CN209920236U - Sludge treatment device - Google Patents

Sludge treatment device Download PDF

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Publication number
CN209920236U
CN209920236U CN201821529850.0U CN201821529850U CN209920236U CN 209920236 U CN209920236 U CN 209920236U CN 201821529850 U CN201821529850 U CN 201821529850U CN 209920236 U CN209920236 U CN 209920236U
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China
Prior art keywords
sludge treatment
monitoring system
concrete
main control
dump truck
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CN201821529850.0U
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Chinese (zh)
Inventor
胡连花
邹明
李晓笑
亓雨濛
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Shantui Janeoo Machinery Co Ltd
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Shantui Janeoo Machinery Co Ltd
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  • Treatment Of Sludge (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The utility model discloses a silt processing apparatus, including concrete mixing host computer, gas circuit system, main control room and support, the concrete mixing host computer is placed on the support, the gas circuit system is connected with the concrete mixing host computer, one side of concrete mixing host computer is located to the main control room. The utility model discloses a silt processing apparatus through placing the concrete mixing host computer on the support, is equipped with gas circuit system, monitored control system and electrical system again, realizes the integration operation, and the staff only needs to operate whole silt processing procedure through the image information who observes the monitored control system feedback, reduces unnecessary manual operation, labour saving and time saving, and then has realized the batch production of silt solidification soil, and production efficiency is high, and the mix homogeneity is good.

Description

Sludge treatment device
Technical Field
The utility model relates to a silt solidification soil handles the field, especially relates to a silt processing apparatus.
Background
With the continuous development of economy in China, the amount of industrial and urban sewage is increased, so that the amount of sludge generated is increased, the development of current urban sludge treatment process equipment in China is seriously lagged, most of urban sludge is not reasonably treated, and secondary harm is caused to the environment.
Sludge recycling has attracted attention from countries in the world since the end of the 20 th century, and practical research has been conducted on agricultural recycling, energy utilization, and material utilization. The material utilization is a new sludge recycling method in recent years, has the advantages of obvious economic benefit and no treatment residue compared with agricultural recycling and energy utilization, is an important development direction of sludge resource treatment, and does not have a good device and process for completing sludge treatment in the material utilization direction at present.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to prior art's not enough, developed a silt processing apparatus, can soil such as rational utilization silt and solidified material and carry out batch production stirring, and the mixture has the characteristics that the degree of consistency is high, production efficiency is high, degree of automation is high.
Based on this, the utility model discloses a technical scheme does:
a sludge treatment device comprises a concrete stirring main machine, an air path system, a main control chamber and a bracket, wherein the concrete stirring main machine is placed on the bracket, the air path system is connected with the concrete stirring main machine, and the main control chamber is arranged on one side of the concrete stirring main machine;
the system comprises a main control room, a feeding monitoring system, a discharging monitoring system, a monitoring system and a monitoring system, wherein the main control room comprises the monitoring system and an electric system, the electric system is arranged in the main control room, the monitoring system comprises the feeding monitoring system and the discharging monitoring system, and the feeding monitoring system and the discharging monitoring system are arranged on the inner side and the outer side of the main control room;
the concrete mixing host computer includes agitator tank, actuating system, mixing system and unloads the bin gate, the agitator tank is located the center department of concrete mixing host computer, actuating system is located the both ends of agitator tank, mixing system is located the agitator tank, it is located the below of agitator tank to unload the bin gate.
Further, the support is constructed by steel structures or concrete.
Further, a gap for the dumper to move is arranged below the support.
Furthermore, the height of the gap is 3.5-4.5 m.
Furthermore, a curing agent admixture is added into the concrete stirring main machine.
Further, the curing agent admixture is a mixture of cement, slag, iron slag or chemical additives.
Furthermore, the sludge treatment device further comprises a ladder, a dump truck and a loader, wherein the ladder is connected to one side of the main control chamber, the dump truck comprises a feeding dump truck and a receiving dump truck, the feeding dump truck is parked at the tank opening of the stirring tank, the receiving dump truck is parked at the discharging door, and the loader is used for loading and unloading curing agent admixture.
Further, the sludge treatment device also comprises a hydraulic system, and the hydraulic system drives the opening and closing of the discharge door.
Furthermore, the volume of the mixing tank of the concrete mixing main machine is more than or equal to 9m33
The specific working process is as follows:
(1) starting the concrete stirring host, and pouring the weighed sludge into a stirring tank of the concrete stirring host by the dump truck to start stirring;
(2) monitoring the sludge condition by a feeding monitoring system, and pouring the premixed and metered curing agent admixture into a stirring tank by a loader in multiple times after the sludge is completely fed;
(3) after all the materials are added into the concrete stirring main machine, continuously stirring until the mixture is uniform;
(4) after the mixture is uniformly stirred, confirming that the material receiving dump truck is in place, operating a hydraulic system, and opening a discharge door of the concrete stirring main machine to start discharging;
(5) observing the material receiving condition of a dump truck in the blanking monitoring system, and closing a discharging door after a first truck is fully filled with a mixture;
(6) and confirming that the second material receiving dump truck is in place, and opening a discharge door of the concrete stirring main machine to continue discharging until the materials are completely discharged.
Implement the embodiment of the utility model provides a, following beneficial effect has:
1. the utility model discloses a silt processing apparatus through placing the concrete mixing host computer on the support, is equipped with gas circuit system, monitored control system and electrical system again, realizes the integration operation, and the staff only needs to operate whole silt processing procedure through the image information who observes the monitored control system feedback, reduces unnecessary manual operation, labour saving and time saving, and then has realized the batch production of silt solidification soil, and production efficiency is high, and the mix homogeneity is good.
2. A gap for the dumper to move is formed below the support, so that the dumper is more convenient to charge materials, and the flow process is realized; the curing agent admixture is added into the concrete stirring main machine, so that the strength and hardness of the sludge can be greatly improved, the effects of no sand and complete dust are achieved, and the sludge is better treated; at least 9m of concrete can be stirred in the stirring tank of the concrete stirring main machine3The sludge is the stirring equipment with the largest initial capacity in China at present, and the working efficiency is greatly improved.
Drawings
Fig. 1 is a front view of the sludge treatment apparatus of the present invention.
Fig. 2 is a top view of the sludge treatment apparatus of the present invention.
Description of reference numerals:
the concrete mixer comprises a concrete mixing main machine 1, a concrete mixing main machine 2, an air path system 3, a main control chamber 31, a monitoring system 32, an electrical system 4, a support 5, a ladder stand 6 and a dumper.
Detailed Description
In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings. The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. It should be noted that the components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted so as to not unnecessarily limit the invention.
Fig. 1 and fig. 2 show an embodiment of the present invention, and as shown in the drawings, the present invention provides a sludge treatment apparatus, which includes a concrete mixer main machine 1, a gas circuit system 2, a main control chamber 3 and a support 4, wherein the concrete mixer main machine 1 is placed on the support 4, the gas circuit system 2 is connected with the concrete mixer main machine 1, and the main control chamber 3 is arranged at one side of the concrete mixer main machine 1; the main control room 3 comprises a monitoring system 31 and an electrical system 32, the electrical system 32 is arranged in the main control room 3, the monitoring system 31 comprises a feeding monitoring system and a discharging monitoring system, and the feeding monitoring system and the discharging monitoring system are arranged on the inner side and the outer side of the main control room 3; concrete mixing host computer 1 includes agitator tank, actuating system, mixing system and unloads the bin gate, the agitator tank is located concrete mixing host computer 1's center department, actuating system is located the both ends of agitator tank, mixing system is located the agitator tank, it is located the below of agitator tank to unload the bin gate. The utility model discloses silt processing apparatus through placing concrete mixing host computer 1 on support 4, is equipped with gas circuit system 2 again, monitored control system 31 and electrical system 32, realizes the integration operation, and the staff only needs to operate whole silt processing procedure through the image information who observes the monitored control system 31 feedback, reduces unnecessary manual operation, and labour saving and time saving, and then has realized the batch production of silt solidification soil, and production efficiency is high, and the mix homogeneity is good.
Wherein, the support 4 is a support built by steel structure or concrete, and a support is arranged below the support 4The height of the gap is 3.5-4.5 m, so that the dumper 6 can feed materials conveniently, and the flow process is realized. The concrete stirring host 1 is internally added with the curing agent admixture which is a mixture of cement, slag, iron slag or chemical additives, so that the strength and hardness of the sludge can be greatly improved, the effects of no sand generation and complete dust prevention are achieved, and the sludge is better treated. The sludge treatment device further comprises a ladder stand 5, a dump truck 6 and a loader, wherein the ladder stand 5 is connected to one side of the main control chamber 3, the height of the main control chamber 3 is raised, workers can observe the working condition of the concrete stirring main machine 1 conveniently, and the workers can enter the main control chamber 3 to work through the ladder stand 5. The dump truck 6 is used for loading and unloading and transporting materials, and comprises a feeding dump truck and a receiving dump truck, wherein the feeding dump truck is stopped at a tank opening of a stirring tank of the concrete stirring main machine 1 and fills silt into the stirring tank, and the receiving dump truck is stopped at a discharge door of the concrete stirring main machine 1 and is used for bearing the mixture flowing out of the discharge door. The loader is used for loading and unloading curing agent admixtures. The sludge treatment device further comprises a hydraulic system, and the hydraulic system is adopted to drive the opening and closing of the discharging door when the concrete mixing main machine 1 discharges materials. The volume of the mixing tank of the concrete mixing main machine 1 is more than or equal to 9m3Therefore, the stirring tank of the concrete stirring main machine 1 can stir at least 9m3The silt, this embodiment adopt JS9000 concrete mixing host computer 1, are the biggest agitated vessel of the initial capacity in China at present, and the bearing capacity is big, and the stirring has greatly improved work efficiency.
Specifically, the working flow of the sludge treatment device of the embodiment is as follows:
(1) starting the concrete stirring host 1, and pouring the weighed sludge into a stirring tank of the concrete stirring host 1 by the dump truck 6 to start stirring;
(2) the loading monitoring system monitors the sludge condition, and after the sludge is completely loaded, the loader is used for pouring the premixed and metered curing agent admixture into the stirring tank in multiple times;
(3) after all the materials are added into the concrete stirring main machine 1, continuously stirring until the mixture is uniform;
(4) after the mixture is uniformly stirred, confirming that the material receiving dump truck is in place, operating a hydraulic system, and opening a discharge door of the concrete stirring main machine 1 to start discharging;
(5) observing the material receiving condition of the material receiving dump truck in the blanking monitoring system, closing a discharging door after the material receiving dump truck is filled with the mixture, and waiting for the arrival of the next feeding dump truck;
(6) and (3) confirming that the second material receiving dump truck is in place, and opening the discharge door of the concrete stirring main machine 1 to continue discharging until the materials are completely discharged.
To sum up, the utility model discloses a silt processing apparatus through placing concrete mixing host computer 1 on support 4, is equipped with gas circuit system 2, monitored control system 31 and electrical system 32 again, realizes the integration operation, and the staff only needs to operate whole silt processing procedure through the image information who observes the monitored control system 31 feedback, reduces unnecessary manual operation, labour saving and time saving, and then has realized the batch production of silt solidification soil, and production efficiency is high, and the mix homogeneity is good.
Although the above description is made for the specific embodiments of the present invention with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and on the basis of the technical solution of the present invention, those skilled in the art can make various modifications or deformations without paying creative efforts.

Claims (9)

1. A sludge treatment device is characterized by comprising a concrete stirring main machine, an air circuit system, a main control chamber and a support, wherein the concrete stirring main machine is placed on the support, the air circuit system is connected with the concrete stirring main machine, and the main control chamber is arranged on one side of the concrete stirring main machine;
the system comprises a main control room, a feeding monitoring system, a discharging monitoring system, a monitoring system and a monitoring system, wherein the main control room comprises the monitoring system and an electric system, the electric system is arranged in the main control room, the monitoring system comprises the feeding monitoring system and the discharging monitoring system, and the feeding monitoring system and the discharging monitoring system are arranged on the inner side and the outer side of the main control room;
the concrete mixing host computer includes agitator tank, actuating system, mixing system and unloads the bin gate, the agitator tank is located the center department of concrete mixing host computer, actuating system is located the both ends of agitator tank, mixing system is located the agitator tank, it is located the below of agitator tank to unload the bin gate.
2. A sludge treatment apparatus as claimed in claim 1 wherein the support is a steel or concrete constructed support.
3. A sludge treatment apparatus as claimed in claim 2, wherein a space for the dump truck to move is provided below the frame.
4. A sludge treatment apparatus according to claim 3 wherein the height of the voids is 3.5 to 4.5 m.
5. A sludge treatment apparatus as claimed in claim 1, wherein a curing agent admixture is added to the concrete mixer main body.
6. A sludge treatment plant according to claim 5 wherein the curing agent admixture is a mixture of cement, slag, iron slag or chemical additives.
7. The sludge treatment device as claimed in claim 5, wherein the sludge treatment device further comprises a ladder, a dump truck and a loader, wherein the ladder is connected to one side of the main control chamber, the dump truck comprises a feeding dump truck and a receiving dump truck, the feeding dump truck is parked at the tank opening of the stirring tank, the receiving dump truck is parked at the discharge door, and the loader is used for loading and unloading curing agent admixture.
8. A sludge treatment apparatus as claimed in claim 1 wherein the sludge treatment apparatus further comprises a hydraulic system which actuates opening and closing of the discharge gate.
9. A sludge treatment plant as claimed in claim 1, wherein the tank of the concrete mixer main unit has a volume of 9m or more3
CN201821529850.0U 2018-09-18 2018-09-18 Sludge treatment device Active CN209920236U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821529850.0U CN209920236U (en) 2018-09-18 2018-09-18 Sludge treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821529850.0U CN209920236U (en) 2018-09-18 2018-09-18 Sludge treatment device

Publications (1)

Publication Number Publication Date
CN209920236U true CN209920236U (en) 2020-01-10

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ID=69066323

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821529850.0U Active CN209920236U (en) 2018-09-18 2018-09-18 Sludge treatment device

Country Status (1)

Country Link
CN (1) CN209920236U (en)

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