CN209919050U

CN209919050U - Automatic battery welding machine

Info

Publication number: CN209919050U
Application number: CN201920154589.9U
Authority: CN
Inventors: 陈桂云; 黄庆光; 李贤荣; 秦建平
Original assignee: CHANGXING JINGSHENG HYDRAULIC MACHINERY Co Ltd
Current assignee: CHANGXING JINGSHENG HYDRAULIC MACHINERY Co Ltd
Priority date: 2019-01-29
Filing date: 2019-01-29
Publication date: 2020-01-10
Anticipated expiration: 2029-01-29

Abstract

The utility model discloses a battery automatic weld machine, strike off the mechanism including lead pan, welding mould, die holding seat, welding grid tray, mould elevating system, lead liquid, the lead pan top is equipped with a immovable welding grid tray, and the grid tray below is equipped with a die holding seat, installs the welding mould on the die holding seat, and the die holding seat links to each other with mould elevating system, the side top of lead pan is equipped with a lead liquid and strikes off the mechanism. The utility model discloses the welding mould comprises a plurality of mould monomers, and welding battery increases in quantity, and efficiency improves.

Description

Automatic battery welding machine

[ technical field ] A method for producing a semiconductor device

The utility model relates to a technical field of battery, especially the technical field of welding machine.

[ background of the invention ]

As electric vehicles are gradually developed to be used by common people in daily life, the battery industry as electric vehicles also has a change over the ground. Throughout the development of the storage battery industry, the production mode is from initial manual operation to semi-automatic production and then to automatic production until the upgraded full-automatic, unmanned and intelligent production is performed at present. The production equipment is in the process of upgrading and updating, and the automation is developing towards the intellectualization.

The storage battery industry, particularly the lead-acid storage battery industry, occupies the half-arm Jiangshan of the battery market due to the special high cost performance and high reliability of the battery performance. As the lead-acid storage battery for the electric vehicle has a large using amount, the market is forced to have higher production efficiency by manufacturers so as to meet a large amount of market demands. Manufacturers urgently need efficient automatic production equipment. And because the cost of the staff is continuously improved, the requirements of environmental protection duty and defense are further strengthened, and manufacturers need automatic production equipment, so that the requirements of high-efficiency product output are met, on the other hand, labor is greatly reduced, the labor cost is reduced, and the pressure of the environmental protection duty and defense is reduced.

The production process of the storage battery comprises the following steps: manufacturing of a polar plate, casting of a grid, production of lead paste, coating of the polar plate, solidification of the polar plate, assembling and packaging of the battery, groove filling, cutting and brushing, welding, capping, battery formation and packaging of the battery. The existing welding mould has a complex structure and is troublesome to replace, so that the production cost is improved.

Welding is generally carried out by adopting a welding machine, the automation degree of the existing welding machine is not high enough, and the welding effect is not ideal enough.

[ Utility model ] content

The utility model aims at solving the problem among the prior art, provide a battery automatic weld machine, can make the welding machine can realize automatic weld, and weld effectually, save raw materials.

In order to realize the purpose, the utility model provides a battery automatic weld machine, strike off the mechanism including lead pan, welding mould, die holding seat, welding grid tray, mould elevating system, lead liquid, the lead pan top is equipped with a immovable welding grid tray, and the grid tray below is equipped with a die holding seat, installs the welding mould on the die holding seat, and the die holding seat links to each other with mould elevating system, the side top of lead pan is equipped with a lead liquid and strikes off the mechanism.

Preferably, the welding die is composed of a plurality of die units, each die unit is composed of a die main body and a cooling pipe, a plurality of cavities are formed in the die main body, and the die main body is fixed on the die mounting seat.

Preferably, the mould elevating system comprises lift jar, guide post, lifter plate, connecting rod, the expansion end of lift jar links to each other with the lifter plate, and the lifter plate bottom is fixed with a plurality of connecting rods, and the connecting rod links to each other with the die holding seat, be fixed with the guide post of a plurality of vertical settings on the lead pan, the guide post passes the lifter plate.

Preferably, the lifting cylinder is fixed with the lead pan, and a plurality of supporting legs are arranged at the bottom of the lead pan.

Preferably, the lead liquid scraping mechanism consists of a telescopic cylinder and a scraper, the telescopic cylinder horizontally stretches, the telescopic cylinder is fixed with the lead pan, the moving end of the telescopic cylinder is connected with the scraper, and the moving track of the scraper is positioned right above the welding die when the welding die is positioned at the lowest part.

Preferably, a heating and temperature measuring tube is arranged on the lead pan.

Preferably, a hood is installed on the lead pan, the hood is concave, and the welding grid plate is fixed to the bottom of the concave position of the hood.

Preferably, an upper opening and closing door which can be opened upward is installed at the top of the hood.

Preferably, a side opening and closing door is arranged on the side, away from the lead liquid scraping mechanism, of the hood, an opening matched with the lead liquid scraping mechanism is formed in the side opening and closing door, and a protective cover is fixed at the opening.

The utility model has the advantages that: the welding die of the utility model consists of a plurality of die monomers, the number of welding batteries is increased, and the efficiency is improved; in the using process, if the die is damaged, only the damaged die monomer needs to be replaced, so that the maintenance cost is low and the efficiency is high; the welding process is equivalent to a single die, the welding process does not need to be changed greatly, and the process adaptability is good; the whole body is relatively sealed, and the requirements of environmental protection and prevention are met; the welding machine is convenient for assembly line work matching so as to realize unmanned welding; the lead pan has good heat preservation effect and low energy consumption.

The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.

[ description of the drawings ]

FIG. 1 is a front view of an automatic battery welding machine according to the present invention;

fig. 2 is an internal schematic diagram of the automatic battery welding machine of the present invention.

In the figure: 1-lead pan, 2-mould mounting base, 3-lifting cylinder, 4-telescopic cylinder, 5-hood, 6-welding grid plate, 10-supporting leg, 11-heating and temperature measuring tube, 20-mould monomer, 21-mould main body, 22-cooling tube, 30-lifting plate, 31-guide column, 32-connecting rod, 40-scraper, 50-upper opening and closing door, 51-side opening and closing door and 52-protective cover.

[ detailed description ] embodiments

Referring to fig. 1 and 2, the utility model relates to an automatic battery welding machine, which comprises a lead pan 1, a welding mold, a mold mounting seat 2, a welding grid plate 6, a mold lifting mechanism and a lead liquid scraping mechanism, wherein the upper part of the lead pan 1 is provided with the fixed welding grid plate 6, the lower part of the grid plate is provided with the mold mounting seat 2, the mold mounting seat 2 is provided with the welding mold, the mold mounting seat 2 is connected with the mold lifting mechanism, the lateral upper part of the lead pan 1 is provided with the lead liquid scraping mechanism, the welding mold comprises a plurality of mold monomers 20, the mold monomers 20 comprise a mold main body 21 and a cooling pipe 22, the mold main body 21 is provided with a plurality of cavities, the mold main body 21 is fixed on the mold mounting seat 2, the mold lifting mechanism comprises a lifting cylinder 3, a guide column 31, a lifting plate 30 and a connecting rod 32, the movable end of the lifting cylinder 3 is connected with the, the bottom of the lifting plate 30 is fixed with a plurality of connecting rods 32, the connecting rods 32 are connected with the die mounting base 2, a plurality of vertically arranged guide columns 31 are fixed on the lead pan 1, the guide columns 31 penetrate through the lifting plate 30, the lifting cylinder 3 is fixed with the lead pan 1, a plurality of supporting feet 10 are arranged at the bottom of the lead pan 1, the lead liquid scraping mechanism is composed of a telescopic cylinder 4 and a scraper 40, the telescopic cylinder 4 horizontally stretches, the telescopic cylinder 4 is fixed with the lead pan 1, the moving end of the telescopic cylinder 4 is connected with the scraper 40, the moving track of the scraper 40 is positioned right above a welding die when the welding die is positioned at the lowest part, the lead pan 1 is provided with a heating and temperature measuring tube 11, the lead pan 1 is provided with a hood 5, the hood 5 is shaped like a Chinese character ' ao ', the welding grid plate 6 is fixed at the bottom of the Chinese character's, the side of the hood 5, which is far away from the lead liquid scraping mechanism, is provided with a side opening and closing door 51, the side opening and closing door 51 is provided with an opening matched with the lead liquid scraping mechanism, and a protective cover 52 is fixed at the opening.

The utility model discloses the working process:

the utility model relates to a battery automatic welding machine is in the course of the work, heating and temperature measurement pipe 11 heats the lead liquid in lead pan 1 to the technological requirement temperature, the welding mould comprises a plurality of mould monomers 20, every mould monomer 20 is hollow inside, can let in water or gas, mould monomer 20 is installed on die mount pad 2 according to the required size of mutual interval, the welding mould sinks under the drive of mould elevating system and heats in the lead liquid, after heating to the technological requirement, by mould elevating system, the welding mould is lifted to the position that can be scraped by scraper mechanism, lead liquid and dross in the die cavity are scraped off by scraper mechanism, the welding mould continues to rise under the drive of mould elevating system, until rising to waiting for the welding position, many batteries of welding manipulator anchor clamps, the welding face is down, when translating to the welding position, move down the battery by the manipulator, open and close door 50 opens on the welding machine simultaneously, make the welding face contact with the welding mould lead liquid, the lead liquid in the cavity is melted to meet the welding process requirement, water is rapidly injected into the die monomer 20 to enter a cooling link, the manipulator is lifted after the process requirement is met, the battery rises together, the welded battery is stored on the platform for the next process, and the welding die is lowered to sink into the lead pan 1 and heated for the next welding.

The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims

1. The utility model provides a battery automatic weld machine which characterized in that: including lead pan (1), welding mould, die holding seat (2), welding grid tray (6), mould elevating system, lead liquid strike off the mechanism, lead pan (1) top is equipped with a rigid's welding grid tray (6), and the grid tray below is equipped with a die holding seat (2), installs the welding mould on die holding seat (2), and die holding seat (2) link to each other with die elevating system, the side top of lead pan (1) is equipped with a lead liquid and strikes off the mechanism.

2. The automatic battery welder of claim 1, characterized in that: the welding die is composed of a plurality of die single bodies (20), each die single body (20) is composed of a die main body (21) and a cooling pipe (22), a plurality of cavities are formed in each die main body (21), and each die main body (21) is fixed on each die mounting seat (2).

3. The automatic battery welder of claim 1, characterized in that: the mould elevating system comprises lift cylinder (3), guide post (31), lifter plate (30), connecting rod (32), the expansion end of lift cylinder (3) links to each other with lifter plate (30), and lifter plate (30) bottom is fixed with a plurality of connecting rods (32), and connecting rod (32) link to each other with die holder (2), be fixed with guide post (31) of a plurality of vertical settings on lead pan (1), guide post (31) pass lifter plate (30).

4. The automatic battery welder of claim 3, characterized in that: the lifting cylinder (3) is fixed with the lead pan (1), and a plurality of supporting legs (10) are arranged at the bottom of the lead pan (1).

5. The automatic battery welder of claim 1, characterized in that: the lead liquid scraping mechanism is composed of a telescopic cylinder (4) and a scraper (40), the telescopic cylinder (4) horizontally stretches, the telescopic cylinder (4) is fixed with the lead pan (1), the moving end of the telescopic cylinder (4) is connected with the scraper (40), and the moving track of the scraper (40) is located right above the welding die when the welding die is located at the lowest position.

6. The automatic battery welder of claim 1, characterized in that: the lead pan (1) is provided with a heating and temperature measuring tube (11).

7. The automatic battery welder of claim 1, characterized in that: a hood (5) is installed on the lead pan (1), the hood (5) is concave, and the welding grid plate (6) is fixed at the bottom of a concave position of the hood (5).

8. The automatic battery welder of claim 7, characterized in that: an upper opening and closing door (50) capable of being opened upwards is installed at the top of the hood (5).

9. The automatic battery welder of claim 7, characterized in that: the lead liquid scraping mechanism is characterized in that a side opening and closing door (51) is arranged on the side, away from the lead liquid scraping mechanism, of the hood (5), an opening matched with the lead liquid scraping mechanism is formed in the side opening and closing door (51), and a protective cover (52) is fixed at the opening.