型属于汽车车桥组件领域,具体涉及一种复合材料的分体式制动盘结构。The utility model belongs to the field of automobile axle assemblies, in particular to a split brake disc structure of composite materials.
背景技术Background technique
目前国内汽车车桥中,盘式制动器的制动盘多为一体化结构,采用单一金属材料制成。此种结构特点,在制动盘磨损后,需要整体更换制动盘,增加维修成本;制动盘的连接固定结构与摩擦制动结构采用同种结构,增加了连接固定结构的重量。At present, in the domestic automobile axle, the brake disc of the disc brake is mostly an integrated structure, which is made of a single metal material. With this structural feature, after the brake disc is worn, it is necessary to replace the brake disc as a whole, which increases the maintenance cost; the connection and fixing structure of the brake disc and the friction braking structure adopt the same structure, which increases the weight of the connection and fixing structure.
发明内容SUMMARY OF THE INVENTION
本实用新型为解决现有汽车车桥中由于制动盘为一体化结构、并采用单一金属材料制成,导致制动盘的更换维修成本增加、制动盘的材料重量增加等问题,提供了一种复合材料的分体式制动盘结构,降低成本和重量。The utility model solves the problems of increased replacement and maintenance cost of the brake disk, increased material weight of the brake disk, etc. due to the fact that the brake disk is an integrated structure and is made of a single metal material in the existing vehicle axle, and provides a A composite split brake disc structure reduces cost and weight.
为解决上述技术问题,本实用新型是采用如下技术方案实现的:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to realize:
与现有技术相比本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
一种分体式制动盘结构,其特征在于,包括一个与轮毂连接的制动盘总成,制动盘总成包括一个制动盘本体和两个摩擦板;A split brake disc structure is characterized in that it comprises a brake disc assembly connected with a wheel hub, and the brake disc assembly comprises a brake disc body and two friction plates;
制动盘本体包括一个环形盘,环形盘的上方为一个环形圆柱结构的上部摩擦板定位环,环形盘的下方为一个环形圆柱结构的下部摩擦板定位环,上部摩擦板定位环的上方为与轮毂连接的回转体结构的连接法兰,环形盘的外圆柱面上间隔均匀分布有多个沿环形盘径向向内凹陷的弧形凹槽;The brake disc body includes an annular disc, the upper part of the annular disc is an upper friction plate positioning ring of an annular cylindrical structure, the lower part of the annular disc is a lower friction plate positioning ring of an annular cylindrical structure, and the upper part of the upper friction plate positioning ring is a In the connecting flange of the rotary body structure connected by the hub, the outer cylindrical surface of the annular disc is evenly spaced with a plurality of arc-shaped grooves recessed inward along the radial direction of the annular disc;
摩擦板为带有中心通孔的圆盘结构,摩擦板的上表面外缘间隔均匀分布有向上凸起的、与弧形凹槽配合的弧形凸台,上部摩擦板定位环的外圆柱面上有环形凹槽,下部摩擦板定位环的外圆柱面上有环形凹槽;The friction plate is a disc structure with a central through hole. The outer edge of the upper surface of the friction plate is evenly spaced with upwardly convex arc-shaped bosses that cooperate with the arc-shaped grooves. The outer cylindrical surface of the upper friction plate positioning ring There is an annular groove on the upper part, and an annular groove on the outer cylindrical surface of the lower friction plate positioning ring;
一个摩擦板从上至下套装在上部摩擦板定位环的外圆柱面上,另一个摩擦板从下至上套装在下部摩擦板定位环的外圆柱面上,两个摩擦板上对应的弧形凸台插入环形盘上对应的弧形凹槽中,两个卡环分别嵌入对应的环形凹槽中,将两个摩擦板向环形盘方向压紧;One friction plate is sleeved on the outer cylindrical surface of the upper friction plate positioning ring from top to bottom, and the other friction plate is sleeved on the outer cylindrical surface of the lower friction plate positioning ring from bottom to top. The table is inserted into the corresponding arc-shaped groove on the annular disk, and the two snap rings are respectively embedded in the corresponding annular groove to press the two friction plates toward the annular disk;
连接法兰的上端面上间隔均匀分布有带有内螺纹的连接孔,制动盘总成套装在轮毂的轴颈上,轮毂与制动盘总成的连接部位设置有与连接法兰的连接孔一一对应的通孔,螺栓穿过轮毂的通孔后与连接法兰对应的连接孔螺纹连接,将制动盘总成与轮毂固定连接在一起。The upper end face of the connecting flange is evenly spaced with connecting holes with internal threads, the brake disc assembly is sleeved on the journal of the wheel hub, and the connection part between the wheel hub and the brake disc assembly is provided with a connection with the connecting flange The holes correspond to the through holes one by one, and the bolts pass through the through holes of the wheel hub and then are threadedly connected with the connection holes corresponding to the connection flanges, so as to fix the brake disc assembly and the wheel hub together.
进一步的技术方案包括:Further technical solutions include:
连接法兰与上部摩擦板定位环之间的过渡部位的外圆柱面向内凹陷。The outer cylindrical surface of the transition portion between the connecting flange and the upper friction plate positioning ring is recessed inward.
制动盘本体采用球铁材料制成,摩擦板采用灰铁材料制成。The brake disc body is made of ductile iron material, and the friction plate is made of gray iron material.
本实用新型提供的一种分体式制动盘结构。将制动盘分解为连接结构和摩擦结构两部分,连接结构采用球铁材料,提升连接强度,降低材料重量;摩擦结构采用灰铁材料,提升制动摩擦性能。此种结构,在制动盘摩擦更换时,只需更换摩擦结构部分,连接结构不需更换,降低维修成本。The utility model provides a split brake disc structure. The brake disc is decomposed into two parts: the connection structure and the friction structure. The connection structure is made of ductile iron material, which improves the connection strength and reduces the weight of the material; the friction structure is made of gray iron material to improve the braking friction performance. With this structure, when the friction of the brake disc is replaced, only the friction structure part needs to be replaced, and the connection structure does not need to be replaced, thereby reducing the maintenance cost.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention is further described:
图1为本实用新型所述的一种分体式制动盘结构应用在车辆前桥总成上的结构示意图;1 is a schematic structural diagram of a split brake disc structure of the utility model applied to a vehicle front axle assembly;
图2为本实用新型所述的一种分体式制动盘结构的制动盘总成的纵向剖视图;FIG. 2 is a longitudinal cross-sectional view of a brake disc assembly of a split type brake disc structure according to the utility model;
图3为本实用新型所述的一种分体式制动盘结构的制动盘本体的主视图;3 is a front view of a brake disc body of a split type brake disc structure according to the utility model;
图4为图3的A-A向剖视图;Fig. 4 is A-A sectional view of Fig. 3;
图5为本实用新型所述的一种分体式制动盘结构的摩擦板的主视图;5 is a front view of a friction plate of a split brake disc structure according to the utility model;
图6为图5的径向剖视图;Fig. 6 is the radial sectional view of Fig. 5;
图中:1.制动盘总成,2.螺栓,3.轮毂,4.制动盘本体,5.摩擦板,6.卡环,7.环形盘,8.上部摩擦板定位环,9.下部摩擦板定位环,10.环形凹槽,11.连接法兰,12.连接孔,13.弧形凹槽,14.弧形凸台。In the figure: 1. Brake disc assembly, 2. Bolt, 3. Wheel hub, 4. Brake disc body, 5. Friction plate, 6. Snap ring, 7. Ring disc, 8. Upper friction plate positioning ring, 9 . Lower friction plate positioning ring, 10. Annular groove, 11. Connecting flange, 12. Connecting hole, 13. Arc-shaped groove, 14. Arc-shaped boss.
具体实施方式Detailed ways
下面结合附图对本发明作详细的描述:Below in conjunction with accompanying drawing, the present invention is described in detail:
如图1所示,本实用新型公开的一种分体式制动盘结构,包括一个与轮毂3连接的制动盘总成1。As shown in FIG. 1 , a split brake disc structure disclosed in the present invention includes a brake disc assembly 1 connected with a wheel hub 3 .
如图2所示,制动盘总成1包括一个制动盘本体4和两个摩擦板5。As shown in FIG. 2 , the brake disc assembly 1 includes a
如图3和图4所示,制动盘本体4包括一个环形盘7,环形盘7的上方为一个与环形盘7一体的环形圆柱结构的上部摩擦板定位环8,环形盘7的下方为一个与环形盘7一体的环形圆柱结构的下部摩擦板定位环9,上部摩擦板定位环8的上方为与轮毂3连接的回转体结构的连接法兰11,连接法兰11、上部摩擦板定位环8、环形盘7和下部摩擦板定位环9同轴设置,连接法兰11的中心通孔、上部摩擦板定位环8的中心通孔、环形盘7的中心通孔和下部摩擦板定位环9的中心通孔形成了制动盘本体4的中心通孔,环形盘7的外圆柱面上沿圆周方向间隔均匀分布有多个沿环形盘7径向向内凹陷的弧形凹槽13。As shown in FIGS. 3 and 4 , the
摩擦板5为带有中心通孔的圆盘结构,摩擦板5的上表面外缘间隔均匀分布有向上凸起的、与弧形凹槽匹配的弧形凸台14,弧形凸台14的弧面为沿摩擦板5径向由外向内弯曲的弧面,上部摩擦板定位环8的外圆柱面上有环形凹槽10,下部摩擦板定位环9的外圆柱面上有环形凹槽10,一个摩擦板5从上至下套装在上部摩擦板定位环8的外圆柱面上,另一个摩擦板5从下至上套装在下部摩擦板定位环9的外圆柱面上,两个摩擦板5上对应的弧形凸台14插入环形盘7上对应的弧形凹槽13中,两个卡环6分别嵌入对应的环形凹槽10中,将两个摩擦板5向环形盘7方向压紧,连接法兰11的上端面上间隔均匀分布有带有内螺纹的连接孔12,制动盘总成1通过制动盘本体4的中心通孔套装在轮毂3的轴颈上,轮毂3与制动盘总成1的连接部设置有与连接法兰11的连接孔12一一对应的通孔,螺栓2穿过轮毂3的通孔后与连接法兰11对应的连接孔12螺纹连接,将制动盘总成1与轮毂3固定连接在一起。The friction plate 5 is a disc structure with a central through hole. The outer edge of the upper surface of the friction plate 5 is evenly distributed with upwardly protruding arc-shaped bosses 14 that match the arc-shaped grooves. The arc surface is an arc surface that is curved from the outside to the inside along the radial direction of the friction plate 5. The outer cylindrical surface of the upper friction
为了减轻连接法兰11以及制动盘本体4的重量,连接法兰11与上部摩擦板定位环8之间的过渡部位的外圆柱面向内凹陷。In order to reduce the weight of the connecting
本实用新型提供的一种分体式制动盘结构,将制动盘分解为与轮毂连接的连接结构(制动盘本体)和与制动部件摩擦的摩擦结构(摩擦板)两部分,连接结构(制动盘本体)采用球铁材料,提升连接强度,降低材料重量;摩擦结构(摩擦板)采用灰铁材料,提升制动摩擦性能。在制动盘摩擦性能降低需要更换时,只需更换摩擦结构(摩擦板),连接结构(制动盘本体)不需更换,降低维修成本。The utility model provides a split-type brake disc structure, which decomposes the brake disc into two parts: a connection structure (brake disc body) connected with the wheel hub and a friction structure (friction plate) rubbed with the brake components. The connection structure (brake disc body) adopts ductile iron material to improve connection strength and reduce material weight; friction structure (friction plate) adopts gray iron material to improve braking friction performance. When the friction performance of the brake disc decreases and needs to be replaced, only the friction structure (friction plate) needs to be replaced, and the connection structure (brake disc body) does not need to be replaced, thereby reducing the maintenance cost.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920414211.8U CN209925470U (en) | 2019-03-29 | 2019-03-29 | A split brake disc structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920414211.8U CN209925470U (en) | 2019-03-29 | 2019-03-29 | A split brake disc structure |
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| CN209925470U true CN209925470U (en) | 2020-01-10 |
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| CN201920414211.8U Active CN209925470U (en) | 2019-03-29 | 2019-03-29 | A split brake disc structure |
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