CN209886604U - Turbine wax matrix production line - Google Patents
Turbine wax matrix production line Download PDFInfo
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- CN209886604U CN209886604U CN201822123051.XU CN201822123051U CN209886604U CN 209886604 U CN209886604 U CN 209886604U CN 201822123051 U CN201822123051 U CN 201822123051U CN 209886604 U CN209886604 U CN 209886604U
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Abstract
The utility model discloses a turbine wax matrix production line, including feed mechanism, wax injection machine, the mechanism is sheared to the runner, tree organizing mechanism, cooling system, cleaning system, drying system, unloading mechanism, control system, manipulator No. 1 and manipulator No. 2 are used for getting of work piece and send. The utility model has the advantages that: this production line integrated level is high, degree of automation is high, make the wax matrix through the manipulator is automatic, subtract the runner, organize the tree, wash and dry, replaced the manual work, artifical burden and artifical maloperation have been alleviateed, in the course of working, the shearing of runner is even, the time of washing and drying has evenly been guaranteed to organize the tree, promptness and expected effect, make the turnover of product nimble, make the quality of product in the course of working obtain abundant guarantee, thereby the qualification rate of product and the production efficiency of enterprise have been improved, the economic benefits of enterprise has been promoted.
Description
Technical Field
The utility model relates to a turbine casting technical field especially relates to a turbine wax matrix production line.
Background
The turbine is a fan in an engine of an automobile or an airplane to improve the performance of the engine by blowing fuel vapor into the engine using exhaust gas. The turbine is a rotary power machine which converts the energy of a flowing working medium into mechanical work. It is one of the main components of aircraft engines, gas turbines and steam turbines.
The prior manufacturing process method of the turbine adopts investment casting, which is also called lost wax casting and comprises the working procedures of wax pressing, wax trimming, tree assembling, slurry dipping, shell making, wax melting, molten metal casting, post-treatment and the like. At present, all the processes are carried out independently, wax molds are manufactured, gates are reduced, trees are assembled, cleaned and dried on all machine tables manually, and in production, manual production can generate a lot of misoperation, for example, people can cut uneven and uneven on the gates; the manual tree combination is not uniform, so that bad products such as sand holes, slag holes and the like are generated during pouring; manual cleaning is not timely, so that the product turnover is not flexible; the manual cleaning is not clean, the coating and pouring quality is affected, the manpower, material resources and financial resources are wasted, and the production efficiency is low.
Therefore, how to design a turbine wax mold production line with high automation degree and high integration degree becomes a problem to be solved currently.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a turbine wax matrix production line to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a turbine wax matrix production line, includes feed mechanism, wax matrix machine, and the mechanism is sheared to the runner, and tree organization is organized, cooling system, cleaning system, drying system, unloading mechanism, No. 1 manipulator and No. 2 manipulator are used for getting of work piece and send.
Furthermore, No. 2 manipulator sets up according to arranging in proper order clockwise the central point of feed mechanism, cleaning system, drying system, unloading mechanism and group tree mechanism puts.
Furthermore, No. 1 manipulator sets up according to arranging in proper order clockwise wax pressing machine, runner shearing mechanism, tree group mechanism and cooling system's central point put.
Further, the feeding mechanism is used for placing a gate stick and transporting the gate stick to the tree combining mechanism through a No. 2 manipulator,
the wax pressing machine is used for manufacturing a wax mould, the wax mould is conveyed to the cooling system through the No. 1 manipulator, the cooling system is used for cooling the wax mould, the wax mould is conveyed to the sprue shearing mechanism through the No. 1 manipulator, the sprue shearing mechanism is used for shearing a sprue of the wax mould, the wax mould is conveyed to the tree assembling mechanism through the No. 1 manipulator, and the wax mould and a sprue bar conveyed to the tree assembling mechanism through the No. 2 manipulator are welded and assembled,
no. 2 manipulator will accomplish the wax matrix transport of welding group tree extremely cleaning system, cleaning system washs the wax matrix, and passes through No. 2 manipulator will transport the wax matrix after wasing extremely drying system, drying system is right the wax matrix is dry, and transport the wax matrix after the drying extremely through No. 2 manipulator unloading mechanism.
Furthermore, the cleaning system comprises a cleaning barrel and a rinsing barrel, wherein an ultrasonic cleaning machine is arranged in the cleaning barrel, and a water spraying device is arranged in the rinsing barrel.
Further, the drying system comprises a fan unit for drying the surface of the wax mould.
The utility model has the advantages that: this production line integrated level is high, degree of automation is high, make the wax matrix through the manipulator is automatic, subtract the runner, organize the tree, wash and dry, replaced the manual work, artifical burden and artifical maloperation have been alleviateed, in the course of working, the shearing of runner is even, the time of washing and drying has evenly been guaranteed to organize the tree, promptness and expected effect, make the turnover of product nimble, make the quality of product in the course of working obtain abundant guarantee, thereby the qualification rate of product and the production efficiency of enterprise have been improved, the economic benefits of enterprise has been promoted.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
wherein: 1-feeding mechanism, 2-wax pressing machine, 3-pouring gate shearing mechanism, 4-tree assembling mechanism, 5-cooling system, 6-cleaning system, 7-drying system, 8-blanking mechanism, 9-manipulator No. 1, 10-manipulator No. 2, 11-cleaning barrel and 12-rinsing barrel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the utility model provides a turbine wax matrix production line, including feed mechanism 1, wax machine 2, runner shearing mechanism 3, tree group mechanism 4, cooling system 5, cleaning system 6, drying system 7, unloading mechanism 8, manipulator 9 and manipulator 10 No. 2 No. 1, manipulator 9 and manipulator 10 No. 2 are used for getting of work piece and send.
No. 2 manipulator 10 sets up according to arranging in proper order clockwise the central point of feed mechanism 1, cleaning system 6, drying system 7, unloading mechanism 8 and group tree mechanism 4 puts.
No. 1 manipulator 9 sets up according to arranging in proper order clockwise the wax injector 2, runner shearing mechanism 3, the central point of organizing tree mechanism 4 and cooling system 5 puts.
The feeding mechanism 1 is used for placing a gate stick and transporting the gate stick to the tree combining mechanism 4 through a No. 2 manipulator 10,
the wax pressing machine 2 is used for manufacturing a wax mould, the wax mould is conveyed to the cooling system 5 through a No. 1 manipulator 9, the cooling system 5 is used for cooling the wax mould, the wax mould is conveyed to the sprue shearing mechanism 3 through the No. 1 manipulator 9, the sprue shearing mechanism 3 is used for shearing a sprue of the wax mould, the wax mould is conveyed to the tree assembling mechanism 4 through the No. 1 manipulator 9, and the wax mould and a sprue bar conveyed to the tree assembling mechanism 4 through a No. 2 manipulator 10 are welded to assemble a tree,
no. 2 manipulator 10 will accomplish the wax matrix transport of welding group tree extremely cleaning system 6, cleaning system 6 washs the wax matrix, and passes through No. 2 manipulator 10 will transport the wax matrix after wasing extremely drying system 7, drying system 7 is right the wax matrix is dry, and transport the wax matrix after the drying extremely through No. 2 manipulator 10 unloading mechanism 8.
The cleaning system 6 comprises a cleaning barrel 11 and a rinsing barrel 12, wherein an ultrasonic cleaning machine is arranged in the cleaning barrel 11, and a water spraying device is arranged in the rinsing barrel 12.
And the drying system 7 comprises a fan unit for drying the surface of the wax mould.
The production line is also provided with a control system for controlling the actions of the No. 1 robot 9 and the No. 2 robot 10, and the automated operation of the respective mechanism systems.
The utility model has the advantages that: this production line integrated level is high, degree of automation is high, make the wax matrix through the manipulator is automatic, subtract the runner, organize the tree, wash and dry, replaced the manual work, artifical burden and artifical maloperation have been alleviateed, in the course of working, the shearing of runner is even, the time of washing and drying has evenly been guaranteed to organize the tree, promptness and expected effect, make the turnover of product nimble, make the quality of product in the course of working obtain abundant guarantee, thereby the qualification rate of product and the production efficiency of enterprise have been improved, the economic benefits of enterprise has been promoted.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a turbine wax matrix production line which characterized in that: the automatic wax injection molding machine comprises a feeding mechanism (1), a wax injection machine (2), a pouring gate shearing mechanism (3), a tree assembling mechanism (4), a cooling system (5), a cleaning system (6), a drying system (7), a discharging mechanism (8), a No. 1 manipulator (9) and a No. 2 manipulator (10), wherein the No. 1 manipulator (9) and the No. 2 manipulator (10) are used for taking and delivering workpieces;
the feeding mechanism (1), the cleaning system (6), the drying system (7), the blanking mechanism (8) and the tree assembling mechanism (4) are sequentially arranged in a clockwise direction, and the No. 2 manipulator (10) is arranged at the central positions of the feeding mechanism (1), the cleaning system (6), the drying system (7), the blanking mechanism (8) and the tree assembling mechanism (4);
wax pressing machine (2), runner are sheared mechanism (3), and tree mechanism (4) and cooling system (5) of group are arranged according to clockwise in proper order, No. 1 manipulator (9) set up wax pressing machine (2), and mechanism (3) is sheared to the runner, and the central point of tree mechanism (4) and cooling system (5) of group puts.
2. The turbine wax pattern production line as claimed in claim 1, wherein: the cleaning system (6) comprises a cleaning barrel (11) and a rinsing barrel (12), wherein an ultrasonic cleaning machine is arranged in the cleaning barrel (11), and a water spraying device is arranged in the rinsing barrel (12).
3. The turbine wax pattern production line as claimed in claim 1, wherein: and the drying system (7) comprises a fan unit for drying the surface of the wax mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822123051.XU CN209886604U (en) | 2018-12-18 | 2018-12-18 | Turbine wax matrix production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822123051.XU CN209886604U (en) | 2018-12-18 | 2018-12-18 | Turbine wax matrix production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209886604U true CN209886604U (en) | 2020-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822123051.XU Active CN209886604U (en) | 2018-12-18 | 2018-12-18 | Turbine wax matrix production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209886604U (en) |
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2018
- 2018-12-18 CN CN201822123051.XU patent/CN209886604U/en active Active
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