CN209918124U - Part surface spraying treatment integrated device - Google Patents
Part surface spraying treatment integrated device Download PDFInfo
- Publication number
- CN209918124U CN209918124U CN201920283010.9U CN201920283010U CN209918124U CN 209918124 U CN209918124 U CN 209918124U CN 201920283010 U CN201920283010 U CN 201920283010U CN 209918124 U CN209918124 U CN 209918124U
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- Prior art keywords
- spraying
- pool
- water pump
- preparation
- liquid
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- Expired - Fee Related
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- 238000005507 spraying Methods 0.000 title claims abstract description 77
- 239000007788 liquid Substances 0.000 claims abstract description 101
- 230000001050 lubricating effect Effects 0.000 claims abstract description 62
- 238000002360 preparation method Methods 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims abstract description 4
- 239000006185 dispersion Substances 0.000 claims description 22
- 238000001914 filtration Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 2
- 239000000314 lubricant Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model relates to a part surface coating handles integrated device belongs to lubricated equipment technical field. The method is characterized in that: the device comprises a lubricating liquid preparation component, an air compressor, a motor, a water pump, a spraying bracket, a spraying pool cover plate and a spraying pool; the motor is connected with the water pump and drives the water pump to convey liquid at the inlet of the water pump to the outlet of the water pump; the spraying bracket is arranged in the spraying pool and used for placing the parts to be sprayed; the cover plate of the spraying pool is made of transparent organic glass and covers the spraying pool; the spraying pool is box-shaped, and spraying holes are formed in the side wall of the spraying pool; the nozzle of the air compressor is respectively connected with the spraying hole and the lubricating liquid preparation part through a tee joint, and the lubricating liquid conveyed by the lubricating liquid preparation part is sprayed on the surface of the part placed on the spraying support. The utility model discloses use same set of device to accomplish lubricated liquid's preparation and spraying treatment, improved operating efficiency.
Description
Technical Field
The utility model relates to a part surface coating handles integrated device belongs to lubricated equipment technical field.
Background
Traditional phosphorus that car extrusion class part was used commonly, saponification technology will be replaced by novel polymer gradually, graphite type lubricating liquid, in the preparation process of lubricating liquid, the sufficiency of lubricating liquid stirring, the homogeneity all is the standard of considering lubricating liquid quality, at present to the part heat treatment, the preparation and the spraying of lubricating liquid are separately gone on, it is complicated to accomplish whole spraying working procedure, area is big, and lubricating liquid's preparation equipment size is great, the structure is complicated, the lubricating liquid quality of preparing is also not fully satisfactory. Therefore, a whole set of comprehensive equipment integrating heat collection treatment, lubricating liquid preparation, lubricating liquid secondary treatment (recovery and filtration), blank allocation and transportation and surface lubricating treatment is an urgent need for the production of the current automobile industrial parts.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's defect, providing a part surface coating handles integrated device, the introduction regrinding agitating unit of novelty, to once stirring reunion inhomogeneous part carry out the secondary stirring, can carry out recycle, effectual saving cost to remaining lubricated liquid after using simultaneously.
The technical scheme is as follows:
a part surface spraying treatment integrated device comprises a lubricating liquid preparation component, an air compressor, a motor, a water pump, a spraying bracket, a spraying pool cover plate and a spraying pool; the motor is connected with the water pump and drives the water pump to convey liquid at the inlet of the water pump to the outlet of the water pump; the spraying bracket is arranged in the spraying pool and used for placing the parts to be sprayed; the cover plate of the spraying pool is made of transparent organic glass and covers the spraying pool; the spraying pool is box-shaped, and spraying holes are formed in the side wall of the spraying pool; the nozzle of the air compressor is respectively connected with the spraying hole and the lubricating liquid preparation part through a tee joint, and the lubricating liquid conveyed by the lubricating liquid preparation part is sprayed on the surface of the part placed on the spraying support.
Further, the lubricating liquid preparation component comprises a transparent cover plate, a main stirrer, a stirrer bracket, a preparation pool, a filter screen, a crushing stirrer, a humidifying device and a filter pool; wherein the preparation pool is a barrel-shaped container, one side of the inner side wall is provided with a liquid outlet pipe, and the other side is provided with a feeding port for adding lubricating liquid powder; the transparent cover plate is covered on the preparation pool, and an upper opening exposing the liquid outlet pipe is reserved; the main stirrer is hung in the preparation pool through the stirrer support; the filter tank is arranged at the side of the tank opening at one side of the preparation tank, a filter screen is arranged at the joint of the filter tank and the preparation tank, and the filter tank is internally provided with a crushing stirrer and a liquid return pipe; the humidifying device is connected with the preparation tank through a pipeline and humidifies the lubricating liquid powder in the preparation tank.
Furthermore, main mixer comprises motor, core bar and fixes last dispersion impeller, helical mixing blade, the dispersion impeller down on the core bar, goes up dispersion impeller, installs respectively in helical mixing blade's top and below dispersion impeller down, and stirring helical blade is responsible for carrying out vertical stirring to lubricated liquid, goes up dispersion impeller and dispersion impeller down and is responsible for breaking up the lubricated liquid of reunion.
Furthermore, the upper opening of the liquid outlet pipe is connected with an inlet of a water pump through a pipeline, the upper opening of the liquid return pipe is connected with an outlet of the water pump through a pipeline, and the water pump sends the lubricant which is not uniformly stirred in the preparation pool into the filter pool for secondary stirring.
Furthermore, the inlet of the water pump is connected with the upper opening of the liquid outlet pipe through a pipeline, and the outlet of the water pump is connected to a nozzle of the air compressor through a pipeline and a tee joint so as to supply lubricating liquid for spraying of the air compressor.
Furthermore, a waste liquid pipe is installed in the spraying pool, a water pump inlet is connected with the upper opening of the waste liquid pipe through a pipeline, a water pump outlet is connected with the upper opening of the liquid return pipe through a pipeline, and used lubricating liquid is recycled to the filtering pool to be crushed, stirred and filtered for reuse.
Furthermore, the transparent cover plate is provided with a turnover cover plate for covering the charging opening, and the turnover cover plate can rotate around the edge of the connecting part of the transparent cover plate.
Has the advantages that:
1) the utility model discloses use same set of device to accomplish lubricated liquid's preparation and spraying treatment, improved operating efficiency.
2) The lubricating liquid preparation component can fully stir the prepared lubricating liquid, and can perform secondary crushing and stirring on the part which is not uniformly stirred once through the filter tank, so that the quality of the lubricating liquid is ensured.
3) The used lubricating liquid is recycled and is stirred and filtered by the filter tank, and the lubricating liquid can be recycled, so that the environment is protected and the energy is saved.
4) The three operations of transferring the uneven lubricating liquid part from the preparation pool to the filter pool, inputting the even lubricating liquid from the preparation pool to a nozzle of an air compressor and transferring the used lubricating liquid from the spraying pool to the filter pool are completed through different connections of a water pump and three pipelines, so that the use of the equipment is maximized.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the belt cover of the present invention;
FIG. 3 is a schematic structural view of a core bar, an upper dispersion plate, a helical stirring blade and a lower dispersion plate;
wherein: 1 is air compressor, 2 is transparent cover plate, 3 is main mixer, 4 is mixer support, 5 is the flip-over cover plate, 6 is the filter screen, 7 is the preparation pond, 8 is humidification device, 9 is crushing mixer, 10 is the filtering ponds, 11 is the motor, 12 is the water pump, 13 is the spraying support, 14 is the spraying pond, 15 is the spraying pond apron, 16 is water pump entry, 17 is water pump export, 18 is the drain pipe, 19 is the liquid return pipe, 20 is the waste liquid pipe, 21 is the core bar, 22 is the dispersion impeller, 23 is helical mixing blade, 24 is lower dispersion impeller, 25 is the charge door, 26 is the spraying hole.
Detailed Description
The present invention will be described in detail with reference to the following drawings and specific embodiments:
as shown in fig. 1 and 2, the integrated device for spraying and treating the surface of a part comprises a lubricating liquid preparation component, an air compressor 1, a motor 11, a water pump 12, a spraying bracket 13, a spraying tank cover plate 15 and a spraying tank 14; the motor 11 is connected with the water pump 12, and drives the water pump to convey liquid at the water pump inlet 16 to the water pump outlet 17; the spraying bracket 13 is arranged in the spraying pool and used for placing parts to be sprayed; the spraying pool cover plate 15 is made of transparent organic glass and covers the spraying pool 14; the spraying pool 14 is box-shaped, and the side wall is provided with a spraying hole 26; the nozzle of the air compressor 1 is connected with the spraying hole 26 and the lubricating liquid preparation component through a tee joint respectively, and the lubricating liquid conveyed by the lubricating liquid preparation component is sprayed on the surface of the part placed on the spraying bracket 13.
The lubricating liquid preparation component comprises a transparent cover plate 2, a main stirrer 3, a stirrer bracket 4, a preparation pool 7, a filter screen 6, a crushing stirrer 9, a humidifying device 8 and a filter pool 10; wherein the preparation pool 7 is a barrel-shaped container, one side of the inner side wall is provided with a liquid outlet pipe 18, and the other side is provided with a feeding port 25 for adding lubricating liquid powder; the transparent cover plate 2 is covered on the preparation pool 7, and an upper opening exposing the liquid outlet pipe 18 is reserved; the stirrer support 4 is L-shaped, one end of the stirrer support is connected to a side plate of the preparation pool 7, the other end of the stirrer support is suspended on the pool mouth of the preparation pool 7, and the main stirrer 3 is suspended in the preparation pool through the stirrer support 4; the filtering tank 10 is arranged at the side of the tank opening at one side of the preparation tank 7, the joint of the two is provided with a filtering mesh screen 6, and the filtering tank 10 is internally provided with a crushing stirrer 9 and a liquid return pipe 19; the humidifying device 8 is connected with the preparation tank 7 through a pipeline and humidifies the lubricating liquid powder in the preparation tank 7.
As shown in fig. 3, the main mixer 3 is composed of a motor, a core bar 21, and an upper dispersion plate 22, a helical mixing blade 23, and a lower dispersion plate 24 fixed on the core bar 21, the upper dispersion plate 22 and the lower dispersion plate 24 are respectively installed above and below the helical mixing blade 23, the mixing helical blade 23 is responsible for vertically mixing the lubricating fluid, and the upper dispersion plate 22 and the lower dispersion plate 24 are responsible for scattering the agglomerated lubricating fluid.
The upper opening of the liquid outlet pipe 18 is connected with a water pump inlet 16 through a pipeline, the upper opening of the liquid return pipe 19 is connected with a water pump outlet 17 through a pipeline, and the water pump 12 sends the lubricant which is not uniformly stirred in the preparation tank 7 into the filter tank 10 for secondary stirring.
The water pump inlet 16 is connected with the upper opening of the liquid outlet pipe 18 through a pipeline, and the water pump outlet 17 is connected with a nozzle of the air compressor through a pipeline and a tee joint to supply lubricating liquid for spraying of the air compressor.
The spraying tank 14 is provided with a waste liquid pipe 20, a water pump inlet 16 is connected with the upper opening of the waste liquid pipe 20 through a pipeline, a water pump outlet 17 is connected with the upper opening of a liquid return pipe 19 through a pipeline, and used lubricating liquid is recycled to the filtering tank 10 to be crushed, stirred and filtered for reuse.
The transparent cover plate 2 is provided with a turnover cover plate 5 for covering the charging opening 25, and the turnover cover plate 5 can rotate around the transparent cover plate 2 and the connecting part of the transparent cover plate.
Example (b): when the utility model is used, powder forming lubricating liquid is firstly put into the preparation pool, the humidifying device is opened, and the powder is melted into liquid; after the transparent cover plate is covered, the main stirrer is started to stir the lubricating liquid, if the lubricating liquid does not meet the use requirement at the moment, powder of the lubricating liquid can be added into the feeding port at any time through turning over the cover plate, and the lubricating liquid which is not uniformly stirred can enter the filter tank to be secondarily stirred by connecting the water pump inlet with the upper port of the liquid outlet pipe and connecting the water pump outlet with the upper port of the liquid return pipe; if the lubricating liquid meets the use requirement, the lubricating liquid is supplied to the nozzle of the air compressor by connecting the inlet of the water pump with the upper opening of the liquid outlet pipe and respectively connecting the outlet of the water pump with the spraying hole and the nozzle of the air compressor through a pipeline and a tee joint; then, placing the part to be sprayed on a spraying bracket, opening an air compressor and a motor, and spraying the part through a spraying hole; and finally, after the spraying work is finished, an inlet of the water pump is connected with the upper opening of the liquid return pipe through a pipeline, an outlet of the water pump is connected with the upper opening of the liquid return pipe through a pipeline, and the used lubricating liquid is recycled to the filtering tank for crushing, stirring and filtering so as to be reused.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and scope of the present invention are intended to be included therein.
Claims (7)
1. The utility model provides a part surface coating handles integrated device which characterized in that: the device comprises a lubricating liquid preparation component, an air compressor (1), a motor (11), a water pump (12), a spraying bracket (13), a spraying pool cover plate (15) and a spraying pool (14); wherein the motor (11) is connected with the water pump (12) and drives the water pump to convey the liquid at the water pump inlet (16) to the water pump outlet (17); the spraying bracket (13) is arranged in the spraying pool and used for placing the parts to be sprayed; the spraying pool cover plate (15) is made of transparent organic glass and covers the spraying pool (14); the spraying pool (14) is box-shaped, and the side wall of the spraying pool is provided with a spraying hole (26); the nozzle of the air compressor (1) is respectively connected with the spraying hole (26) and the lubricating liquid preparation component through a tee joint, and the lubricating liquid conveyed by the lubricating liquid preparation component is sprayed on the surface of the part placed on the spraying bracket (13).
2. The integrated device for spraying and treating the surface of the part as claimed in claim 1, wherein: the lubricating liquid preparation component comprises a transparent cover plate (2), a main stirrer (3), a stirrer bracket (4), a preparation pool (7), a filter screen (6), a crushing stirrer (9), a humidifying device (8) and a filter pool (10); wherein the preparation pool (7) is a barrel-shaped container, one side of the inner side wall is provided with a liquid outlet pipe (18), and the other side is provided with a feeding port (25) for adding lubricating liquid powder; the transparent cover plate (2) is covered on the preparation pool (7), and an upper opening exposing the liquid outlet pipe (18) is reserved; the stirrer support (4) is L-shaped, one end of the stirrer support is connected to a side plate of the preparation pool (7), the other end of the stirrer support is suspended on the pool opening of the preparation pool (7), and the main stirrer (3) is suspended in the preparation pool through the stirrer support (4); the filtering tank (10) is arranged at the side of the tank opening at one side of the preparation tank (7), a filtering mesh screen (6) is arranged at the joint of the filtering tank and the preparation tank, and a crushing stirrer (9) and a liquid return pipe (19) are arranged in the filtering tank (10); the humidifying device (8) is connected with the preparation pool (7) through a pipeline and humidifies the lubricating liquid powder in the preparation pool (7).
3. The integrated device for spraying and treating the surface of the part as claimed in claim 2, wherein: main mixer (3) by motor, core bar (21) with fix last dispersion impeller (22), helical mixing blade (23), dispersion impeller (24) on core bar (21) and constitute down, go up dispersion impeller (22), lower dispersion impeller (24) and install respectively in the top and the below of helical mixing blade (23), helical mixing blade (23) are responsible for carrying out vertical stirring to lubricating fluid, go up dispersion impeller (22) and dispersion impeller (24) are responsible for breaking up the lubricating fluid of reunion down.
4. The integrated device for spraying and treating the surface of the part as claimed in claim 2, wherein: the upper opening of the liquid outlet pipe (18) is connected with a water pump inlet (16) through a pipeline, the upper opening of the liquid return pipe (19) is connected with a water pump outlet (17) through a pipeline, and the water pump (12) sends the lubricating liquid which is not uniformly stirred in the preparation pool (7) into the filter pool (10) for secondary stirring.
5. The integrated device for spraying and treating the surface of the part as claimed in claim 2, wherein: the water pump inlet (16) is connected with the upper opening of the liquid outlet pipe (18) through a pipeline, and the water pump outlet (17) is connected to a nozzle of the air compressor through a pipeline and a tee joint to supply lubricating liquid for spraying of the air compressor.
6. The integrated device for spraying and treating the surface of the part as claimed in claim 2, wherein: the spraying pool (14) is internally provided with a waste liquid pipe (20), a water pump inlet (16) is connected with the upper opening of the waste liquid pipe (20) through a pipeline, a water pump outlet (17) is connected with the upper opening of a liquid return pipe (19) through a pipeline, and used lubricating liquid is recycled to the filtering pool (10) for crushing, stirring and filtering so as to be reused.
7. The integrated device for spraying and treating the surface of the part as claimed in claim 2, wherein: the transparent cover plate (2) is provided with a turnover cover plate (5) for covering the feed inlet (25), and the turnover cover plate (5) can rotate around the transparent cover plate (2) and the edge of the joint of the turnover cover plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920283010.9U CN209918124U (en) | 2019-03-06 | 2019-03-06 | Part surface spraying treatment integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920283010.9U CN209918124U (en) | 2019-03-06 | 2019-03-06 | Part surface spraying treatment integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209918124U true CN209918124U (en) | 2020-01-10 |
Family
ID=69069482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920283010.9U Expired - Fee Related CN209918124U (en) | 2019-03-06 | 2019-03-06 | Part surface spraying treatment integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209918124U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894295A (en) * | 2019-03-06 | 2019-06-18 | 上海工程技术大学 | A kind of piece surface spray treatment technique and device |
-
2019
- 2019-03-06 CN CN201920283010.9U patent/CN209918124U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894295A (en) * | 2019-03-06 | 2019-06-18 | 上海工程技术大学 | A kind of piece surface spray treatment technique and device |
| CN109894295B (en) * | 2019-03-06 | 2024-04-16 | 上海工程技术大学 | Part surface spraying treatment process and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200110 |