CN209910907U - Full-automatic three-disk buckle handle leak detection equipment - Google Patents

Abstract

The utility model provides a full-automatic three coils are detained handle check out test set that leaks hunting, include: a handle lifter; three vibrating disc feeding machines which are arranged in parallel at the discharge port of the handle lifter; three automatic lane feeding devices correspondingly arranged at the discharge ports of the three vibrating disc feeding machines; the buckle handle detection device is arranged at a discharge hole of the automatic lane feeding device, and the bottle body conveying belt is arranged on one side of the automatic lane feeding device and is arranged side by side with the automatic lane feeding device. The utility model provides a handle is detained to full-automatic three dishes to leak hunting detection can realize that the automatic arrangement of handle is arranged, multistation material loading, three stations are detained handle and full-automatic leak hunting detects, and degree of automation is high, adopts three dishes to detain the handle simultaneously, and thirty six bit leak hunting detect, and production efficiency is high. Through the structural improvement of the buckling handle detection device, the energy consumption of equipment can be greatly reduced, and a transmission system of the equipment is simplified, so that the whole structure of the device is more compact, the transmission efficiency is higher, and the synchronism is better.

Description

Full-automatic three-disk buckle handle leak detection equipment

Technical Field

The utility model relates to an automatic change processing equipment technical field, concretely relates to full-automatic three coils are detained and are leaked detection equipment.

Background

PET plastic handle bottles are widely used for filling various seasonings, such as oil bottles and soy sauce bottles. Beverage such as mineral water, cola, fruit juice beverage, etc. In the field of plastic handle bottle manufacturing at present, the full-automatic rotary double-disc handle leak detector is widely used. For example, the utility model discloses a chinese utility model patent that publication number is CN205022002U discloses a full-automatic double plate of rotation type is detained handle leak hunting machine, including feed mechanism, double handle row dish mechanism, double handle detection resolution device, handle delivery track mechanism, automatic knot handle leak hunting device and defeated bottled putting, feed mechanism includes feeder hopper and feeding track, and feeding track one end is connected with double handle row dish mechanism, and double handle row dish mechanism one side is provided with two double handle detection resolution device, two double handle detection resolution device one side is connected with handle delivery track mechanism respectively, handle delivery track mechanism one side is connected with automatic knot handle leak hunting device, and automatic knot is provided with defeated bottled putting on one side of the leak hunting device. The utility model discloses a full-automatic two dishes of rotation type are detained the machine collection of leaking hunting and are detained and leak hunting in an organic whole, and the detection accuracy is high, and stability is good, and the synchronism is good, and degree of automation is high, has improved production efficiency greatly, has reduced labour cost, has improved output. However, the following disadvantages are mainly present in this device: (1) only double-disc handle buckling detection can be carried out, and the production efficiency is not high; (2) the automatic change is detained and is leaked the device transmission structure complicacy, advances a bottle star gear carousel mechanism, goes out a bottle star gear carousel mechanism, main star gear dish mechanism and two knot handle dish mechanisms and all need adopt independent power supply, and the energy consumption is big and has increased the complexity of equipment, is unfavorable for the overall maintenance of equipment. (3) The adjustability of the handle conveying track mechanism is poor, the supply of the handle in one-to-many ways cannot be realized, and the feeding efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a full-automatic three dishes are detained handle check out test set that leaks hunting, can realize that the automatic arrangement of handle is arranged and multistation material loading and three stations are detained handle and full-automatic leak hunting detects, degree of automation is high, high production efficiency to through the institutional advancement to detain detection device, adopt a main power source can drive main star rim plate rotary mechanism, directional bottle feeding mechanism, the three handle mechanism of detaining rotates with bottle discharging mechanism is synchronous, can greatly reduced equipment energy consumption.

In order to realize the technical scheme, the utility model provides a full-automatic three coils are detained and are leaked detection equipment, include: a handle lifter; three vibrating disc feeding machines which are arranged in parallel at the discharge port of the handle lifter; three automatic lane feeding devices correspondingly arranged at the discharge ports of the three vibrating disc feeding machines; the buckle handle detection device is arranged at a discharge hole of the automatic lane feeding device and comprises a main frame; the main planetary wheel disc rotating mechanism is arranged at the center of the main frame and comprises an installation chassis, a main transmission gear, a bottle body limiting rotary disc, a leakage detection mechanism installation rotary disc, a main planetary wheel disc, connecting support plates, a main rotating shaft and a transmission motor, wherein the main rotating shaft is vertically and upwards arranged on the main frame, the transmission motor is arranged at the bottom of the main rotating shaft, the installation chassis is arranged at the bottom of the main rotating shaft and is arranged close to the upper surface of the main frame, the main transmission gear, the bottle body limiting rotary disc and the main planetary wheel disc are sequentially fixed on the main rotating shaft side by side at intervals from bottom to top, limiting grooves for fixing a bottle body are uniformly arranged on the periphery of the bottle body limiting rotary disc, and the leakage detection mechanism installation rotary; the directional bottle feeding mechanism is arranged on one side of the main planetary wheel disc rotating mechanism and is positioned at the feeding port of the main planetary wheel disc rotating mechanism, the directional bottle feeding mechanism comprises a directional transmission gear, a bottle feeding gear rotating disc and a directional driven rotating shaft, the directional driven rotating shaft is vertically arranged on the main rack, the directional transmission gear and the bottle feeding gear rotating disc are fixed on the directional driven rotating shaft in parallel up and down, the directional transmission gear is meshed with the main transmission gear in the main planetary wheel disc rotating mechanism, and a feeding groove matched with the limiting groove in the bottle body limiting rotating disc is formed in the periphery of the bottle feeding gear rotating disc; the bottle body feeding mechanism comprises three buckle handle mobile mechanisms which are distributed on one side of a main star wheel disc rotating mechanism in the clockwise direction, wherein each buckle handle mobile mechanism comprises a base, an installation seat, an arc-shaped feeding track, a buckle handle transmission gear, a buckle handle driven rotating shaft, a buckle handle feeding driving turntable and a handle feeding track; the bottle discharging mechanism is arranged on one side of the main star wheel disc rotating mechanism and is positioned at the discharge port of the main star wheel disc rotating mechanism, the bottle discharging mechanism comprises a bottle discharging transmission gear, a bottle discharging gear rotating disc and a bottle discharging driven rotating shaft, the bottle discharging driven rotating shaft is vertically arranged on the main rack, the bottle discharging transmission gear and the bottle discharging gear rotating disc are fixed on the bottle discharging driven rotating shaft in a vertical and parallel mode, the bottle discharging transmission gear is meshed with the main transmission gear in the main star wheel disc rotating mechanism, and a bottle discharging groove matched with the limiting groove in the bottle body limiting rotating disc is formed in the periphery of the bottle discharging gear rotating disc; the outlet of the three automatic lane feeding devices is correspondingly butted with the handle feeding rails in the three handle buckling mechanisms which are distributed on one side of the main star wheel disc rotating mechanism along the clockwise direction; and the bottle conveying belt is arranged on one side of the automatic lane feeding device and is arranged side by side with the automatic lane feeding device, a bottle guiding fence is arranged at the butt joint position of the bottle conveying belt and the buckle handle detection device, a feeding hole of the bottle guiding fence is in butt joint with a feeding hole of a directional bottle feeding mechanism in the buckle handle detection device, and a discharging hole of the bottle guiding fence is in butt joint with a discharging hole of a bottle discharging mechanism in the buckle handle detection device.

Preferably, the automatic lane feeding device comprises a rack; the first conveying mechanism is arranged on the rack; the direction arranging mechanism is arranged on the first conveying mechanism; the second conveying mechanism is arranged behind the first conveying mechanism; install at terminal automatic lane mechanism of second conveying mechanism, automatic lane mechanism includes fore-stock, after-poppet, side-mounting board, connecting rod, lower guide bar, direction cylinder and lane push rod, fix in the frame around fore-stock and the after-poppet side by side, the side-mounting board is fixed on the side of fore-stock and after-poppet, and lower guide bar passes through the connecting rod to be fixed in fore-stock and after-poppet below, and a plurality of direction cylinders are fixed on the side-mounting board side by side the interval and the relative second conveying mechanism setting of slope, and the lane push rod is fixed on the telescopic shaft of direction cylinder.

Preferably, the first conveying mechanism comprises a side baffle, a first driving roller, a first driving motor, a first driven roller and a first conveying belt, the first driving roller and the first driven roller are arranged on the rack in a spaced manner in front and at the back side by side, the first conveying belt is arranged between the first driving roller and the first driven roller, the first driving motor is arranged on one side of the first driving roller and connected with the first driving roller, and the side baffle is arranged on the left side and the right side of the first conveying belt; the second conveying mechanism comprises a second driving roller, a second driven roller, a second conveying belt, a second driving motor and supporting plates, the second driving roller and the second driven roller are installed on the rack side by side in a front-back spaced mode, the second driving roller and the second driven roller are connected through the second conveying belt, the second driving motor is installed on one side of the second driving roller and connected with the second driving roller, and the supporting plates are installed on the left side and the right side of the second conveying belt.

Preferably, the direction arranging mechanism comprises a mounting bottom plate, an outer channel frame, a gantry support, an air cylinder and an inner frame door, the mounting bottom plate is fixed on the frame and located below the first conveying belt, the two oppositely arranged outer arc channel frames are symmetrically mounted on the mounting bottom plate, notches for the handles to enter and exit are formed in the front and the back of the two oppositely arranged outer arc channel frames, the gantry support is fixed on the mounting bottom plate, the air cylinder is vertically and downwards fixed on the gantry support, the inner frame door is fixed on a telescopic shaft of the air cylinder and located in the center of the two oppositely arranged outer arc channel frames, and notches corresponding to the notches for the handles to enter and exit are formed in the front and the back of the outer arc channel frames are formed in the inner.

Preferably, a plurality of mounting brackets are arranged on the first conveying mechanism and the second conveying mechanism at intervals side by side along the conveying direction, and an industrial camera which is just opposite to the first conveying belt is vertically and downwards mounted on the mounting bracket which is positioned in front of the direction arranging mechanism on the first conveying mechanism.

Preferably, the leakage detection mechanism comprises a leakage detection cylinder and a leakage detection head, the leakage detection cylinder is vertically and downwards fixed on the end edge of a mounting turntable of the leakage detection mechanism in the main star wheel disc rotating mechanism, the leakage detection head is fixed at the bottom of a telescopic shaft of the leakage detection cylinder, and the leakage detection head is connected with a rotary air sleeve mounted at the center of the main star wheel disc rotating mechanism through a pipeline.

Preferably, the buckling manipulator comprises a fixing seat, a sliding rail, a sliding block, a pushing cylinder and a buckling mold, the fixing seat is installed on the main frame, the sliding rail is transversely fixed at the top of the fixing seat along the fixing seat, the sliding block is installed on the sliding rail, the pushing cylinder is installed on the fixing seat and fixedly connected with the sliding block, and the buckling mold is vertically and upwards fixed on the sliding block.

Preferably, one side of the directional bottle feeding mechanism is provided with an automatic bottle separating mechanism, the automatic bottle separating mechanism comprises an outer shell, an automatic bottle separating screw rod is arranged in the outer shell, and the outlet end of the automatic bottle separating screw rod is connected with a bottle feeding gear turntable in the directional bottle feeding mechanism.

Preferably, an in-place detector mounting bracket is arranged at a discharge port of the arc-shaped feeding rail on the handle mechanism, and the handle in-place detector is mounted on the in-place detector mounting bracket and is arranged right opposite to the discharge port of the arc-shaped feeding rail.

Preferably, an electric cabinet is installed on the main planetary wheel disc of the main planetary wheel disc rotating mechanism.

The utility model provides a pair of full-automatic three coils are detained handle check out test set's beneficial effect lies in:

(1) the automatic arrangement and arrangement of the handles, multi-station feeding, three-station handle buckling and full-automatic leakage detection can be realized, the automation degree is high, three discs are adopted to buckle the handles simultaneously, and the production efficiency is high.

(2) Through the structural improvement to detaining detection device, adopt a main power source simultaneous drive main star wheel dish rotary mechanism, directional bottle mechanism of advancing, a plurality of detain handle mechanism and go out the synchronous rotation of bottle mechanism, precision and the roughness of device overall drive are guaranteed through accurate gear transmission, drive directional bottle mechanism of advancing through the transmission system of high accuracy simultaneously, detain handle mechanism and go out the synchronous operation of bottle mechanism, can greatly reduced equipment energy consumption, simplify the transmission system of equipment, make the overall structure of device compacter, transmission efficiency is higher, the synchronism is better.

(3) Through the institutional advancement to automatic lane loading attachment, can control different guide cylinder and promote the lane push rod in proper order and realize the lane supply for the handle that will originally same straight line is carried realizes a minute multichannel supply, thereby can realize the automatic arrangement of handle and arrange and the multistation material loading, improves the efficiency and the accuracy of handle material loading.

Drawings

Fig. 1 is a top view of the present invention;

fig. 2 is a top view of the automatic lane feeding device of the present invention;

fig. 3 is a schematic perspective view of the automatic lane feeding device of the present invention;

fig. 4 is a schematic view of the first conveying mechanism and the direction arranging mechanism according to the present invention;

FIG. 5 is an enlarged installation diagram of the second conveying mechanism and the automatic lane-dividing mechanism of the present invention;

fig. 6 is a schematic perspective view of the automatic lane-dividing mechanism of the present invention;

FIG. 7 is a top view of the middle buckle detection device of the present invention;

FIG. 8 is a side view of the middle buckle detection device of the present invention;

fig. 9 is a schematic perspective view of the main planetary wheel disc rotating mechanism of the present invention;

FIG. 10 is a schematic perspective view of the bottle feeding mechanism of the present invention;

fig. 11 is a schematic perspective view of the middle buckle handle mechanism of the present invention;

fig. 12 is a schematic perspective view of the bottle discharging mechanism of the present invention;

fig. 13 is a schematic perspective view of the middle buckle manipulator of the present invention;

in the figure: 1. a handle lifter; 2. a vibrating disc feeding machine; 3. an automatic lane feeding device; 31. a frame; 32. a first conveying mechanism; 321. side baffles; 322. a first drive roll; 323. a first drive motor; 324. a first driven roller; 325. a first conveyor belt; 326. a mounting frame; 33. a direction arrangement mechanism; 331. mounting a bottom plate; 332. a channel outer frame; 333. a gantry support; 334. a cylinder; 335. an inner frame door; 34. a second conveying mechanism; 341. a second drive roll; 342. a second driven roller; 343. a second conveyor belt; 344. a second drive motor; 345. a support plate; 35. an automatic lane dividing mechanism; 351. a front bracket; 352. a rear bracket; 353. a side mounting plate; 354. a connecting rod; 355. a lower guide bar; 356. a guide cylinder; 357. a lane push rod; 36. an industrial camera; 4. a bottle body conveyor belt; 5. a buckle handle detection device; 51. a main frame; 52. an automatic bottle separating mechanism; 521. an outer housing; 522. an automatic bottle separating screw rod; 53. a directional bottle feeding mechanism; 531. a directional drive gear; 532. a bottle feeding gear turntable; 533. a directional driven shaft; 54. a handle-fastening mechanism; 541. a base; 542. a mounting seat; 543. an arc-shaped feeding track; 544. a handle transmission gear; 545. the driven rotating shaft is buckled; 546. the handle is buckled to drive the rotating disc; 547. a handle feed track; 548. a detector-in-place mounting bracket; 55. a main planetary wheel disc rotating mechanism; 551. installing a chassis; 552. a main drive gear; 553. a bottle body limiting turntable; 554. the leakage detection mechanism is provided with a turntable; 555. a main starwheel disc; 556. connecting the support plate; 557. a main rotating shaft; 558. a drive motor; 56. a leak detection mechanism; 561. a leakage detection cylinder; 562. a leak detection head; 57. an electric cabinet; 58. a bottle discharging mechanism; 581. a bottle discharging transmission gear; 582. a bottle discharging gear turntable; 583. a bottle discharging driven rotating shaft; 59. a bottle guide rail; 510. rotating the air sleeve; 511. a handle buckling manipulator; 5111. a fixed seat; 5112. a slide rail; 5113. a slider; 5114. a push cylinder; 5115. and (4) buckling a handle mould.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive step are within the scope of the present invention.

Example (b): a full-automatic three-disk buckle handle leak detection device.

Referring to fig. 1 to 13, a full-automatic three-disc buckle handle leak detection apparatus includes:

the handle lifting machine 1 is used for placing a handle to be buckled in the handle lifting machine 1 and carrying out lifting conveying through the handle lifting machine 1;

the three vibration disc feeding machines 2 are arranged at the discharge port of the handle lifter side by side, and the vibration disc feeding machines 2 are used for conveying the handles forwards one by one and realizing independent and simultaneous forward conveying of the three conveying channels;

three correspond automatic lane loading attachment 3 of installing at three 2 discharge gates of tray material loading machine that shake, automatic lane loading attachment 3 includes frame 31, frame 31 adopts full stainless steel structure, and the bottom of frame 1 is provided with the stabilizer blade of adjustable height. The first conveying mechanism 32 is mounted on the frame 31, the first conveying mechanism 32 includes a side baffle 321, a first driving roller 322, a first driving motor 323, a first driven roller 324 and a first conveying belt 325, the first driving roller 322 and the first driven roller 324 are mounted on the frame 31 in a spaced manner from front to back, the first conveying belt 325 is mounted between the first driving roller 322 and the first driven roller 324, the first driving motor 323 is mounted on one side of the first driving roller 322 and connected with the first driving roller 322, the side baffle 321 is mounted on the left side and the right side of the first conveying belt 325, during actual working, the first driving roller 322 is driven to rotate by the first driving motor 323, and the first conveying belt 325 is driven to rotate, so that a handle placed on the first conveying belt 325 can be driven to move; a plurality of mounting brackets 326 are arranged on the first conveying mechanism 32 at intervals side by side along the conveying direction, an industrial camera 36 which is right opposite to the first conveying belt 325 is vertically and downwards mounted on the mounting bracket 326 positioned in front of the direction arranging mechanism 33 on the first conveying mechanism 32, and the handle direction before the handle enters the direction arranging mechanism can be detected through the industrial camera 36 so as to better monitor the requirement of conveying the handle. The direction arranging mechanism 33 is installed on the first conveying mechanism 32, the direction arranging mechanism 33 comprises an installation bottom plate 331, an outer channel frame 332, a gantry support 333, an air cylinder 334 and an inner frame door 335, the installation bottom plate 331 is fixed on the frame 31 and located below the first conveying belt 325, the two oppositely arranged outer arc channel frames 332 are symmetrically installed on the installation bottom plate 331, notches for handle to enter and exit are formed in the front and the back of the two oppositely arranged outer arc channel frames 332, the gantry support 333 is fixed on the installation bottom plate 331, the air cylinder 334 is vertically and downwards fixed on the gantry support 333, the inner frame door 335 is fixed on an expansion shaft of the air cylinder 334 and located in the center of the two oppositely arranged outer arc channel frames 332, and notches corresponding to the notches for handle to enter and exit are formed in the front and the back of the outer arc channel frames 332 are formed in the. In the actual production process, under the drive of first conveyer belt 325, the handle moves along first conveyer belt 325 direction of motion continuously, when the handle passes through the handle business turn over breach that the outer frame 332 of arc passageway set up in front and back and the breach that sets up on inner frame door 335, realizes the automatic arrangement of direction. The second conveying mechanism 34 is installed behind the first conveying mechanism 32, the second conveying mechanism 34 includes a second driving roller 341, a second driven roller 342, a second conveying belt 343, a second driving motor 344 and a supporting plate 345, the second driving roller 341 and the second driven roller 342 are installed on the frame 31 in a spaced manner in front and back, the second driving roller 341 and the second driven roller 342 are connected through the second conveying belt 343, the second driving motor 344 is installed on one side of the second driving roller 341 and connected with the second driving roller 341, and the supporting plate 345 is installed on the left and right sides of the second conveying belt 343. In the actual working process, the second driving roller 341 is driven to rotate by the second driving motor 344, so as to drive the second conveying belt 343 to rotate, thereby driving the handle placed on the second conveying belt 343 to move. The first conveying mechanism 32 and the second conveying mechanism 34 are independently arranged, and the conveying speed requirements of the handle lane can be better met by independently controlling the conveying speed of the first conveying mechanism 32 and the conveying speed of the second conveying mechanism 34. The automatic lane dividing mechanism 35 is installed at the tail end of the second conveying mechanism 34, the automatic lane dividing mechanism 35 comprises a front support 351, a rear support 352, a side mounting plate 353, a connecting rod 354, a lower guide rod 355, a guide cylinder 356 and a lane dividing push rod 357, the front support 351 and the rear support 352 are fixed on the frame 31 in a front-back side-to-side mode, the side mounting plate 353 is fixed on the side ends of the front support 351 and the rear support 352, the lower guide rod 355 is fixed below the front support 351 and the rear support 352 through the connecting rod 354, the lower guide rod 355 is used for conveying and guiding of a handle, three guide cylinders 356 are fixed on the side mounting plate 353 in a side-to-side spaced mode and are obliquely arranged relative to the second conveying belt 343, and the lane dividing push rod 357 is fixed. During specific work, the front end at first conveying mechanism 32 is placed to the handle, drive the handle through first conveying mechanism 32 and remove backward, when the handle passes through direction arrangement mechanism 33, adjust the different handle of direction for unified direction through direction arrangement mechanism 33, then carry to second conveying mechanism 34, when the handle after the direction is arranged and carry to automatic lane mechanism 35 through second conveying mechanism 34, promote lane push rod 357 in proper order through the different guide cylinder 356 of control and realize the lane supply, make the handle that will originally same straight line carry realize a branch multichannel supply.

The buckle handle detection device 5 is arranged at a discharge hole of the automatic lane feeding device 3, the buckle handle detection device 5 comprises a main frame 51, and the main frame 51 is formed by welding all stainless steel. A main planetary wheel disc rotating mechanism 55 arranged at the center of the main frame 51, wherein the main planetary wheel disc rotating mechanism 55 comprises an installation chassis 551, a main transmission gear 552, a bottle body limiting rotary disc 553, a leakage detection mechanism installation rotary disc 554, a main planetary wheel disc 555, a connecting support plate 556, a main rotating shaft 557 and a transmission motor 558, wherein the main rotating shaft 557 is vertically and upwardly arranged on the main frame 51, the transmission motor 558 is arranged at the bottom of the main rotating shaft 557, the installation chassis 551 is arranged at the bottom of the main rotating shaft 557 and is arranged close to the upper surface of the main frame 51, the main transmission gear 552, the bottle body limiting rotary disc 553 and the main planetary wheel disc 555 are sequentially fixed on the main rotating shaft 557 side by side at intervals from bottom to top, wherein the periphery of the bottle body limiting rotary disc 553 is uniformly provided with limiting grooves for fixing bottle bodies, the leakage detection mechanism installation, the rotating shaft 557 is driven to rotate by the transmission motor 558, and then the mounting base 551, the main transmission gear 552, the bottle body limiting turntable 553, the leakage detection mechanism mounting turntable 554 and the main star wheel 555 can be driven to synchronously rotate. A directional bottle feeding mechanism 53 which is arranged at one side of the main star wheel disc rotating mechanism 55 and is positioned at the feed inlet of the main star wheel disc rotating mechanism 55, the directional bottle feeding mechanism 53 comprises a directional transmission gear 531, a bottle feeding gear turntable 532 and a directional driven rotating shaft 533, wherein the directional driven rotating shaft 533 is vertically arranged on the main frame 51, the directional transmission gear 531 and the bottle feeding gear turntable 532 are fixed on the directional driven rotating shaft 533 up and down side by side, and the directional transmission gear 531 is meshed with the main transmission gear 552 in the main planetary wheel disc rotating mechanism 55, a feeding groove matched with the limiting groove on the bottle body limiting turntable 553 is arranged on the periphery of the bottle feeding gear turntable 532, in the specific working process, since the main transmission gear 552 is engaged with the directional transmission gear 531, when the transmission motor 558 drives the main rotation shaft 557 to rotate, the directional transmission gear 531 can be synchronously driven to rotate by the main transmission gear 552. Three handle-fastening mechanisms 54 distributed on one side of the main planetary wheel disc rotating mechanism 55 along the clockwise direction, wherein each handle-fastening mechanism 54 comprises a base 541, a mounting seat 542, an arc-shaped feeding rail 543, a handle-fastening transmission gear 544, a handle-fastening driven rotating shaft 545, a handle-fastening driving turntable 546 and a handle-fastening rail 547, the base 541 is fixed on the main frame 51, the mounting seat 542 is fixed on the base 541, the handle-fastening driven rotating shaft 545 penetrates through the base 541, the mounting seat 542 and the main frame 51 and is vertically arranged upwards, the arc-shaped feeding rail 543 is fixed on the mounting seat 542, the handle-fastening rail 547 is arranged at a feeding port of the arc-shaped feeding rail 543, a discharging port of the arc-shaped feeding rail 543 is arranged right opposite to the bottle-limiting turntable, the handle-fastening transmission gear 544 is fixed on the handle-fastening driven rotating shaft 545 and is meshed with a main transmission gear 552 in the main planetary wheel disc rotating mechanism 55, the crank drive gear 544 can be synchronously driven to rotate by the main drive gear 552, which in turn drives the crank feed drive dial 546 to rotate. The discharge gate department of arc material loading track 543 is provided with the detector installing support 548 that targets in place, and the handle detector that targets in place is installed on detector installing support 548 that targets in place and just to the discharge gate setting of arc material loading track 543 to ensure that the handle is carried and the lock targets in place. Each buckling handle mechanism 54 is provided with a buckling handle manipulator 511 at the oblique lower part close to one side of the main planetary wheel disc rotating mechanism 55, each buckling handle manipulator 511 comprises a fixed seat 5111, a sliding rail 5112, a sliding block 5113, a pushing cylinder 5114 and a buckling handle die 5115, the fixed seat 5111 is arranged on the main frame 51, the sliding rail 5112 is transversely fixed at the top of the fixed seat 5111 along the fixed seat 5111, the sliding block 5112 is arranged on the sliding rail 5112, the pushing cylinder 5114 is arranged on the fixed seat 5111, the telescopic shaft of the pushing cylinder 5114 is fixedly connected with the sliding block 5113, and the buckling handle die 5115 is vertically and upwardly fixed on the sliding block 5113. After the handle is conveyed to the handle buckling die 5115, the pushing cylinder 5114 pushes the slider 5113 to move forward to the joint of the bottle body and the handle for buckling, and after the buckling is completed, the pushing cylinder 5114 pulls the slider 5113 to return for buckling of the next handle. The bottle discharging mechanism 58 is installed on one side of the main planetary wheel disc rotating mechanism 55 and located at a discharge port of the main planetary wheel disc rotating mechanism 55, the bottle discharging mechanism 58 comprises a bottle discharging transmission gear 581, a bottle discharging gear turntable 582 and a bottle discharging driven rotating shaft 583, wherein the bottle discharging driven rotating shaft 583 is vertically installed on the main frame 51, the bottle discharging transmission gear 581 and the bottle discharging gear turntable 582 are vertically and parallelly fixed on the bottle discharging driven rotating shaft 583, the bottle discharging transmission gear 581 is meshed with a main transmission gear 552 in the main planetary wheel disc rotating mechanism 55, and bottle discharging grooves matched with the limiting grooves in the bottle limiting turntable 553 are formed in the periphery of the bottle discharging gear turntable 582. In the specific working process, because main drive gear 552 meshes with bottle outlet drive gear 581, therefore, when drive motor 558 drives main rotation shaft 557 and rotates, can drive bottle outlet drive gear 581 to rotate synchronously through main drive gear 552, and then drive bottle outlet gear carousel 582 and rotate to realize the ejection of compact under the cooperation of bottle outlet gear carousel 582 and bottle spacing carousel 553. Thirty-six leakage detection mechanisms 56 are uniformly arranged on a leakage detection mechanism mounting rotary disc 554 in the main planetary disc rotating mechanism 55, each leakage detection mechanism 56 comprises a leakage detection cylinder 561 and a leakage detection head 562, the leakage detection cylinder 561 is vertically and downwards fixed on the end edge of the leakage detection mechanism mounting rotary disc 554 in the main planetary disc rotating mechanism 55, the leakage detection head 562 is fixed at the bottom of a telescopic shaft of the leakage detection cylinder 561, and the leakage detection head 562 is connected with a rotary air sleeve 510 arranged at the center of the main planetary disc rotating mechanism 55 through a pipeline. In the actual detection process, the leakage detection head 562 is pushed by the leakage detection cylinder 561 to wrap the bottle mouth of the bottle body, and then the air sleeve 510 is rotated to ventilate the leakage detection head 562 for air leakage detection. Install the automatic bottle mechanism 52 that divides in one side of directional bottle mechanism 53, automatic bottle mechanism 52 that divides includes shell body 521, install automatic bottle screw 522 that divides in the shell body 521, the exit end that divides bottle screw 522 automatically links up with the bottle gear carousel 532 that advances in the directional bottle mechanism 53 to ensure that the bottle is orderly carries the bottle one by one to the spacing recess on the spacing carousel 553 of bottle through directional bottle mechanism 53 that advances. An electric cabinet 57 is arranged on the main planetary wheel disk 555 of the main planetary wheel disk rotating mechanism 55, so that the integral control of the device is facilitated.

The bottle body conveying belt 4 is installed on one side of the automatic lane feeding device 3 and arranged side by side with the automatic lane feeding device 3, a bottle guiding rail 59 is arranged at the butt joint of the bottle body conveying belt 4 and the buckling handle detection device 5, a feeding hole of the bottle guiding rail 59 is in butt joint with a feeding hole of the directional bottle feeding mechanism 53 in the buckling handle detection device 5, one-by-one feeding of the bottle bodies is realized through the matching of the bottle guiding rail 59 and the directional bottle feeding mechanism 53, a discharging hole of the bottle guiding rail 59 is in butt joint with a discharging hole of the bottle discharging mechanism 58 in the buckling handle detection device 5, and one-by-one discharging of the bottle bodies is realized through the matching of the bottle guiding rail 59 and the bottle discharging mechanism 58.

For further explanation the utility model discloses, will especially the utility model's work flow explains as follows:

(1) a handle to be buckled is placed in a handle lifter 1, is lifted and conveyed through the handle lifter 1, and is conveyed into three vibrating disc feeding machines 2 which are arranged in parallel at a discharge port of the handle lifter 1 through three discharge channels at the tail part;

(2) the vibrating disc feeding machine 2 conveys the handles forward one by one through vibration, three conveying channels are independently and simultaneously conveyed forward to the front end of a first conveying mechanism 32 of an automatic channel feeding device 3 correspondingly installed at a discharge port of the three vibrating disc feeding machines 2, and the three automatic channel feeding devices 3 simultaneously and independently feed;

(3) when the handles are conveyed to the front end of the first conveying mechanism 32, the handles are driven to move backwards through the first conveying mechanism 32, when the handles pass through the direction arranging mechanism 33, the handles in different directions are adjusted to be in the same direction through the direction arranging mechanism 33 and then conveyed to the second conveying mechanism 34, when the handles in the arranged directions are conveyed to the automatic channel dividing mechanism 35 through the second conveying mechanism 34, the channel dividing push rods 357 are sequentially pushed through controlling different guide cylinders 356 to realize channel dividing supply, so that the handles which are originally conveyed in the same straight line are supplied to the handle feeding rails 547 of the three handle buckling mechanisms 54 of the handle buckling detection device 5 in one channel by one channel; the conveying efficiency of the handle and the feeding accuracy are improved;

(4) bottle conveyer belt 4 will need the continuous forward transport of bottle of dress handle, through leading bottle fence 59 and the cooperation of directional bottle feeding mechanism 53, realize the feeding one by one of bottle, main drive gear 552 drives directional drive gear 531 rotation in the directional bottle feeding mechanism 53, and then drive directional driven shaft 533 and advance a bottle gear carousel 532 and rotate, the rotation through advancing a bottle gear carousel 532 will need to detain the bottle of handle and carry to the spacing recess that is used for fixed bottle that the spacing carousel 553 of bottle peripheral set up, the bottle is followed bottle spacing carousel 553 and is rotated together, realize the material loading of bottle. When the bottle body rotates to the position of the handle-buckling mechanism 54 along with the bottle body limiting turntable 553, the handle feeds from the handle feeding track 547 and is conveyed to the feeding hole under the matching of the handle-buckling feeding driving turntable 546 and the arc-shaped feeding track 543, and just fits with the bottle body rotating in place along with the bottle body limiting turntable 553, and then the handle-buckling mechanism 511 acts to buckle the handle on the bottle body; after the handle lock is completed, the leakage detection mechanism acts 56 to detect the leakage of the bottle one by one, after the leakage detection is completed, the bottle outlet gear turntable 582 in the bottle outlet mechanism 58 is matched with the bottle limiting turntable 553, the detected bottle is output outwards from the bottle limiting turntable 553, and the discharging is performed through the bottle conveying belt 4, so that the whole production process is completed.

The utility model provides a handle is detained to full-automatic three dishes to leak hunting detection can realize that the automatic arrangement of handle is arranged, multistation material loading, three stations are detained handle and full-automatic leak hunting detects, and degree of automation is high, adopts three dishes to detain the handle simultaneously, and thirty six bit leak hunting detect, and production efficiency is high. Through the structural improvement to detaining detection device, adopt a main power source simultaneous drive main star wheel dish rotary mechanism, directional bottle mechanism of advancing, a plurality of detain handle mechanism and go out the synchronous rotation of bottle mechanism, precision and the roughness of device overall drive are guaranteed through accurate gear transmission, drive directional bottle mechanism of advancing through the transmission system of high accuracy simultaneously, detain handle mechanism and go out the synchronous operation of bottle mechanism, can greatly reduced equipment energy consumption, simplify the transmission system of equipment, make the overall structure of device compacter, transmission efficiency is higher, the synchronism is better. Through the institutional advancement to automatic lane loading attachment, can control different guide cylinder and promote the lane push rod in proper order and realize the lane supply for the handle that will originally same straight line is carried realizes a minute multichannel supply, thereby can realize the automatic arrangement of handle and arrange and the multistation material loading, improves the efficiency and the accuracy of handle material loading.

The above description is a preferred embodiment of the present invention, but the present invention should not be limited to the disclosure of the embodiment and the accompanying drawings, and therefore, all equivalents and modifications that can be accomplished without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims (10)

1. The utility model provides a handle check out test set is detained to full-automatic three dishes which characterized in that includes:

a handle lifter;

three vibrating disc feeding machines which are arranged in parallel at the discharge port of the handle lifter;

three automatic lane feeding devices correspondingly arranged at the discharge ports of the three vibrating disc feeding machines;

the buckle handle detection device is arranged at a discharge hole of the automatic lane feeding device and comprises a main frame; the main planetary wheel disc rotating mechanism is arranged at the center of the main frame and comprises an installation chassis, a main transmission gear, a bottle body limiting rotary disc, a leakage detection mechanism installation rotary disc, a main planetary wheel disc, connecting support plates, a main rotating shaft and a transmission motor, wherein the main rotating shaft is vertically and upwards arranged on the main frame, the transmission motor is arranged at the bottom of the main rotating shaft, the installation chassis is arranged at the bottom of the main rotating shaft and is arranged close to the upper surface of the main frame, the main transmission gear, the bottle body limiting rotary disc and the main planetary wheel disc are sequentially fixed on the main rotating shaft side by side at intervals from bottom to top, limiting grooves for fixing a bottle body are uniformly arranged on the periphery of the bottle body limiting rotary disc, and the leakage detection mechanism installation rotary; the directional bottle feeding mechanism is arranged on one side of the main planetary wheel disc rotating mechanism and is positioned at the feeding port of the main planetary wheel disc rotating mechanism, the directional bottle feeding mechanism comprises a directional transmission gear, a bottle feeding gear rotating disc and a directional driven rotating shaft, the directional driven rotating shaft is vertically arranged on the main rack, the directional transmission gear and the bottle feeding gear rotating disc are fixed on the directional driven rotating shaft in parallel up and down, the directional transmission gear is meshed with the main transmission gear in the main planetary wheel disc rotating mechanism, and a feeding groove matched with the limiting groove in the bottle body limiting rotating disc is formed in the periphery of the bottle feeding gear rotating disc; the bottle body feeding mechanism comprises three buckle handle mobile mechanisms which are distributed on one side of a main star wheel disc rotating mechanism in the clockwise direction, wherein each buckle handle mobile mechanism comprises a base, an installation seat, an arc-shaped feeding track, a buckle handle transmission gear, a buckle handle driven rotating shaft, a buckle handle feeding driving turntable and a handle feeding track; the bottle discharging mechanism is arranged on one side of the main star wheel disc rotating mechanism and is positioned at the discharge port of the main star wheel disc rotating mechanism, the bottle discharging mechanism comprises a bottle discharging transmission gear, a bottle discharging gear rotating disc and a bottle discharging driven rotating shaft, the bottle discharging driven rotating shaft is vertically arranged on the main rack, the bottle discharging transmission gear and the bottle discharging gear rotating disc are fixed on the bottle discharging driven rotating shaft in a vertical and parallel mode, the bottle discharging transmission gear is meshed with the main transmission gear in the main star wheel disc rotating mechanism, and a bottle discharging groove matched with the limiting groove in the bottle body limiting rotating disc is formed in the periphery of the bottle discharging gear rotating disc; the outlet of the three automatic lane feeding devices is correspondingly butted with the handle feeding rails in the three handle buckling mechanisms which are distributed on one side of the main star wheel disc rotating mechanism along the clockwise direction;

the bottle conveying belt is arranged on one side of the automatic lane feeding device and is arranged side by side with the automatic lane feeding device, a bottle guiding fence is arranged at the butt joint position of the bottle conveying belt and the buckle handle detection device, a feeding hole of the bottle guiding fence is in butt joint with a feeding hole of a directional bottle feeding mechanism in the buckle handle detection device, and a discharging hole of the bottle guiding fence is in butt joint with a discharging hole of a bottle discharging mechanism in the buckle handle detection device.

2. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: the automatic lane feeding device comprises a rack; the first conveying mechanism is arranged on the rack; the direction arranging mechanism is arranged on the first conveying mechanism; the second conveying mechanism is arranged behind the first conveying mechanism; install at terminal automatic lane mechanism of second conveying mechanism, automatic lane mechanism includes fore-stock, after-poppet, side-mounting board, connecting rod, lower guide bar, direction cylinder and lane push rod, fix in the frame around fore-stock and the after-poppet side by side, the side-mounting board is fixed on the side of fore-stock and after-poppet, and lower guide bar passes through the connecting rod to be fixed in fore-stock and after-poppet below, and a plurality of direction cylinders are fixed on the side-mounting board side by side the interval and the relative second conveying mechanism setting of slope, and the lane push rod is fixed on the telescopic shaft of direction cylinder.

3. The full-automatic three-disk buckle handle leak detection device according to claim 2, wherein: the first conveying mechanism comprises a side edge baffle, a first driving roller, a first driving motor, a first driven roller and a first conveying belt, the first driving roller and the first driven roller are arranged on the rack in a front-back side-by-side spaced mode, the first conveying belt is arranged between the first driving roller and the first driven roller, the first driving motor is arranged on one side of the first driving roller and connected with the first driving roller, and the side edge baffle is arranged on the left side and the right side of the first conveying belt; the second conveying mechanism comprises a second driving roller, a second driven roller, a second conveying belt, a second driving motor and supporting plates, the second driving roller and the second driven roller are installed on the rack side by side in a front-back spaced mode, the second driving roller and the second driven roller are connected through the second conveying belt, the second driving motor is installed on one side of the second driving roller and connected with the second driving roller, and the supporting plates are installed on the left side and the right side of the second conveying belt.

4. The full-automatic three-disk buckle handle leak detection device according to claim 2, wherein: the direction arranging mechanism comprises a mounting bottom plate, outer channel frames, a gantry support, an air cylinder and an inner frame door, the mounting bottom plate is fixed on the rack and located below the first conveying belt, the two oppositely arranged outer arc channel frames are symmetrically mounted on the mounting bottom plate, notches for the handles to enter and exit are formed in the front and the back of the two oppositely arranged outer arc channel frames, the gantry support is fixed on the mounting bottom plate, the air cylinder is vertically and downwards fixed on the gantry support, the inner frame door is fixed on a telescopic shaft of the air cylinder and located in the center of the two oppositely arranged outer arc channel frames, and notches corresponding to the notches for the handles to enter and exit are formed in the inner frame door.

5. The full-automatic three-disk buckle handle leak detection device according to claim 2, wherein: a plurality of mounting brackets are arranged on the first conveying mechanism and the second conveying mechanism at intervals side by side along the conveying direction, and an industrial camera which is just opposite to the first conveying belt is vertically and downwardly installed on the mounting bracket positioned in front of the direction arranging mechanism on the first conveying mechanism.

6. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: the leakage detection mechanism comprises a leakage detection cylinder and a leakage detection head, the leakage detection cylinder is vertically and downwards fixed on the end edge of a mounting turntable of the leakage detection mechanism in the main star wheel disc rotating mechanism, the leakage detection head is fixed at the bottom of a telescopic shaft of the leakage detection cylinder, and the leakage detection head is connected with a rotary air sleeve mounted at the center of the main star wheel disc rotating mechanism through a pipeline.

7. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: the buckling handle manipulator comprises a fixing seat, a sliding rail, a sliding block, a pushing cylinder and a buckling handle mould, the fixing seat is installed on the main frame, the sliding rail is fixed to the top of the fixing seat along the transverse direction of the fixing seat, the sliding block is installed on the sliding rail, the pushing cylinder is installed on the fixing seat and fixedly connected with a telescopic shaft of the pushing cylinder and the sliding block, and the buckling handle mould is vertically upwards fixed on the sliding block.

8. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: the automatic bottle separating mechanism is installed on one side of the directional bottle feeding mechanism and comprises an outer shell, an automatic bottle separating screw rod is installed in the outer shell, and the outlet end of the automatic bottle separating screw rod is connected with a bottle feeding gear turntable in the directional bottle feeding mechanism.

9. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: the discharge port of the arc-shaped feeding rail on the handle buckling mechanism is provided with an in-place detector mounting bracket, and the handle in-place detector is mounted on the in-place detector mounting bracket and is arranged right opposite to the discharge port of the arc-shaped feeding rail.

10. The full-automatic three-disk buckle handle leak detection device of claim 1, wherein: and an electric cabinet is arranged on the main planetary wheel disc of the main planetary wheel disc rotating mechanism.

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