CN109894295A - A kind of piece surface spray treatment technique and device - Google Patents

A kind of piece surface spray treatment technique and device Download PDF

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Publication number
CN109894295A
CN109894295A CN201910169149.5A CN201910169149A CN109894295A CN 109894295 A CN109894295 A CN 109894295A CN 201910169149 A CN201910169149 A CN 201910169149A CN 109894295 A CN109894295 A CN 109894295A
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lubricating fluid
spraying
pond
pump
reading
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CN201910169149.5A
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CN109894295B (en
Inventor
龚红英
李孟祥
施为钟
徐培全
董万鹏
崔智帏
赵小云
曹磊
张镨丹
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Shanghai University of Engineering Science
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Shanghai University of Engineering Science
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Abstract

The present invention relates to a kind of piece surface spray treatment technique and devices, belong to lubricating utensil technical field.A kind of piece surface spray treatment device, it is characterised in that: prepare component, air compressor, motor, water pump, spraying support, spraying pond cover board and spraying pond including lubricating fluid;Wherein motor is connect with water pump, drives water pump that the liquid of pump entrance is transported to exit of pump;Spraying support setting is in spraying pond, for shelving part to be sprayed;Spraying pond cover board is transparent organic glass material, is covered on spraying pond;Spray pond be it is box-like, side wall be provided with spraying hole;The nozzle of air compressor is prepared component and connect with spraying hole and lubricating fluid respectively by a threeway, and the lubricating fluid that lubricating fluid prepares component conveying is sprayed to the piece surface being shelved on spraying support.The present invention completes the preparation and spray treatment of lubricating fluid using same covering device, improves operating efficiency.

Description

A kind of piece surface spray treatment technique and device
Technical field
The present invention relates to a kind of piece surface spray treatment technique and devices, belong to lubricating utensil technical field.
Background technique
Commonly traditional phosphorus, saponification process will be gradually by novel high polymer, graphite mould lubricating fluid institutes for automobile extrusion type part Substitution, in the preparation process of lubricating fluid, the adequacy of lubricating fluid stirring, uniformity is all the mark considered to lubricating fluid quality Standard, the at present preparation to the heat treatment of part, lubricating fluid and spraying are separated progress, and it is multiple to complete entire spray coating operations program It is miscellaneous, it takes up a large area, and the Preparation equipment size of lubricating fluid is larger, structure is complicated, and the lubricating fluid quality prepared is also not to the utmost Such as people's will.Therefore design a whole set of collection heat treatment, lubricating fluid preparation, lubricating fluid secondary treatment (recycling, filtering), blank allocation and transportation with Surface lubrication processing in one integrated facility become contemporary automotive industrial part production there is an urgent need to.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies of existing technologies, a kind of piece surface spray treatment technique and device are provided, Innovative introducing separating twice agitating device carries out secondary agitation to primary stirring non-uniform part of reuniting, while can be with To using rear remaining lubricating fluid to be recycled, effective save the cost.
Technical solution is as follows:
A kind of piece surface spray treatment technique and device, including lubricating fluid prepare component, air compressor, motor, water Pump, spraying support, spraying pond cover board and spraying pond;Wherein motor is connect with water pump, and driving water pump is defeated by the liquid of pump entrance It is sent to exit of pump;Spraying support setting is in spraying pond, for shelving part to be sprayed;It is transparent organic for spraying pond cover board Glass material covers on spraying pond;Spray pond be it is box-like, side wall be provided with spraying hole;The nozzle of air compressor passes through one three The reduction of fractions to a common denominator does not prepare component and connect with spraying hole and lubricating fluid, and the lubricating fluid that lubricating fluid prepares component conveying is sprayed to and is shelved on spray Apply the piece surface on bracket.
Further, it includes transparent cover plate, master mixer, stirring machine support, preparation pond, filter screen that lubricating fluid, which prepares component, Sieve, grinder-mixer, humidifier and filtering ponds;Wherein prepare pond be bulk containers, inner sidewall on one side on liquid is installed out Pipe, the other side is provided with feed opening, for adding lubricating fluid powder;Transparent cover plate covers on preparation pond, and there are expose outlet tube It is suitable for reading;Stirring machine support is L shape, and one end is connected on the side plate in preparation pond, and the other end is suspended on the Chi Kou in preparation pond, main stirring Machine is hung in preparation pond by stirring machine support;Filtering ponds are mounted on the side side Chi Kou in preparation pond, and the two junction is provided with Mesh screen is filtered, grinder-mixer and liquid back pipe are installed in filtering ponds;Humidifier is connect by pipeline with preparation pond, for preparation Lubricating fluid powder humidification in pond.
Further, master mixer by motor, core bar and the upper dispersion impeller being fixed on core bar, helical mixing blade, Lower dispersion impeller composition, upper dispersion impeller, lower dispersion impeller are separately mounted to above and below helical mixing blade, agitating auger blade It is responsible for vertically stirring lubricating fluid, upper dispersion impeller and lower dispersion impeller are responsible for breaing up the lubricating fluid of reunion.
Further, the suitable for reading of outlet tube is connect by pipeline with pump entrance, liquid back pipe it is suitable for reading by pipeline with Exit of pump connection, water pump will prepare the lubricating fluid that Chi Zhongwei is stirred evenly and be sent into filtering ponds progress secondary agitation.
Further, pump entrance passes through the connection suitable for reading of pipeline and outlet tube, and exit of pump passes through pipeline and threeway It is connected to the nozzle of air compressor, is that lubricating fluid is supplied in the spraying of air compressor.
Further, it sprays and sewer pipe is installed in pond, pump entrance passes through the connection suitable for reading of pipeline and sewer pipe, water Pump discharge passes through the connection suitable for reading of pipeline and liquid back pipe, and used lubricating fluid is recycled to filtering ponds and carries out crushing, stirring and mistake Filter, to utilize again.
Further, overturning cover board is provided on transparent cover plate, for covering feed opening, overturning cover board can be around transparent Cover board is connected thereto the side rotation at place.
A kind of piece surface spray treatment technique using above-mentioned piece surface infiltration processing integrated apparatus and is carried out such as Lower step:
Step 1: suitable lubricating fluid powder being packed into preparation pond according to demand, and part to be processed is placed on spraying pond In spraying support on;
Step 2: covering spraying pond cover board and transparent cover plate, open humidifier and humidify powder to form lubricating fluid;
Step 3: starting master mixer and lubricating fluid is stirred, until lubricating fluid meets requirement;
Step 4: by the connection suitable for reading of pump entrance and outlet tube, exit of pump by pipeline and a threeway respectively with spray The nozzle connection for applying hole and air compressor is that the nozzle of air compressor supplies lubricating fluid;
Step 5: opening air compressor and motor, start to carry out spray treatment to part;
Step 6: after the completion of spraying, opening grinder-mixer, and pump entrance is passed through into the suitable for reading of pipeline and sewer pipe Connection, exit of pump pass through the connection suitable for reading of pipeline and liquid back pipe, used lubricating fluid are recycled to filtering ponds by water pump Crushing, stirring simultaneously filters, to utilize again.
If lubricating fluid is excessively dilute in step 3, then powder is added into feed opening by overturning cover board;If lubricating fluid group Poly or poly conjunction, bonding phenomenon are led to then by the connection suitable for reading of the connection suitable for reading of pump entrance and outlet tube, exit of pump and liquid back pipe It crosses water pump and the lubricating fluid not stirred evenly is sent into filtering ponds progress secondary agitation.
The utility model has the advantages that
1) present invention completes the preparation and spray treatment of lubricating fluid using same covering device, improves operating efficiency.
2) lubricating fluid prepares component and not only the lubricating fluid of preparation can be sufficiently stirred, also by filtering ponds to once stirring It mixes non-uniform part and carries out separating twice and stirring, guarantee the quality of lubricating fluid.
3) used lubricating fluid and the agitation and filtration by filtering ponds are recycled, moreover it is possible to cycling and reutilization, environmental protection and energy saving.
4) it completes to turn non-uniform lubricating fluid part from preparation pond from the different connections of three pipelines by a water pump Move on to filtering ponds, by uniform lubricating fluid from the nozzle of preparation pond input air compressor and by the lubricating fluid after using from spray It applies pond and is transferred to three kinds of filtering ponds operations, equipment use is made to reach maximization.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of cover plate of the present invention;
Fig. 3 is the structural schematic diagram of core bar, upper dispersion impeller, helical mixing blade and lower dispersion impeller;
Wherein: 1 be air compressor, 2 be transparent cover plate, 3 be master mixer, 4 be stirring machine support, 5 be overturning cover board, 6 be filtering mesh screen, 7 be preparation pond, 8 be humidifier, 9 be grinder-mixer, 10 be filtering ponds, 11 be motor, 12 be water pump, 13 be spraying support, 14 be spraying pond, 15 be spraying pond cover board, 16 be pump entrance, 17 be exit of pump, 18 be outlet tube, 19 it is liquid back pipe, 20 be sewer pipe, 21 be core bar, 22 be upper dispersion impeller, 23 be helical mixing blade, 24 is lower dispersion impeller, 25 It is spraying hole for feed opening, 26.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings:
A kind of piece surface spray treatment technique and device as depicted in figs. 1 and 2, including lubricating fluid prepare component, air Compressor 1, motor 11, water pump 12, spraying support 13, spraying pond cover board 15 and spraying pond 14;Wherein motor 11 and water pump 12 connect It connects, drives water pump that the liquid of pump entrance 16 is transported to exit of pump 17;The setting of spraying support 13 is in spraying pond, for putting Set part to be sprayed;Spraying pond cover board 15 is transparent organic glass material, is covered on spraying pond 14;Spray pond 14 be it is box-like, Side wall is provided with spraying hole 26;The nozzle of air compressor 1 prepares component with spraying hole 26 and lubricating fluid respectively by a threeway The lubricating fluid that lubricating fluid prepares component conveying is sprayed to the piece surface being shelved on spraying support 13 by connection.
Lubricating fluid prepare component include transparent cover plate 2, master mixer 3, stirring machine support 4, preparation pond 7, filtering mesh screen 6, Grinder-mixer 9, humidifier 8 and filtering ponds 10;Wherein prepare pond 7 be bulk containers, inner sidewall on one side on be equipped with out Liquid pipe 18, the other side are provided with feed opening 25, for adding lubricating fluid powder;Transparent cover plate 2 covers on preparation pond 7, and there are exposings Outlet tube 18 it is suitable for reading;Stirring machine support 4 is L shape, and one end is connected on the side plate in preparation pond 7, and the other end is suspended in preparation pond 7 On Chi Kou, master mixer 3 is hung in preparation pond by stirring machine support 4;Filtering ponds 10 are mounted on the side Chi Kou in preparation pond 7 Side, the two junction are provided with filtering mesh screen 6, are equipped with grinder-mixer 9 and liquid back pipe 19 in filtering ponds 10;Humidifier 8 It is connect by pipeline with preparation pond 7, for the lubricating fluid powder humidification in preparation pond 7.
As shown in figure 3, master mixer 3 is by motor, core bar 21 and upper dispersion impeller 22, the auger being fixed on core bar 21 Blade 23, lower dispersion impeller 24 form, upper dispersion impeller 22, lower dispersion impeller 24 be separately mounted to helical mixing blade 23 top and under Side, agitating auger blade 23 are responsible for vertically stirring lubricating fluid, and upper dispersion impeller 22 and lower dispersion impeller 24 are responsible for breaing up reunion Lubricating fluid.
The suitable for reading of outlet tube 18 is connect by pipeline with pump entrance 16, and the suitable for reading of liquid back pipe 19 is pumped out by pipeline and water Mouth 17 connects, and water pump 12 will prepare the lubricating fluid not stirred evenly in pond 7 and be sent into the progress secondary agitation of filtering ponds 10.
Pump entrance 16 passes through the connection suitable for reading of pipeline and outlet tube 18, and exit of pump 17 is connected to by pipeline and threeway The nozzle of air compressor is that lubricating fluid is supplied in the spraying of air compressor.
Sewer pipe 20 is installed, pump entrance 16 passes through the connection suitable for reading of pipeline and sewer pipe 20, water pump in spraying pond 14 Outlet 17 passes through the connection suitable for reading of pipeline and liquid back pipe 19, and used lubricating fluid is recycled to filtering ponds 10 and carries out crushing, stirring And filtering, to utilize again.
Overturning cover board 5 is provided on transparent cover plate 2, for covering feed opening 25, overturning cover board 5 can be around transparent cover plate 2 It is connected thereto the side rotation at place.
A kind of piece surface spray treatment technique using above-mentioned piece surface infiltration processing integrated apparatus and is carried out such as Lower step:
Step 1: suitable lubricating fluid powder being packed into preparation pond according to demand, and part to be processed is placed on spraying pond In spraying support on;
Step 2: covering spraying pond cover board and transparent cover plate, open humidifier and humidify powder to form lubricating fluid;
Step 3: starting master mixer and lubricating fluid is stirred, until lubricating fluid meets requirement;
Step 4: by the connection suitable for reading of pump entrance and outlet tube, exit of pump by pipeline and a threeway respectively with spray The nozzle connection for applying hole and air compressor is that the nozzle of air compressor supplies lubricating fluid;
Step 5: opening air compressor and motor, start to carry out spray treatment to part;
Step 6: after the completion of spraying, opening grinder-mixer, and pump entrance is passed through into the suitable for reading of pipeline and sewer pipe Connection, exit of pump pass through the connection suitable for reading of pipeline and liquid back pipe, used lubricating fluid are recycled to filtering ponds by water pump Crushing, stirring simultaneously filters, to utilize again.
If lubricating fluid is excessively dilute in step 3, then powder is added into feed opening by overturning cover board;If lubricating fluid group Poly or poly conjunction, bonding phenomenon are led to then by the connection suitable for reading of the connection suitable for reading of pump entrance and outlet tube, exit of pump and liquid back pipe It crosses water pump and the lubricating fluid not stirred evenly is sent into filtering ponds progress secondary agitation.
Embodiment: when using the present invention, the powder investment preparation pond of lubricating fluid will be first constituted, humidifier is opened, by powder Material is melted into liquid;Starting master mixer is stirred lubricating fluid after covering transparent cover plate, if lubricating fluid is unsatisfactory for making at this time With requiring, lubricating fluid powder can be added into feed opening at any time by overturning cover board, it also can be by by pump entrance and liquid out The connection suitable for reading of pipe, the connection suitable for reading of exit of pump and liquid back pipe make the lubricating fluid not stirred evenly enter filtering ponds and carry out two Secondary stirring;If lubricating fluid meets requirement at this time, by the way that pump entrance and the connection suitable for reading of outlet tube, exit of pump are led to Piping and a threeway are connect with the nozzle in spraying hole and air compressor respectively, are that the nozzle of air compressor supplies lubrication Liquid;Part to be sprayed is placed on spraying support later, opens air compressor and motor, by spraying hole to part into Row spraying;Finally after the completion of spray coating operations, pump entrance is passed through to the connection suitable for reading of pipeline and liquid back pipe, exit of pump passes through Used lubricating fluid is recycled to filtering ponds and carries out crushing, stirring and filtering, with again by the connection suitable for reading of pipeline and liquid back pipe It utilizes.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to restrict the invention, all in original of the invention Then with any modifications, equivalent replacements, and improvements made within spirit etc., should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of piece surface spray treatment device, it is characterised in that: prepare component, air compressor (1), electricity including lubricating fluid Machine (11), water pump (12), spraying support (13), spraying pond cover board (15) and spraying pond (14);Wherein motor (11) and water pump (12) it connects, drives water pump that the liquid of pump entrance (16) is transported to exit of pump (17);Spraying support (13) setting is being sprayed Tu Chizhong, for shelving part to be sprayed;Spraying pond cover board (15) is transparent organic glass material, is covered in spraying pond (14) On;Spray pond (14) be it is box-like, side wall be provided with spraying hole (26);The nozzle of air compressor (1) by a threeway respectively with Spraying hole (26) and lubricating fluid prepare component connection, and the lubricating fluid that lubricating fluid prepares component conveying is sprayed to and is shelved on spraying branch Piece surface on frame (13).
2. piece surface spray treatment device as described in claim 1, it is characterised in that: the lubricating fluid prepares component packet Include transparent cover plate (2), master mixer (3), stirring machine support (4), preparation pond (7), filtering mesh screen (6), grinder-mixer (9), Humidifier (8) and filtering ponds (10);Wherein prepare pond (7) be bulk containers, inner sidewall on one side on outlet tube is installed (18), the other side is provided with feed opening (25), for adding lubricating fluid powder;Transparent cover plate (2) covers in preparation pond (7), there are Expose the suitable for reading of outlet tube (18);Stirring machine support (4) is L shape, and one end is connected on the side plate of preparation pond (7), and the other end is outstanding On the Chi Kou of preparation pond (7), master mixer (3) is hung in preparation pond by stirring machine support (4);Filtering ponds (10) are mounted on The side side Chi Kou of pond (7) is prepared, the two junction is provided with filtering mesh screen (6), and filtering ponds are equipped with crushing, stirring in (10) Machine (9) and liquid back pipe (19);Humidifier (8) is connect by pipeline with preparation pond (7), for the lubricating fluid powder in preparation pond (7) Material humidification.
3. piece surface spray treatment device as claimed in claim 3, it is characterised in that: the master mixer (3) is by electricity Machine, core bar (21) and the upper dispersion impeller (22) being fixed on core bar (21), helical mixing blade (23), lower dispersion impeller (24) group At upper dispersion impeller (22), lower dispersion impeller (24) are separately mounted to above and below helical mixing blade (23), agitating auger leaf Piece (23) is responsible for vertically stirring lubricating fluid, and upper dispersion impeller (22) and lower dispersion impeller (24) are responsible for breaing up the lubrication of reunion Liquid.
4. piece surface spray treatment device as claimed in claim 3, it is characterised in that: the outlet tube (18) it is suitable for reading It is connect by pipeline with pump entrance (16), the suitable for reading of liquid back pipe (19) is connect by pipeline with exit of pump (17), water pump (12) lubricating fluid not stirred evenly in pond (7) will be prepared and be sent into filtering ponds (10) progress secondary agitation.
5. piece surface spray treatment device as claimed in claim 3, it is characterised in that: the pump entrance (16) passes through The connection suitable for reading of pipeline and outlet tube (18), exit of pump (17) are connected to the nozzle of air compressor by pipeline and threeway, Lubricating fluid is supplied for the spraying of air compressor.
6. piece surface spray treatment device as claimed in claim 3, it is characterised in that: installation in the spraying pond (14) Have sewer pipe (20), pump entrance (16) passes through the connection suitable for reading of pipeline and sewer pipe (20), and exit of pump (17) passes through pipeline With the connection suitable for reading of liquid back pipe (19), used lubricating fluid is recycled to filtering ponds (10) and carries out crushing, stirring and filtering, with It utilizes again.
7. piece surface spray treatment device as claimed in claim 3, it is characterised in that: set on the transparent cover plate (2) It is equipped with overturning cover board (5), for covering feed opening (25), overturning cover board (5) can be connected thereto the side at place around transparent cover plate (2) Rotation.
8. a kind of piece surface spray treatment technique, it is characterised in that: using piece surface described in one of claim 1 to 7 Infiltration processing integrated apparatus simultaneously carries out following steps:
Step 1: suitable lubricating fluid powder being packed into preparation pond according to demand, and part to be processed is placed in spraying pond On spraying support;
Step 2: covering spraying pond cover board and transparent cover plate, open humidifier and humidify powder to form lubricating fluid;
Step 3: starting master mixer and lubricating fluid is stirred, until lubricating fluid meets requirement;
Step 4: by the connection suitable for reading of pump entrance and outlet tube, exit of pump by pipeline and a threeway respectively with spraying hole And the nozzle connection of air compressor, it is that the nozzle of air compressor supplies lubricating fluid;
Step 5: opening air compressor and motor, start to carry out spray treatment to part;
Step 6: after the completion of spraying, grinder-mixer is opened, and pump entrance is passed through to the connection suitable for reading of pipeline and sewer pipe, Exit of pump passes through the connection suitable for reading of pipeline and liquid back pipe, and used lubricating fluid is recycled to filtering ponds crushing by water pump and is stirred It mixes and filters, to utilize again.
9. spray treatment technique in surface as claimed in claim 8, it is characterised in that: if lubricating fluid mistake in the step 3 It is dilute, then powder is added into feed opening by overturning cover board;If lubricating fluid occurs reuniting, polymerize, bonding phenomenon, water is pumped into Mouth is with the connection suitable for reading of outlet tube, the connection suitable for reading of exit of pump and liquid back pipe, the lubricating fluid that will do not stirred evenly by water pump It is sent into filtering ponds and carries out secondary agitation.
CN201910169149.5A 2019-03-06 2019-03-06 Part surface spraying treatment process and device Active CN109894295B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910169149.5A CN109894295B (en) 2019-03-06 2019-03-06 Part surface spraying treatment process and device

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Application Number Priority Date Filing Date Title
CN201910169149.5A CN109894295B (en) 2019-03-06 2019-03-06 Part surface spraying treatment process and device

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CN109894295A true CN109894295A (en) 2019-06-18
CN109894295B CN109894295B (en) 2024-04-16

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003033681A (en) * 2001-07-25 2003-02-04 Kansai Paint Co Ltd Method and apparatus for supplying powder slurry coating material
JP2006130371A (en) * 2004-11-02 2006-05-25 Mitsubishi Materials Techno Corp Apparatus and method for wetting and coating powder
CN202571202U (en) * 2012-05-11 2012-12-05 枣庄市同捷汽车模具有限责任公司 Lost-foam paint spraying system
CN205055943U (en) * 2015-09-30 2016-03-02 邬士琴 System dispersion devices for coating
CN108080175A (en) * 2018-01-22 2018-05-29 铜陵求精机械有限公司 Cast slag machine demoulding paint finishing and its spraying method
CN108889496A (en) * 2018-07-12 2018-11-27 江苏常宝普莱森钢管有限公司 Core rod lubricator and plug manufacturing system
CN209918124U (en) * 2019-03-06 2020-01-10 上海工程技术大学 Part surface spraying treatment integrated device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003033681A (en) * 2001-07-25 2003-02-04 Kansai Paint Co Ltd Method and apparatus for supplying powder slurry coating material
JP2006130371A (en) * 2004-11-02 2006-05-25 Mitsubishi Materials Techno Corp Apparatus and method for wetting and coating powder
CN202571202U (en) * 2012-05-11 2012-12-05 枣庄市同捷汽车模具有限责任公司 Lost-foam paint spraying system
CN205055943U (en) * 2015-09-30 2016-03-02 邬士琴 System dispersion devices for coating
CN108080175A (en) * 2018-01-22 2018-05-29 铜陵求精机械有限公司 Cast slag machine demoulding paint finishing and its spraying method
CN108889496A (en) * 2018-07-12 2018-11-27 江苏常宝普莱森钢管有限公司 Core rod lubricator and plug manufacturing system
CN209918124U (en) * 2019-03-06 2020-01-10 上海工程技术大学 Part surface spraying treatment integrated device

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